Continue Casting Steel Billet Manufactured by Blast Furnace
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
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Continue Casting Steel Billet Made by Blast Furnace
1.Structure of Continue Casting Steel Billet Made by Blast Furnace
Continue Casting Steel Billet Made by Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Continue Casting Steel Billet Made by Blast Furnace.
.General rolling process using billet continuous casting billet,Rolling billet and forging stock,Basically on the billet steel rolling production All have the same requirements,From the steel chemical composition,Overall dimensions,Billet surface and internal qualityRequirements. The requirement of steel grade and chemical composition First should comply with the relevant standard gauge billet grades and chemical compositionDecide,For different types of steel on the content of residual elements in steel have corresponding requirements,But these requirements is to ensure that wireRequired by the quality.
Especially I personally think for rolling mainly to chemical composition to uniform Of course, more than the harmful elements,Or gas content is much,Will be unable to save the consequences in the rolling.forThe shape of the billet size requirements are:The cross section shape and allowable deviation of steel,Specified length.The shortest length of short feetAnd proportion, bending, torsion, etc. These requirements are considered the rolling mill production ability into full play,Guarantee for billet heating and rolling smoothly and considerThe comprehensive factors such as the possibility and rationality of certain. The requirement of steel grade and chemical composition First should comply with the relevant standard gauge billet grades and chemical compositionDecide,For different types of steel on the content of residual elements in steel have corresponding requirements,But these requirements is to ensure that wireRequired by the quality.Especially I personally think for rolling mainly to chemical composition to uniform Of course, more than the harmful elements,Or gas content is much,Will be unable to save the consequences in the rolling.forThe shape of the billet size requirements are:The cross section shape and allowable deviation of steel,Specified length.The shortest length of short feetAnd proportion, bending, torsion, etc. These requirements are considered the rolling mill production ability into full play,Guarantee for billet heating and rolling smoothly and considerThe comprehensive factors such as the possibility and rationality of certain.
3. Continue Casting Steel Billet Made by Blast Furnace Images
4. Continue Casting Steel Billet Made by Blast Furnace Specification
Continue Casting Steel Billet Made by Blast Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Continue Casting Steel Billet Made by Blast Furnace
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②What kinds of the products you can supply?
You can check our website: www.okorder.com to find our products catalogues there. Or you can email to us and we can send to you if you are interested in any products.
③How to know the quality grade by inspecting?
We will do the inspection by SGS if you need. And we will give you the MTC.
- Q: How are steel billets used in the manufacturing of packaging materials?
- Packaging materials often utilize steel billets due to their durability and strength. These billets, essentially semi-finished steel products, serve as the raw material for packaging products like cans, drums, and containers. To manufacture packaging materials, the steel billets are initially heated to a specific temperature, making them easily moldable. They then undergo a series of rolling mills, where they are flattened and elongated into the desired size and shape. This process, referred to as hot rolling, enhances the steel's mechanical properties and increases its strength. Once the steel billets have taken on the desired shape, they undergo further processing and coating to enhance their resistance to corrosion and create a smooth surface finish. The type of coating used, whether it be a layer of tin, lacquer, or polymer, depends on the specific packaging requirements. The final steel packaging materials offer a multitude of advantages. They are robust and sturdy, effectively protecting the products they contain. They are also impermeable to moisture, gases, and light, ensuring the freshness and preservation of the packaged goods. Moreover, steel packaging materials are completely recyclable, making them an environmentally-friendly choice for packaging solutions. In conclusion, steel billets play a crucial role in the manufacturing of packaging materials. Through shaping, rolling, and coating processes, these billets are transformed into resilient and durable packaging products that provide exceptional protection and preservation for a wide variety of goods.
- Q: How are steel billets used in the production of rebar?
- The production of rebar relies heavily on steel billets, which serve as a vital raw material. Rebar, or reinforcing bar, is a form of steel reinforcement that is utilized in concrete structures for added strength and stability. The process of manufacturing rebar commences with the creation of steel billets. Steel billets are solid, semi-finished steel products that typically exhibit a square or rectangular shape. They are generated through the casting procedure, in which molten steel is poured into molds and allowed to solidify. Once solidified, the billets are prepared for use in various applications, including the production of rebar. To produce rebar, the steel billets are initially heated to a high temperature within a furnace. This stage, known as hot rolling, renders the steel malleable and pliable. The heated billets are then passed through a sequence of rolling mills, where they are shaped into elongated, cylindrical rods with specific diameters. Throughout the rolling process, the steel billets endure immense pressure and heat, resulting in the alignment of the steel grains and an increase in strength. The rods are continuously rolled until they attain the desired dimensions and lengths. Once the rolling process is completed, the rods undergo cooling and are subsequently cut into standardized lengths for the purpose of being sold as rebar. The resulting rebar is a robust and enduring steel reinforcement that finds extensive usage in construction projects. It is commonly embedded within concrete structures, such as buildings, bridges, and highways, in order to enhance their capacity to bear weight and withstand tension and bending forces. The utilization of rebar assists in the prevention of cracking and failure of concrete structures, thereby ensuring their long-term durability and safety. In conclusion, steel billets play a critical role in the production of rebar as they undergo transformation via the hot rolling process, ultimately becoming elongated, cylindrical rods. These rods, once cooled and cut, serve as an indispensable reinforcement element within concrete structures, providing strength and stability to the overall construction.
