Monolithic Refractories High Performance & Temperature Ladle Sliding Gate Steel
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 pc
- Supply Capability:
- 1000 pc/month
OKorder Service Pledge
Quality Product, Order Online Tracking, Timely Delivery
OKorder Financial Service
Credit Rating, Credit Services, Credit Purchasing
You Might Also Like
Quick Details for High Performance Refractory Ladle Slide Gate
| Place of Origin: | China (Mainland) | Shape: | Plate | Material: | Alumina Block |
| SiO2 Content (%): | N/A | Al2O3 Content (%): | 80-90% | MgO Content (%): | N/A |
| CaO Content (%): | N/A | Refractoriness (Degree): | 1770°< Refractoriness< 2000° | CrO Content (%): | N/A |
| SiC Content (%): | N/A | Model Number: | CS80 | Brand Name: | |
| Product name: | High performance refractory ladle slide gate | Model No.: | cs80 | Brand name: | CMAX |
| Quality: | Al-C or Al-Zr-C | Service life: | 4-6 heats | Apparent porosity: | 7% Max |
| Bulk density:: | 3.1 MIN | C.C.S: | 120MPA | MOQ: | 100 pcs for trial |
| Delivery time: | 60 working days upon receipt of deposit |
Packaging & Delivery
| Packaging Details: | Inner carton packing, outer wooden case suitable for long term sea shipping |
| Delivery Detail: | three months working days upon receipt of deposit |
Specifications
Surface flatness less than 0.05mm
High mechanical strength
Erosion resistance
Oxidation resistance
Thermal shock stability
General Chemical Analysis for refractory ladle slide gate :
slide gate plate widely including Alumina carbon and Alumina Zirconia Carbon slide gate plate, MgO and MgO-spinel slide gate plate,nonoxides bonding slide gate plateand unburned slide gate plate.
Alumina -Zirconia-Carbon material
| Al-Zr-C Material | |||||
| Al2O3 | C | ZrO2 | Apparent porosity | Bulk density | C.C.S |
| (% minm) | (% minm) | (% minm) | (% max) | (gm./cc minm) | (MPa minm) |
| 85 | 3 | 5 | 7 | 3.1 | 120 |
| 85 | 3 | 4 | 7 | 3.1 | 120 |
Composite type: Al-Zr-C for working line, outer Al-C material
| Al-Zr-C & Al-C Material | ||||||
| Al2O3 | C | ZrO2 | Apparent porosity | Bulk density | C.C.S | |
| (% minm) | (% minm) | (% minm) | (% max) | (gm./cc minm) | (MPa minm) | |
| Inner side (Working face) | 85 | 3 | 4 | 7 | 3.1 | 120 |
| Outside | 90 | 3 | 0 | 9 | 3 | |
Other Products
About us
Sample is on your request.
Welcome to visit our factory~
- Q: How do monolithic refractories contribute to the overall efficiency of ladle transfer processes?
- Monolithic refractories play a crucial role in enhancing the overall efficiency of ladle transfer processes. These refractories are made of a single, homogeneous material, which allows for easy installation and maintenance. This feature significantly reduces downtime during the ladle transfer process, resulting in increased productivity. One way monolithic refractories contribute to efficiency is through their high thermal conductivity. Ladle transfer processes involve the transfer of molten metal, which generates immense heat. Monolithic refractories have excellent heat resistance, ensuring that they can withstand the extreme temperatures of the molten metal. This property prevents refractory failure and prolongs the lifespan of the ladle, leading to more efficient and uninterrupted ladle transfer operations. Additionally, monolithic refractories offer superior corrosion resistance. The corrosive nature of molten metal can cause significant damage to ladles over time. However, monolithic refractories are designed to withstand chemical attacks from molten metal, preventing the degradation of the ladle's integrity. As a result, ladles lined with monolithic refractories have a longer lifespan and require less frequent replacement, leading to cost savings and improved efficiency. Furthermore, the ability of monolithic refractories to conform to complex shapes and designs is another contributing factor to the efficiency of ladle transfer processes. Ladles come in various sizes and shapes, and the use of monolithic refractories allows for customized linings that perfectly fit the ladle's dimensions. This precise fit minimizes heat loss and maximizes energy efficiency during ladle transfer processes. Moreover, monolithic refractories offer excellent mechanical strength and resistance to thermal shock. Ladle transfer processes involve the handling and movement of ladles, which can subject refractories to mechanical stresses. The outstanding mechanical properties of monolithic refractories ensure their durability and prevent cracking or spalling, reducing the risk of refractory failure and improving the efficiency of ladle transfer operations. In summary, monolithic refractories contribute to the overall efficiency of ladle transfer processes by providing high thermal conductivity, corrosion resistance, precise lining fit, and excellent mechanical properties. These refractories enhance the ladle's durability, reduce downtime, and improve energy efficiency, resulting in cost savings and increased productivity in the steelmaking industry.
