• Continue Casting Steel Billet Manufactured by Blast Furnace System 1
  • Continue Casting Steel Billet Manufactured by Blast Furnace System 2
Continue Casting Steel Billet Manufactured by Blast Furnace

Continue Casting Steel Billet Manufactured by Blast Furnace

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1000 m.t.
Supply Capability:
100000 m.t./month

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Continue Casting Steel Billet Made by Blast Furnace

 

1.Structure of  Continue Casting Steel Billet Made by Blast Furnace

 Continue Casting Steel Billet Made by Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Continue Casting Steel Billet Made by Blast Furnace.

.General rolling process using billet continuous casting billet,Rolling billet and forging stock,Basically on the billet steel rolling production All have the same requirements,From the steel chemical composition,Overall dimensions,Billet surface and internal qualityRequirements. The requirement of steel grade and chemical composition First should comply with the relevant standard gauge billet grades and chemical compositionDecide,For different types of steel on the content of residual elements in steel have corresponding requirements,But these requirements is to ensure that wireRequired by the quality.

Especially I personally think for rolling mainly to chemical composition to uniform Of course, more than the harmful elements,Or gas content is much,Will be unable to save the consequences in the rolling.forThe shape of the billet size requirements are:The cross section shape and allowable deviation of steel,Specified length.The shortest length of short feetAnd proportion, bending, torsion, etc. These requirements are considered the rolling mill production ability into full play,Guarantee for billet heating and rolling smoothly and considerThe comprehensive factors such as the possibility and rationality of certain. The requirement of steel grade and chemical composition First should comply with the relevant standard gauge billet grades and chemical compositionDecide,For different types of steel on the content of residual elements in steel have corresponding requirements,But these requirements is to ensure that wireRequired by the quality.Especially I personally think for rolling mainly to chemical composition to uniform Of course, more than the harmful elements,Or gas content is much,Will be unable to save the consequences in the rolling.forThe shape of the billet size requirements are:The cross section shape and allowable deviation of steel,Specified length.The shortest length of short feetAnd proportion, bending, torsion, etc. These requirements are considered the rolling mill production ability into full play,Guarantee for billet heating and rolling smoothly and considerThe comprehensive factors such as the possibility and rationality of certain.

3.  Continue Casting Steel Billet Made by Blast Furnace Images

 

 

 

Continue Casting Steel Billet Manufactured by Blast Furnace

Continue Casting Steel Billet Manufactured by Blast Furnace

 

 

 

4.  Continue Casting Steel Billet Made by Blast Furnace Specification

 Continue Casting Steel Billet Made by Blast Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Continue Casting Steel Billet Made by Blast Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②What kinds of the products you can supply?

You can check our website: www.okorder.com to find our products catalogues there. Or you can email to us and we can send to you if you are interested in any products.

 

③How to know the quality grade by inspecting?

We will do the inspection by SGS if you need. And we will give you the MTC.

 