- Q: What are the main alloying elements used in steel billet production?
- The main alloying elements used in steel billet production are carbon, manganese, silicon, and chromium.
- Q: How are steel billets used in the production of automotive frames?
- Steel billets serve as the primary raw material in the production of automotive frames. These billets, which are essentially long, rectangular-shaped pieces of steel, undergo heating and subsequent shaping using diverse manufacturing processes. Specifically, in the case of automotive frames, billets are heated and then passed through a series of dies and rollers to attain the desired shape and dimensions. Once the billets have taken on the appropriate form, they undergo further processing through cutting, bending, and welding techniques. These techniques are employed to create the intricate and robust structure characteristic of automotive frames. The preference for steel billets in automotive frame production stems from the material's exceptional strength and durability, critical factors in ensuring vehicle safety and structural integrity. Furthermore, steel billets offer exceptional formability and machinability. This enables manufacturers to craft complex frame designs that meet the specific requirements of different vehicle models. Additionally, steel is a cost-effective material, making it a favored choice for mass production within the automotive industry. In conclusion, steel billets play a crucial role in the production of automotive frames. They provide a robust and dependable foundation for the vehicle's structure. Combined with advanced manufacturing techniques, the utilization of these raw materials ensures that automotive frames can withstand a variety of forces and impacts, ultimately enhancing the overall safety and performance of vehicles.
- Q: What are the different surface defects found in tool steel billets?
- There are several different surface defects that can be found in tool steel billets. These defects can occur during the manufacturing process or can be the result of handling, transportation, or storage. Some of the common surface defects found in tool steel billets include: 1. Decarburization: This defect occurs when the surface of the steel billet loses its carbon content due to exposure to high temperatures during heat treatment or improper cooling. Decarburization can lead to reduced hardness and wear resistance in the tool steel. 2. Scale: Scale refers to the formation of oxide layers on the surface of the steel billet. It can occur during the hot rolling process or due to exposure to high temperatures. Scale can negatively impact the surface finish and can also affect the mechanical properties of the tool steel. 3. Cracks: Cracks can occur on the surface of tool steel billets due to various reasons such as improper cooling, excessive stress during hot rolling, or quenching. These cracks can be either surface cracks (which are visible) or internal cracks (which may not be immediately visible). 4. Inclusions: Inclusions are non-metallic particles or impurities that are trapped within the steel billet during the manufacturing process. These inclusions can cause weak spots or discontinuities in the material, leading to reduced toughness and fatigue resistance. 5. Pitting: Pitting refers to the formation of small holes or cavities on the surface of the steel billet. It can be caused by localized corrosion, exposure to aggressive environments, or improper handling. 6. Roll marks: Roll marks are surface imperfections that occur due to the contact between the steel billet and the rolls during the hot rolling process. These marks can appear as grooves, scratches, or indentations on the surface of the tool steel. 7. Surface contamination: Tool steel billets can get contaminated with foreign substances such as dirt, oil, grease, or other particles during handling, transportation, or storage. These contaminants can negatively affect the surface finish and can also lead to corrosion or other defects. It is important to detect and address these surface defects in tool steel billets to ensure the desired performance and reliability of the final tooling products. Various inspection techniques and quality control measures are employed to identify and mitigate these defects, such as visual inspection, ultrasonic testing, magnetic particle inspection, and surface cleaning processes.
- Q: How are steel billets used in the production of axles?