- Q: How do monolithic refractories contribute to reducing emissions in iron and steel processes?
- The reduction of emissions in iron and steel processes is greatly aided by the use of monolithic refractories, which offer a more efficient and sustainable lining solution compared to traditional brick refractories. To begin with, monolithic refractories possess a homogeneous structure that allows for easier installation and repair. This characteristic reduces the amount of time needed for maintenance, ultimately leading to increased productivity and decreased emissions. In contrast, brick refractories require more labor-intensive and time-consuming procedures for installation and repair, resulting in longer shutdown periods and higher emissions. Additionally, monolithic refractories demonstrate superior thermal insulation properties. By minimizing heat loss from furnaces or kilns, they enhance energy efficiency and decrease the amount of fuel required to reach the desired temperature. This reduction in fuel consumption directly translates into lower emissions of greenhouse gases, such as carbon dioxide, which contributes to the overall environmental sustainability of iron and steel processes. Furthermore, monolithic refractories possess excellent resistance to both thermal and chemical wear, thereby enhancing the durability and lifespan of the lining. This increased durability reduces the frequency at which refractories need to be replaced, resulting in reduced waste generation and resource consumption. By extending the service life of the lining, monolithic refractories contribute to the reduction of the environmental impact associated with the production and disposal of refractory materials. Moreover, monolithic refractories can be formulated with specialized compositions and additives to improve their resistance to corrosion and erosion, which are common challenges in iron and steel processes. By minimizing the wear and tear on the refractory lining, they help maintain the integrity of furnaces and kilns, preventing the leakage of harmful gases and pollutants that would otherwise contribute to emissions. In conclusion, monolithic refractories aid in the reduction of emissions in iron and steel processes through their ease of installation and repair, superior thermal insulation properties, increased durability, and resistance to corrosion and erosion. By optimizing energy efficiency, minimizing downtime, and reducing waste generation, monolithic refractories provide a sustainable solution for the industry, aligning with global efforts to combat climate change and promote environmental stewardship.
- Q: What are the environmental considerations associated with monolithic refractories?
- Monolithic refractories, utilized in various high-temperature applications, pose several environmental concerns that must be taken into account. Firstly, the production of monolithic refractories necessitates the utilization of raw materials such as clay, silica, and alumina, which are frequently extracted from the earth, resulting in habitat destruction, soil erosion, and water pollution. Furthermore, the manufacturing process of monolithic refractories commonly involves considerable energy consumption and the emission of greenhouse gases. The firing of refractory materials necessitates high temperatures, often achieved through the combustion of fossil fuels, contributing to carbon dioxide emissions and climate change. These emissions have broad environmental consequences, including air pollution, acid rain, and ozone layer depletion. Additionally, the disposal of monolithic refractories at the end of their useful life can present environmental challenges. Although monolithic refractories are highly durable and long-lasting, there may come a time when replacement or repair is necessary. The disposal of refractory waste can be problematic as it often contains hazardous substances such as chromium, lead, and asbestos. Inadequate disposal methods can lead to contamination of soil and water, posing risks to both human health and the environment. To address these environmental concerns, efforts are underway to develop more sustainable refractory materials and manufacturing processes. For instance, alternative raw materials like recycled refractory materials or industrial by-products can be employed to decrease the environmental impact of mining. Moreover, the adoption of more energy-efficient manufacturing techniques, such as utilizing renewable energy sources or implementing advanced firing technologies, can help minimize greenhouse gas emissions. In conclusion, the environmental considerations associated with monolithic refractories encompass habitat destruction, energy consumption, greenhouse gas emissions, and waste disposal. Prioritizing sustainability and implementing measures to mitigate these environmental impacts, such as using alternative raw materials, enhancing manufacturing processes, and endorsing responsible waste management practices, are imperative for the refractory industry.
- Q: What are the factors influencing the choice of monolithic refractories for different furnace types?
- There are several factors that influence the choice of monolithic refractories for different furnace types. Firstly, the operating temperature of the furnace is a crucial factor as different monolithic refractories have different temperature resistance levels. Secondly, the type of material being processed in the furnace is important as certain materials may require specific refractories to withstand their corrosive or abrasive nature. Thirdly, the furnace design and its heating method also play a role in determining the suitable refractory material. Additionally, the thermal conductivity, thermal shock resistance, and mechanical strength of the refractory are considered to ensure optimal performance and durability. Finally, cost, availability, and installation requirements are factors that can influence the choice of monolithic refractories for different furnace types.
- Q: What are the considerations for repairing and relining monolithic refractories?