Q: What are the potential applications of steel billets in the automotive aftermarket?
The automotive aftermarket can benefit greatly from the wide variety of uses for steel billets. The strength, durability, and versatility of steel make it an ideal material for many applications. To begin with, steel billets are commonly used in the production of various automotive parts, such as engine components, transmission parts, suspension systems, and chassis components. These critical components require materials with high tensile strength and resistance to wear and tear, which steel billets can provide. In addition, steel billets can be utilized to create customized or aftermarket modifications for vehicles. This includes performance upgrades like engine tuning, exhaust systems, and suspension modifications. Thanks to its machinability, steel billets can be shaped and formed into precise shapes and sizes, resulting in improved performance and customization options. Furthermore, steel billets can be employed in the manufacturing of automotive tools and equipment used in the aftermarket. This encompasses tools like jacks, stands, wrenches, and other specialized equipment needed for repairs, maintenance, and modifications. The use of steel billets ensures that these tools are strong, durable, and capable of withstanding the challenging conditions of the automotive industry. Moreover, steel billets are also used in the production of aftermarket body parts and accessories. These can range from exterior components such as bumpers, grilles, and fenders, to interior accessories like shift knobs, pedals, and trim pieces. Steel billets can be shaped, welded, and finished to meet the desired specifications and aesthetics of the vehicle owner, creating a wide range of options for customization. Overall, steel billets have an extensive range of potential applications in the automotive aftermarket. From critical engine components to performance upgrades, tools, and body modifications, steel billets offer the necessary strength, durability, and versatility required in the automotive industry.
Q: What are the safety measures involved in handling steel billets?
Some safety measures involved in handling steel billets include wearing personal protective equipment such as gloves, safety glasses, and steel-toed boots to protect against potential injuries. Additionally, using proper lifting techniques and equipment like cranes or forklifts can help prevent strain or accidents. It is important to ensure that the work area is well-lit and free of clutter to minimize trips and falls. Regular maintenance and inspection of equipment is also crucial to prevent any malfunctions or hazards.
Q: How are steel billets rolled into shape?
Steel billets are rolled into shape by passing them through a series of rolling mills, where they are subjected to high pressure and temperature. The billets are first heated to a specific temperature to make them more malleable. They are then continuously passed through multiple sets of rollers, which gradually decrease the thickness and increase the length of the billet. This process, known as hot rolling, helps shape the steel billets into various forms such as bars, rods, or sheets.
Q: What are the different types of surface finishes available for steel billets?
Steel billets have a range of surface finishes that cater to specific needs and offer distinct qualities. Some of the most commonly used surface finishes for steel billets include: 1. Hot Rolled: This is the most basic finish achieved by heating the steel billet above its recrystallization temperature and then rolling it to the desired shape and size. Hot rolled steel billets have a rough and scaled surface, suitable for applications where aesthetics are not a primary concern. 2. Cold Rolled: This finish is obtained by subjecting the hot rolled billets to a series of cold rolling processes. Cold rolled steel billets have a smoother and refined surface, with tighter tolerances and improved dimensional accuracy. 3. Pickled and Oiled: This finish involves removing rust, scale, or mill scale from the steel billets by immersing them in an acidic solution, known as pickling. After pickling, the steel billets are oiled for temporary corrosion protection. This finish is ideal for applications where cleanliness and corrosion resistance are crucial. 4. Galvanized: Galvanizing is a process that coats the steel billets with a layer of zinc for enhanced corrosion resistance. This finish is particularly suitable for outdoor applications or high humidity environments, offering protection against rust and corrosion. 5. Electroplated: Electroplating involves depositing a thin layer of metal, such as nickel or chromium, onto the steel billets through an electrochemical reaction. This finish enhances aesthetics, corrosion resistance, and can provide specific functional properties like hardness or wear resistance. 6. Powder Coated: Powder coating is a technique where dry powder is electrostatically applied to the steel billets and then cured under heat to form a durable and protective coating. This finish offers excellent corrosion resistance, impact resistance, and a wide range of color options, making it popular in architectural and decorative applications. 7. Anodized: Anodizing, commonly used for aluminum, can also be applied to steel billets. This process creates an oxide layer on the steel's surface through electrolysis. Anodized steel billets exhibit improved corrosion resistance, increased hardness, and can be dyed in various colors for aesthetic purposes. These examples illustrate the variety of surface finishes available for steel billets. The choice of finish depends on specific requirements such as aesthetics, corrosion resistance, durability, and functional properties.
Q: What are the main factors affecting the machinability of alloy steel billets?
Several key factors influence the machinability of alloy steel billets. Firstly, the machinability can be affected by the alloy composition of the steel. Different alloying elements, including chromium, nickel, molybdenum, and vanadium, have varying impacts on the machinability. Chromium and molybdenum, which form hard carbides, tend to decrease machinability, while nickel and vanadium, which promote the formation of softer carbides, can enhance machinability. Secondly, the heat treatment of the alloy steel billets significantly impacts machinability. Processes such as annealing, normalizing, or quenching and tempering can alter the microstructure and hardness of the steel. Proper heat treatment can improve machinability by reducing hardness and increasing toughness, while improper heat treatment can result in increased hardness and decreased machinability. Thirdly, the presence of impurities and inclusions in the alloy steel billets can affect machinability. Inclusions, such as sulfides, oxides, and non-metallic particles, can cause tool wear and chip breakability issues during machining. Therefore, the cleanliness and purity of the alloy steel billets are crucial factors in determining machinability. Furthermore, the mechanical properties of the alloy steel, such as hardness, strength, and ductility, can influence machinability. Higher hardness and strength levels can make machining more challenging, while increased ductility and toughness can improve machinability. Lastly, the cutting conditions and machining parameters, including cutting speed, feed rate, depth of cut, and tool material, also impact machinability. Optimal cutting conditions should be selected based on the specific alloy steel composition and desired machinability. Adequate cooling and lubrication during machining are also essential to reduce friction and heat, preventing tool wear and improving machinability. In conclusion, the machinability of alloy steel billets is influenced by factors such as alloy composition, heat treatment, impurities and inclusions, mechanical properties, and cutting conditions. Proper consideration of these factors can help optimize the machinability of alloy steel and ensure efficient and effective machining processes.