- Steel billets are a crucial component in the production of axles. They are used as the raw material from which axles are manufactured. To begin the production process, steel billets are first heated to a specific temperature to make them more malleable. This heating process is known as forging or hot rolling. It allows the billets to be shaped and manipulated into the desired axle form. Once the billets have reached the appropriate temperature, they are placed in a forging press or a rolling mill. In the forging process, the billets are subjected to high pressure, which shapes them into the desired axle shape. This process can involve various steps, such as hammering, pressing, or extrusion, to achieve the desired shape and dimensions. After the forging process, the axle is usually heat treated to enhance its strength and durability. This involves heating the axle to a specific temperature and then rapidly cooling it, a process known as quenching. The heat treatment helps to improve the axle's hardness and resistance to wear and tear. Once the axles have been forged and heat treated, they may undergo additional processes such as machining, grinding, or finishing to achieve the required surface finish and dimensional accuracy. This ensures that the axles meet the necessary specifications and can be seamlessly integrated into the final product. In summary, steel billets play a vital role in the production of axles. They serve as the starting point for the manufacturing process, where they are heated, forged, and shaped into the desired axle form. The resulting axles are then heat treated and undergo additional processes to meet the required specifications. Steel billets are essential for producing high-quality and durable axles, which are crucial components in various industries, including automotive, railway, and heavy machinery.
- Q: What are the main factors that influence the strength of steel billets?
- The main factors that influence the strength of steel billets include the chemical composition of the steel, the heat treatment process, the presence of impurities and alloying elements, the cooling rate during the solidification process, and the mechanical processing and deformation of the billets.
- Q: What is the process of hot rolling steel billets?
- To transform steel billets into the desired shape and size, the hot rolling process involves multiple steps. Initially, steel billets, which are semi-finished products formed by casting molten steel into rectangular or square shapes, undergo high-temperature heating in a reheating furnace. This heating enhances the malleability of the steel, making it easier to shape. Once the billets reach the required temperature, they enter a series of rolling mills. These mills comprise rotating rolls that apply pressure on the billets, gradually reducing their thickness and shaping them into long, flat, or custom steel products. The number of rolling mills employed depends on the desired final product. As the billets pass through the rolling mills, they undergo multiple passes to achieve the desired shape and size. Each pass exerts pressure on the billets, causing elongation and thickness reduction. In certain cases, the billets may also be twisted or bent to attain specific shapes or profiles. Throughout the rolling process, the steel billets undergo continuous monitoring for temperature, dimensions, and surface defects. Any imperfections or irregularities detected are rectified through corrective measures, such as adjusting rolling parameters or employing specialized equipment. Once the desired shape and dimensions are attained, the hot-rolled steel products are cooled using either air or water to prevent warping or loss of structural integrity. This cooling process, known as quenching, also contributes to achieving the required mechanical properties of the steel. Finally, the hot-rolled steel products are cut into desired lengths and may undergo additional treatments, such as straightening or surface finishing, to fulfill specific customer requirements. The finished hot-rolled steel products are then prepared for further processing, such as welding, fabrication, or assembly, depending on their intended use in various industries, including construction, automotive, or manufacturing.
- Q: What are the potential applications of steel billets in the automotive sector?
- Steel billets have a wide range of potential applications in the automotive sector due to their strength, durability, and versatility. They can be used to manufacture various automotive components such as engine parts, chassis, suspension systems, and transmission components. Additionally, steel billets can be shaped and formed into different sizes and shapes to meet the specific requirements of automotive manufacturers. Overall, their potential applications in the automotive sector contribute to the production of safer, more efficient, and reliable vehicles.
- Q: How do steel billets contribute to the manufacturing of furniture and fixtures?
- Due to their unique properties, steel billets are indispensable in the production of furniture and fixtures. The strength and stability they offer are essential for constructing these items, providing a solid framework that can support their weight and load-bearing capacity. This ensures that the furniture and fixtures will remain functional for an extended period of time. Additionally, the malleability of steel billets allows for the creation of intricate designs and shapes, enhancing the aesthetic appeal of furniture and fixtures. Manufacturers can take advantage of this flexibility to produce a wide range of styles and patterns that cater to different consumer preferences and interior design themes. Moreover, steel billets can be easily welded, making them perfect for joining various components together during the manufacturing process. This welding capability ensures a seamless and secure construction, ultimately improving the overall quality and durability of the furniture and fixtures. Furthermore, steel billets possess corrosion-resistant properties, making them suitable for indoor and outdoor furniture and fixtures alike. This resistance to rust and decay guarantees that these items can withstand harsh environmental conditions, preserving their appearance and structural integrity over time. In conclusion, the role of steel billets in the manufacturing of furniture and fixtures cannot be overstated. Their strength, malleability, weldability, and corrosion resistance contribute to the durability, design flexibility, and longevity of these items, making them a preferred choice for both manufacturers and consumers.
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Continue Casting Steel Billet Manufactured by Blast Furnace
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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