- When it comes to repairing and relining monolithic refractories, there are several key considerations that need to be taken into account. Firstly, it is important to assess the extent of the damage or wear to the refractory lining. This can be done through visual inspection, as well as non-destructive testing techniques such as ultrasonic or thermal imaging. Understanding the severity and location of the damage will help in determining the appropriate repair or relining method. Another consideration is the type of monolithic refractory material being used. Different materials have different properties and performance characteristics, and this needs to be considered when selecting the repair method. For example, some materials may require high-temperature curing or specialized equipment for installation. The operating conditions of the refractory lining also need to be taken into account. Factors such as temperature, chemical exposure, and mechanical stress can affect the performance and longevity of the lining. The repair or relining method should be selected to ensure that it can withstand these conditions and provide long-lasting protection. Additionally, the downtime and cost implications of the repair or relining process need to be considered. Some methods may require longer curing or drying times, which can result in extended shutdown periods. It is important to weigh the benefits of the repair or relining against the potential production losses and expenses associated with the downtime. Lastly, it is crucial to follow industry standards and guidelines when repairing or relining monolithic refractories. This ensures that the repairs are done correctly and in a safe manner, minimizing the risk of future damage or failure. Consulting with refractory experts or manufacturers can provide valuable insights and guidance in this regard. In conclusion, the considerations for repairing and relining monolithic refractories include assessing the extent of damage, understanding the properties of the refractory material, considering the operating conditions, evaluating downtime and cost implications, and following industry standards and guidelines.
- Q: What are the main types of monolithic refractories used in the iron and steel industry?
- The main types of monolithic refractories used in the iron and steel industry are castables, ramming materials, gunning materials, and plastic refractories. Castables are a type of refractory material that can be poured or cast into various shapes and sizes. They are made from a mixture of refractory aggregates, binders, and additives. Castables are commonly used in areas such as ladles, tundishes, and blast furnaces due to their excellent thermal shock resistance and high strength. Ramming materials, also known as ramming mixes, are used for lining the bottoms of furnaces and other high-temperature applications. They are typically composed of refractory aggregates and a bonding agent, which allows them to be compacted or rammed into place. Ramming materials offer good resistance to thermal cycling and can withstand high temperatures. Gunning materials are designed to be sprayed or gunned onto the refractory surface using a high-pressure gunning machine. They are used for repairing and patching refractory linings that have been damaged or eroded. Gunning materials are usually made from a mixture of refractory aggregates, binders, and additives. They provide excellent adhesion and are commonly used in applications such as kilns, converters, and electric arc furnaces. Plastic refractories are a type of monolithic refractory that can be molded or formed into various shapes. They are made from a mixture of refractory aggregates, plasticizers, and binders. Plastic refractories are used for lining various equipment and structures in the iron and steel industry, including boilers, incinerators, and chimneys. They offer good resistance to thermal shock and can be easily installed by hand or with a trowel. Overall, these types of monolithic refractories play a crucial role in the iron and steel industry by providing high-temperature resistance, thermal insulation, and durability to the various equipment and structures used in the production process.
- Q: How do monolithic refractories improve the performance and efficiency of iron and steel production?
- Improved performance and efficiency in iron and steel production are achieved through the utilization of monolithic refractories. These specialized materials are designed to withstand extreme temperatures, chemical reactions, and mechanical stresses, making them ideal for high-temperature industrial processes. A key contribution of monolithic refractories is their ability to provide a protective lining for furnaces, kilns, and other equipment used in iron and steel production. Their superior heat resistance ensures that the underlying structure is shielded from the intense heat, preventing any detrimental effects on the equipment. This results in reduced downtime, extended service life, and ultimately, enhanced overall efficiency. Furthermore, monolithic refractories play a crucial role in improving thermal efficiency during the production process. By minimizing heat losses, these materials help maintain a stable and uniform temperature distribution, thereby enhancing the energy efficiency of the system. Precise temperature control is of utmost importance in iron and steel production to achieve the desired metallurgical properties of the final product. Additionally, monolithic refractories exhibit excellent resistance to chemical corrosion, erosion, and slag attacks. They act as a barrier between the molten metal and the refractory lining, preventing unwanted reactions and material degradation. This preserves the integrity of the furnace lining, reducing the need for frequent repairs or replacements. Consequently, it leads to increased productivity and long-term cost savings. Moreover, the ease with which monolithic refractories can be shaped, repaired, or replaced is another advantage. Unlike traditional brick refractories, which require labor-intensive and time-consuming installation, monolithic refractories offer a more flexible and efficient application. Their flexible nature allows for easy repair of damaged areas, minimizing downtime and ensuring uninterrupted production. In summary, the utilization of monolithic refractories significantly enhances the performance and efficiency of iron and steel production. These materials provide a protective lining, improve thermal efficiency, resist chemical corrosion, and offer easy installation and repair options. By optimizing the production process, monolithic refractories contribute to higher productivity, reduced downtime, and increased cost-effectiveness in the iron and steel industry.
