PET Preform Plastic Molds Injection PET Moulding Top Level
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 set
- Supply Capability:
- 100 set/month
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PET Preform Plastic Molds Injection PET Moulding Top Level
he thickness and weight of moulds are in accordance with the tubes,these measurments will change in case the products ar e improved.
Productivity
Fast cycling due to specially designed cooling circuits
Part ejection sensors that monitor preform transfer to the take-off plate,improving cycle time
Standard interchangeable mold components,replacement parts available within 24 hours
Reliability
Rugged design for long life
Auxiliary tapers that reduce mold wear by pre-aligning the mold halves prior to the engagement of the neck ring tapers
Roller cams actuate both the opening and closing actions on the thread splits
Part quality
Lowest cavity-to-cavity weight and dimensional variation as a result of best-in-class manufacturing machines and processes
Water hoses that are manifolded at the bottom of the hot runner preform mould,eliminationg potential for water marks on preforms.
PET Preform Mould Main Components Specification and Advantages | ||
Main component | Specification and Advantages. | |
Core | 2316 steel from Sweden. | high quality special mould steel from sweden (HRC >45) gurantee 2 million shots without any maintenance |
Neck | S136 steel from Sweden, HRC >60, International standard screw neck. | |
Cavity | 2316 steel from Sweden Each cavity have an independent temperature controller. Each cavity self-clamp independently, ensure mould concentricity. 0.05-0.06mm. | |
Body | P20 Steel material from Germany | |
Hot runner plate |
2344 Steel material from Germany
| |
Slider Plate | wear-resistant copper | |
specially designed cooling circuits | Proper design reduce molding cycle time to 15 seconds( with proper water chiller and injection machine) about 3-5 shots per minute | |
Hot runner design | make sure the high quality of preform products. | |
Heater | Anole Germany | |
valve gated design with Automatic drop | each cavity has its independent heating zone and temperature is measured by independent thermocouple.(advantages: easily avoid some problems such as white or draw bench on bottom). Valve gated type without tail reduces labor force. | |
Precessed by high presion CNC machine and numerical control loathe machine | Lowest weight and dimensional variation thickness between max. part and min. part is not more than 0.05mm make sure that every parts can match well.
| |
Our Services
1. Can supply with both Mold & Molded parts
2. Provide Milled Prototype Making, Mold Design, Mold Making, Mold Testing, Molding, Products assembly...services
3. With more than 25 years experience, all of works are done 100% in our factory in Taiwan!
4. Low volumes / Small orders are welcome! Please contact us to discuss case by case.
5. Accept only OEM / ODM / Customer Projects. We do not have any existing molds for sell.
6. Mold building lead time: Around 40-50 days, with 1st Mold trialing report and Mold trailing samples
Product Description
Plastic materials: | PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PBT+GF30%...etc. |
Other materials: | Rubber, Silicone rubber, LSR, aluminum, zinc...Metal...etc. |
Quality: | ROSH and SGS standard |
Feature: | Non marking and Non flash |
Size: | According to your drawing |
Color, Quantity, Unit price, Tooling cost, Tooling size: | To be discussed |
Mold structure: | Injection Mould, Plastic Mold, Overmould, 2k mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold, Collapsible Core Mold, Die Sets, Compression Mold, Cold runner system LSR Mold,…etc. |
Mould Base: | HASCO standard, European standard, World standard |
Mould Base Material: | LKM, FUTA, HASCO, DME, etc. or as per customer’s requirement. |
Surface Finish: | Texture (MT standard), high gloss polishing |
Finish: | Mirror finish etc. |
Cavity / Core steel: | P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 etc. |
Cavity: | Single cavity, Muti Cavity, based on customer’s requirement. |
Hot / Cold Runner: | HUSKY, INCOE, YUDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc. |
Mould Life: | 1,000 to 1,000,000 shots (according to your working environment) |
Design & Program Softwares: | CAD, CAM, CAE, Pro-E, Solid works…etc. |
Equipments: | High speed CNC, standard CNC, EDM, Wire Cutting, Grinder, Plastic Injection Molding Machine for testing mold from 50-3000T available. |
