• Amorphous Silicon Dice Silicon Wafer Solar Panel Specification 1 System 1
Amorphous Silicon Dice Silicon Wafer Solar Panel Specification 1

Amorphous Silicon Dice Silicon Wafer Solar Panel Specification 1

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Pv modules at present, the mainstream products are still in silicon as the main raw materials, only in terms of silicon raw material consumption, production 1 mw of crystalline silicon solar cell, need 10 to 12 tons of high purity silicon, but if use the same silicon materials used to produce thin film amorphous silicon solar cell can produce more than 200 mw.

From the perspective of energy consumption, amorphous silicon solar battery only 1-1.5 years of energy recovery period, more embodies its contribution to energy saving in the manufacturing process.

Component occupies a high proportion of costs in a photovoltaic system, the component prices directly affect the system cost, and thus affect the cost of photovoltaic power generation. Calculated at the current price of components, the same money, buy amorphous silicon products, you can get more close to 30% of the power components.

2, more power

For the same power of solar cell array, amorphous silicon solar cell is about 10% more than monocrystalline silicon, polycrystalline silicon battery power. This has been the Uni - Solar System LLC, Energy Photovoltaic Corp., Japan's Kaneka Corp., the Netherlands Energy research institute, and other organizations and experts confirmed that the Photovoltaic industry.

In sunny, that is to say, under the high temperature, amorphous silicon solar cell components can show more excellent power performance.


3, better low light response

Due to the characteristics of amorphous silicon atoms are arranged disorderly, the electron transition no longer comply with the restriction of traditional \"selection rule\", as a result, its light absorption characteristics and there are big differences monocrystalline silicon material. Amorphous silicon and monocrystalline silicon material absorption curve as shown

, amorphous silicon absorption curve has obvious three sections (A, B, C). Area A corresponding electronic transition between localized states, such as the gap state near Fermi level and to the tail state transition, the absorption coefficient is small, about 1-10 cm - 1, for this is absorbing; B area absorption coefficient with the increase of the photon energy index rose, it corresponds to the electrons from the valence band edge extension state to the conduction band localized state transition, as well as the localized electrons from the valence band tail states guide for edge extension state transition, the region's energy range is usually only about half of the electron volts, but absorption coefficient across two or three orders of magnitude, usually up to 104 cm - 1; Area C corresponds to the electrons from the valence band to the conduction band internal internal transition, the absorption coefficient is bigger, often in more than 104 cm - 1. After two absorption area is crystalline silicon eigen absorption area.

Can be seen in the figure, the intersection of two curves about 1.8 ev. It is important to note that in the visible light range (1.7 to 3.0 ev), the absorption coefficient of amorphous silicon material is almost an order of magnitude larger than the single crystal silicon. That is to say, in the morning the first part of the sun is not too strong, the second half, and it's cloudy in the afternoon under the condition of low light intensity, long wave is greater, the amorphous silicon material still has a large absorption coefficient. Again considering the amorphous silicon band gap is larger, the reverse saturation current I0 is smaller. And as mentioned the amorphous silicon battery the characteristics I - V characteristic curve of the amorphous silicon solar cell both in theory and in practical use in low light intensity has good adaptation.

• I - V characteristics of amorphous silicon cells after more than a Vm with the voltage drop slowly


In order to be convenient, we draw the I - V characteristics of two kinds of batteries on the same picture. Crystalline silicon and amorphous silicon battery I - V characteristics of general shape as shown

 we see from the picture, two kinds of cells in the curve changes after exceed the maximum output power point gap is bigger. Output current of crystalline silicon cells after exceed the maximum output power point will soon fall to zero, curve steep; Rather than crystalline silicon cells output current after a long distance to fall to zero, the curve is relatively flat. Two kinds of battery Vm equivalent to about 83% of its open circuit voltage and 83% respectively.

 when light intensity gradually become hour, short circuit current and open circuit voltage of solar battery will be stronger. Short circuit current decreases faster, of course, open circuit voltage decrease more slowly.

 do in battery solar cell array under the condition of load, when the sun battery array of effective output voltage less than the terminal voltage of battery, battery cannot be recharged. When the light intensity gradually become hour, crystal silicon battery charging does not meet the conditions, and amorphous silicon due to the larger voltage difference, do not charge until the light is very dark, effectively increase the use of sunlight time. So, amorphous silicon cells to produce more electricity than the crystalline silicon.

4, more excellent high temperature performance

High in the outdoor environment temperature, amorphous silicon solar cell performance change, depends on the temperature, spectrum, as well as other related factors. But what is certain is: amorphous silicon than monocrystalline silicon or polycrystalline silicon are less likely to be affected by temperature.