Q: How are steel billets stored?
To safeguard steel billets from corrosion and other harm, they are commonly stored in a controlled environment. The approach to storage varies based on billet size, quantity, and the specific requirements of the steel producer. One frequently employed method involves horizontally stacking the billets on a flat surface, such as a concrete floor or specialized steel racks. The billets are arranged in rows and columns, leaving sufficient space for easy access and inspection. To ward off corrosion, the billets are typically coated with a protective layer, such as oil or rust inhibitors, before being stored. Furthermore, the storage area may be equipped with dehumidifiers or climate control systems to maintain optimal humidity levels and prevent moisture-related damage. For larger quantities, vertical storage in specialized racks or bins is an option. This allows for efficient space utilization and facilitates handling with the aid of machinery like cranes and forklifts. These vertical storage systems are designed to distribute the weight of the billets evenly, thus preventing deformation or damage. Regardless of the chosen storage method, regular inspection is crucial to identify any signs of damage or deterioration, such as rust, cracks, or other defects that may impact the steel's quality. Proper documentation and inventory management are also essential for efficient retrieval and use of the billets. In summary, the storage of steel billets prioritizes their protection and preservation. By adhering to appropriate storage practices, steel manufacturers can uphold the billets' quality and ensure their suitability for subsequent manufacturing processes.
Q: What are the different types of steel billet inspection equipment?
The manufacturing industry utilizes various types of steel billet inspection equipment to guarantee the quality and integrity of the billets before further processing. These equipment are specifically designed for this purpose. 1. High-frequency sound waves are employed by Ultrasonic Testing (UT) Equipment to detect internal flaws or defects in the steel billets. It can identify cracks, voids, and other imperfections that may impact the final product's strength and performance. 2. Magnetic Particle Inspection (MPI) Equipment utilizes a magnetic field and specially formulated particles to identify surface and near-surface defects in the steel billets. It can uncover cracks, seams, and other imperfections that may not be visible to the naked eye. 3. Eddy Current Testing (ECT) Equipment uses electromagnetic induction to identify surface cracks and defects in the steel billets. It can detect variations in electrical conductivity caused by localized defects or changes in material properties. 4. Visual Inspection Equipment makes use of magnifying glasses, microscopes, and cameras to visually examine the steel billets for surface defects, irregularities, or other visual abnormalities. This equipment is often used together with other inspection methods for a comprehensive analysis. 5. Dimensional Measurement Equipment is employed to measure the dimensional accuracy and consistency of the steel billets. It includes tools such as calipers, micrometers, and laser scanners to ensure that the billets meet the required specifications and tolerances. 6. Surface Roughness Measurement Equipment quantifies the surface finish of the steel billets. It utilizes a stylus or laser to measure surface irregularities, providing crucial information about the billet's suitability for further processing. 7. X-ray Testing Equipment uses electromagnetic radiation to penetrate the steel billets and detect internal defects such as cracks, voids, or inclusions. This method is particularly effective for larger billets or when a comprehensive assessment of the internal structure is necessary. These are some of the commonly utilized steel billet inspection equipment in the manufacturing industry. Each type of equipment plays a vital role in ensuring that the steel billets meet the required quality standards and are appropriate for further processing into various end products.
Q: How are steel billets used in the production of mining machinery?
Steel billets are used in the production of mining machinery as they serve as the raw material for forging and shaping various components such as gears, shafts, frames, and structural elements. These billets are heated and then formed into desired shapes through processes like rolling, machining, and welding. The high strength and durability of steel make it ideal for withstanding the harsh conditions and heavy loads associated with mining operations, ensuring the reliability and performance of mining machinery.
Q: Billet prices skyrocketing weekend, Southern China steel prices rose?
This week, although steel prices also rose a few days, but since entering November, the price rose a week, a week plummeted, then rebounded sharply, the roller coaster trend, make steel practitioners the feeling of being alone.
Q: What are the challenges faced in the distribution and supply chain of steel billets?
The distribution and supply chain of steel billets encounter several challenges. Firstly, transportation poses a major obstacle due to the heavy and bulky nature of steel billets. Specialized equipment and infrastructure are necessary, which can result in higher logistics costs and difficulties in finding suitable transport options, particularly for international shipments. Secondly, the storage and inventory management of steel billets present challenges. Proper storage facilities are required to prevent corrosion and damage. Moreover, managing inventory levels and ensuring timely deliveries become complex as steel billets are sourced from multiple suppliers and delivered to various locations. Thirdly, maintaining quality control is a significant challenge. Consistent quality throughout the supply chain demands strict adherence to quality standards and effective quality control measures. Regular inspections, testing, and certification processes are necessary to ensure the integrity and suitability of the steel billets. Another challenge stems from fluctuating demand and market conditions. The steel industry is highly cyclical, with demand and prices influenced by economic fluctuations and global market trends. Consequently, forecasting demand, managing production capacity, and optimizing inventory levels to meet customer requirements while minimizing costs become difficult. Furthermore, global trade regulations and customs procedures create challenges. Compliance with various import and export regulations, including trade restrictions and tariffs, can affect the flow of steel billets across different countries, leading to delays and additional costs. Lastly, ensuring sustainable and responsible sourcing practices is increasingly important. Meeting environmental and social standards, such as responsible sourcing of raw materials and reducing carbon emissions, poses challenges for steel billet manufacturers and distributors. Implementing sustainable practices throughout the supply chain may involve additional costs and complexities. In conclusion, the distribution and supply chain of steel billets face challenges related to transportation, storage, quality control, demand fluctuations, trade regulations, and sustainable sourcing. Overcoming these challenges necessitates effective planning, strong partnerships, and the implementation of efficient processes to ensure a smooth and reliable supply of steel billets to customers.

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