- Q: What are monolithic refractories and how are they used in the iron and steel industry?
- Monolithic refractories are a type of refractory material that is composed of a single, homogeneous structure. They are used in the iron and steel industry for various applications such as lining furnaces, ladles, and other high-temperature equipment. These refractories are typically made from a combination of aggregates, binders, and additives, which are mixed with water to form a plastic consistency. Once applied, they are dried and fired to create a strong and durable lining that can withstand extreme temperatures and chemical reactions. Monolithic refractories offer advantages like easy installation, excellent thermal shock resistance, and superior performance, making them crucial components in the iron and steel manufacturing process.
- Q: Can monolithic refractories be customized for specific iron and steel processing requirements?
- Indeed, monolithic refractories possess the capability to be personalized in order to satisfy the distinct demands of iron and steel processing. Renowned for their adaptability and versatility, monolithic refractories can be tailored to accommodate a wide range of applications. The formulation, tangible characteristics, and methods of installation can all be modified to cater to the specific necessities of iron and steel processing. For instance, the selection of raw materials employed in the production of monolithic refractories can be customized to endure the formidable temperatures and harsh chemical environments inherent in iron and steel processing. Diverse types of aggregates, binders, and additives can be chosen to augment the refractory's resistance against thermal shock, erosion, and corrosion. Moreover, the installation technique for monolithic refractories can be adjusted to suit the precise requirements of iron and steel processing. Whether it is gunning, casting, ramming, or spraying, the method of installation can be personalized to guarantee optimal performance and durability in the given application. Additionally, monolithic refractories can also be tailored to particular shapes and sizes to accommodate the various equipment and structures utilized in iron and steel processing. This facilitates a more precise and efficient lining of furnaces, ladles, tundishes, and other vessels, thereby enhancing overall productivity and performance in the process. In conclusion, monolithic refractories can be customized to cater to the distinct requirements of iron and steel processing by modifying their composition, tangible characteristics, installation techniques, and shape. This customization ensures that the refractories can withstand the extreme conditions encountered in these industries, resulting in improved performance, prolonged service life, and enhanced productivity.
- Q: What are the common applications of monolithic refractories in blast furnaces?
- Monolithic refractories, also known as unshaped refractories, are widely used in blast furnaces due to their advantageous properties and versatile applications. Some common applications of monolithic refractories in blast furnaces include: 1. Furnace lining: Monolithic refractories are used to line the walls, hearth, and roof of blast furnaces. Their high thermal resistance and superior insulating properties help protect the furnace structure from extreme temperatures and thermal shocks. 2. Tuyere and taphole repair: Blast furnaces have tuyeres, which are nozzles that inject air or fuel into the furnace, and tapholes, which are openings used to tap molten iron or slag. Monolithic refractories are used to repair and maintain these critical components, as they can withstand the high temperatures and chemical reactions occurring in these areas. 3. Hot repair and maintenance: Blast furnaces undergo frequent repairs and maintenance due to the harsh operating conditions. Monolithic refractories are used for hot repair and maintenance, as they can be easily applied in a plastic or semi-plastic state to fill cracks, patch damaged areas, or replace worn-out linings. 4. Erosion and corrosion resistance: Blast furnace environments are highly corrosive due to the presence of molten iron, slag, and other molten materials. Monolithic refractories with high resistance to erosion and corrosion are used to protect the furnace lining from chemical attacks and prolong its lifespan. 5. Gunning mixes: Gunning mixes are widely used in blast furnaces for their ability to be sprayed or gunned onto the refractory lining. These mixes consist of fine refractory aggregates, bonding agents, and additives. They are applied to repair worn-out areas, seal cracks, and provide a protective layer against erosion and slag penetration. 6. Slag line and iron runner repair: The slag line and iron runners in blast furnaces are prone to erosion and wear due to the corrosive nature of molten slag and iron. Monolithic refractories are used to repair and rebuild these areas, ensuring smooth and efficient operation of the furnace. In conclusion, monolithic refractories have various applications in blast furnaces, including furnace lining, tuyere and taphole repair, hot repair and maintenance, erosion and corrosion resistance, gunning mixes, and slag line and iron runner repair. Their ability to withstand high temperatures, chemical attacks, and mechanical stresses make them indispensable in maintaining the integrity and efficiency of blast furnace operations.
Send your message to us
Monolithic Refractories High Performance & Temperature Ladle Sliding Gate Steel
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 pc
- Supply Capability:
- 1000 pc/month
OKorder Service Pledge
Quality Product, Order Online Tracking, Timely Delivery
OKorder Financial Service
Credit Rating, Credit Services, Credit Purchasing
Similar products
Hot products
Hot Searches
Related keywords