Amorphous silicon solar cells than monocrystalline silicon, polycrystalline silicon cells have relatively small temperature coefficient of amorphous silicon solar cell output power best Pm temperature coefficient is about 0.19%, and monocrystalline silicon, polycrystalline silicon cells best output power Pm temperature coefficient is about 0.5%, when the battery work at higher temperatures, the two batteries will be a drop in the Pm, but the decline is different. They can be calculated using the following formula.


Q: What is the role of a junction box connector in a solar silicon wafer?
A junction box connector in a solar silicon wafer serves the important role of providing a connection point for the electrical wires that transmit the generated solar energy. It ensures a secure and reliable electrical connection between the solar cells and the external electrical system, such as inverters or batteries. Additionally, the junction box connector may incorporate diodes or other protective devices to prevent reverse current flow and protect the solar panel from potential damage.
Q: The process for steel wire cutting silicon factory, we use HCTB5 wire, you can do?
Product advantages of electroplated diamond wireCurrent line cutting methodInternal cuttingThe material utilization rate is only 40%~50%, and there are many defects, such as the wide kerf, the lower material, the poor precision of the surface shape, the depth of the surface damage layer and the size of the workpiece being machined.
Q: Ultrasonic cleaning cleaning silicon?
Yes, but it is said to be the frequency of the 1MHz cleaning machine. Is not an ordinary low-frequency 100K below the frequency of cleaning machine.
Q: How much does a solar silicon wafer cost?
The cost of a solar silicon wafer can vary depending on factors such as size, quality, and market conditions. On average, a solar silicon wafer can range from $0.10 to $0.50 per watt.
Q: How do solar silicon wafers perform in coastal salty air environments?
Solar silicon wafers generally perform well in coastal salty air environments due to their high corrosion resistance. However, continuous exposure to salt-laden air may slightly reduce their efficiency over time. Regular maintenance and cleaning can help mitigate any potential performance degradation.
Q: How is a front contact applied to a solar silicon wafer?
A front contact is typically applied to a solar silicon wafer using a screen printing process. The process involves depositing a conductive paste onto the front surface of the wafer through a fine mesh screen. This paste consists of metal particles, such as silver or aluminum, mixed with a binder material. The screen is aligned with the wafer's surface, and the paste is forced through the screen using a squeegee, leaving a patterned layer of conductive material on the wafer. This front contact layer helps to collect and transport the electrical current generated by the solar cells.
Q: What are the current trends in solar silicon wafer technology?
Some of the current trends in solar silicon wafer technology include the shift towards thinner wafers, such as the adoption of 180-200 micrometer thickness, which reduces material costs and improves efficiency. Another trend is the development of larger wafer sizes, with the industry moving from 156 mm to 182 mm and even 210 mm sizes, enabling higher power output and reducing installation costs. Additionally, there is a focus on improving the overall quality and uniformity of wafers to optimize solar cell performance.
Q: What is the impact of impurities on the durability of solar silicon wafers?
Impurities in solar silicon wafers can have a significant impact on their durability. These impurities can affect the structural integrity and electrical properties of the wafers, leading to reduced efficiency and shorter lifespan of the solar cells. Impurities like metal ions or oxygen can introduce defects in the crystal lattice, causing degradation and increased recombination of charge carriers. This can result in reduced power output and decreased overall performance of the solar panels. Therefore, minimizing impurities and ensuring high purity silicon is crucial for enhancing the durability and longevity of solar silicon wafers.
Q: How do solar silicon wafers handle shading or partial obstruction?
Solar silicon wafers are generally designed to handle shading or partial obstruction fairly well. However, shading or obstruction can significantly reduce the overall efficiency and power output of solar panels. When a silicon wafer is shaded or partially obstructed, the affected cells produce less electricity, resulting in a decrease in the panel's performance. In some cases, shading can cause hotspots on the cells, leading to potential damage or reduced lifespan of the panel. To minimize the impact of shading, solar panels often incorporate bypass diodes, which redirect the current flow around the shaded cells, allowing the unshaded cells to generate electricity efficiently. Additionally, proper placement and orientation of solar panels can help minimize shading from nearby objects, maximizing their overall performance.
Q: What is the role of texturing in solar silicon wafers?
The role of texturing in solar silicon wafers is to enhance light absorption and increase the efficiency of the solar cells. Texturing creates a rough or textured surface on the wafer, which helps to trap more light within the material, reducing reflection and improving light absorption. This increases the chances of photons interacting with the silicon and generating electricity. Texturing also helps to reduce the amount of surface area covered by the anti-reflective coating, allowing more light to penetrate the wafer and be converted into usable energy. Overall, texturing plays a crucial role in maximizing the performance and efficiency of solar silicon wafers.

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