Package: | Standard exported wooden box packed, fumigation process (upon required) |
Mold building lead time: | T1, 40~50 days, parts measurement report (upon required). |
Annual production: | 250 sets of mold |
- Q: The characteristics of cold making die steel
- The hardness and abrasion resistance of cold steel mold is high Stamping die: Cr12MoV SKD11 DC53, etc
- Q: How do H13 mould steel heat treatment
- 2. The quenching and tempering toughness good die quenching process specification: heating temperature of 1020 ~ 1050 ℃, oil cooling or air cooling, 54 ~ 58 HRC hardness; For hot hard mould quenching technology, heating temperature of 1050 ~ 1080 ℃, oil cooling, 56 ~ 58 HRC hardness. Recommend a tempering temperature: 530 ~ 560 ℃, 48 ~ 52 HRC hardness; Tempering temperature 560 ~ 580 ℃; 47 ~ 49 HRC hardness. Tempering should be twice. At 500 ℃ tempering, tempering the secondary hardening peak, tempering hardness, the highest peak at about 55 HRC, but toughness is the worst. Therefore, tempering process to avoid around 500 ℃ advisable. According to the use of mould need, within the range of 540 ~ 620 ℃ tempering. Quenching heating should be two preheating (600 ~ 650 ℃, 600 ~ 850 ℃), in order to reduce heating process to produce thermal stress.
- Q: What is the difference between the electric casting mould and the CNC working mould
- Handmade mould and mould is a confirmed each metal mould plastic, metal parts, because the processing is more die steel, the requirements for machine tool, cutting tool hand is much higher than processing, processing cost is hand-board model. CNC programming is very different, CE, UG and so on, as long as master is able to be processed with the cutting tool, speed and feed.
- Q: What is the number of holes in the mold?
- That's the number of modules It's usually professional to say that the mold is a few lumens An eight cavity means that the mold has eight holes that are capable of eight products
- Q: What do you mean by plastic mold injection molding? What's the use?
- According to the contraction and cooling effect. If the workpiece after the mold shrinkage will increase the holding time, if the workpiece after the mold is soft, finalize the design is not good, also want to try to increase the pressure maintaining and cooling time in injection molding process, the solution for cooling and contraction, but due to the screw to continue to move forward slowly, make the pipe material in the melt to continue into the cavity, to supplement the need of product shrinkage, called pressure. Ie, to prevent the product shrinkage, use pressure production is stable. The holding also can adjust the size of the product size, and there will be no weld lines, sag, flash and buckling deformation.
- Q: What is the main meaning of die mold?
- Abstract, you see, a product is a whole piece of steel material contained in it, you want how reasonable and effective to separate steel material remove products nondestructive complete smoothly, and you can also repeat separation and recovery of thinking process and results of a recognised are called parting.
- Q: How does the die rod work? Is it through the press?
- The device in the upper module is called a push device. It is flexible and rigid, and its purpose is to remove the shock and waste from the concave mold. It is widely used because the rigid push device is strong and reliable.
- Q: What are the main problems of the mold?
- The most is the hardware model plastic mold the model that is on the industry net to see Plastic mold is widely used Like the shell of a toy shell, and so on
- Q: What is the manufacturing of mould materials
- You're talking about the industry that makes moulds. It is the metallurgical industry that makes mould material. From steelmaking to forging and rolling, it also belongs to heavy industry.
- Q: What mould steel can make injection mold?
- Usually the die frame is 45 #, the core is usually P20, P20H, 718,718 H (H is the hardness of the steel) an H value indicates that the hardness is increased by 0.2.
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PET Preform Plastic Molds Injection PET Moulding Top Level
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 set
- Supply Capability:
- 100 set/month
OKorder Service Pledge
OKorder Financial Service
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