Continue Casting Steel Billet by Blast Furnace
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- 10000 m.t./month
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Continue Casting Steel Billet by Blast Furnace
1.Structure of Continue Casting Steel Billet by Blast Furnace
Continue casting steel billet by blast furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Continue Casting Steel Billet by Blast Furnace.
Continue Casting Steel Billet by Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
3. Continue Casting Steel Billet by Blast Furnace Images
4. Continue Casting Steel Billet by Blast Furnace Specification
Continue Casting Steel Billet by Blast Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Continue Casting Steel Billet by Blast Furnace
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How is the packaging and delivery?
Exporting Package with the steel material cover and the delivery term is based on the project.
- Q: What are the main factors affecting the formability of alloy steel billets?
- Several key factors influence the formability of alloy steel billets, which refers to their ability to be shaped or formed without cracking or fracturing. 1. The alloy composition of steel billets plays a significant role in determining their formability. Different alloying elements, such as carbon, manganese, chromium, and nickel, can alter the mechanical properties of the steel. Higher levels of certain elements can improve formability, while excessive amounts can lead to brittleness and reduced formability. 2. The grain size and structure of the steel billets also affect formability. Fine-grained structures have better formability compared to coarser grain sizes. This is because fine grains allow for more uniform deformation and reduce the likelihood of localized strain concentration, which can lead to cracking. 3. The temperature at which the steel billets are processed greatly influences their formability. Generally, higher temperatures enhance the material's ductility and ability to deform without cracking. This is due to the reduction in the material's yield strength and increased plasticity. However, excessively high temperatures can also lead to excessive grain growth and decreased formability. 4. The rate at which the steel billets are deformed, known as the strain rate, is another important factor. Higher strain rates can result in reduced formability, as the material may not have sufficient time to accommodate the deformation before fracture occurs. Controlling the strain rate during forming processes is crucial to ensure optimal formability. 5. The use of lubricants during the forming process can significantly improve the formability of steel billets. Lubricants reduce friction between the material and the forming tools, minimizing the risk of sticking or tearing. They also help dissipate heat generated during deformation, preventing excessive temperature rise that can negatively impact formability. 6. The specific method used to shape the steel billets can also affect formability. Different processes, such as forging, rolling, or extrusion, impose varying levels of strain and stress on the material. Each process has its own limitations and requirements for optimal formability, and selecting the appropriate forming method is crucial to achieve the desired shape without compromising the material's integrity. In conclusion, understanding and controlling the alloy composition, grain size and structure, temperature, strain rate, lubrication, and chosen forming process are essential for achieving the desired shape and avoiding defects or failures during the forming of alloy steel billets.
- Q: What is the standard size of a steel billet?
- The standard size of a steel billet can vary depending on its intended use and industry standards. However, common sizes range from 5 inches by 5 inches to 10 inches by 10 inches, with varying lengths.
- Q: How are steel billets recycled at the end of their lifespan?
- At the end of their lifespan, steel billets are recycled through a process known as steel scrap recycling. This involves collecting the steel billets and segregating them from other materials. The billets are then cleaned to remove any contaminants and sorted based on their composition and quality. The next step in the recycling process is to melt the steel billets in a furnace. The high temperatures in the furnace cause the steel to melt, separating it from any impurities. Various techniques, such as electric arc furnaces or basic oxygen furnaces, can be used for this purpose. Once the steel has melted, it is then cast into new billets or other steel products such as bars, rods, or sheets, depending on the desired end product. The molten steel is poured into molds to form the desired shape and then cooled down to solidify. After solidification, the newly formed steel billets are further processed to remove any surface imperfections and give them the desired dimensions. This can involve processes like hot rolling, cold rolling, or heat treatment to enhance the mechanical properties of the steel. The recycled steel billets can then be used in various industries, including construction, automotive, and manufacturing, to produce a wide range of products. By recycling steel billets, the lifespan of the material is extended, reducing the need for virgin steel production and conserving valuable natural resources. Additionally, recycling steel billets helps to reduce energy consumption and greenhouse gas emissions associated with the production of new steel. Overall, the recycling process for steel billets at the end of their lifespan is a crucial component of the circular economy, promoting sustainability and resource efficiency in the steel industry.
- Q: What is the average density of a steel billet?
- The average density of a steel billet is typically around 7.8 grams per cubic centimeter.
- Q: How is the quality of steel billets determined?
- The determination of steel billet quality involves a combination of physical and chemical tests, which are conducted to ensure that the steel meets the necessary standards and specifications for its intended use. Chemical analysis is a primary method employed to assess the quality of steel billets. This procedure involves testing the steel's composition to verify that it contains the appropriate levels of various elements, such as carbon, manganese, silicon, and others. The steel's chemical composition plays a critical role in determining its mechanical properties, such as strength, hardness, and more. In addition to chemical analysis, several physical tests are conducted to evaluate the quality of steel billets. These tests include measuring the dimensions, weight, and straightness of the billets to ensure they adhere to the specified tolerances. Surface inspections are also performed to detect any defects, like cracks, seams, or irregularities, that may impact the steel's performance. Mechanical tests are another vital aspect of determining steel billet quality. These tests assess the steel's mechanical properties, including strength, ductility, toughness, and hardness. Tensile tests are frequently conducted to determine the maximum load the steel billet can bear before breaking or deforming. Impact tests are also performed to evaluate the steel's ability to withstand sudden shocks or impacts. Additionally, non-destructive testing techniques are utilized to identify any internal defects or inconsistencies within the steel billets. These methods, such as ultrasonic testing, magnetic particle inspection, and radiographic testing, aid in ensuring that the steel is devoid of any hidden defects that could compromise its quality or structural integrity. Overall, the quality of steel billets is determined through a comprehensive evaluation involving chemical analysis, physical tests, mechanical tests, and non-destructive testing. These methods guarantee that the steel meets the necessary standards and specifications, providing assurance of its reliability and suitability for various applications.
- Q: How do steel billets contribute to the water treatment industry?
- Steel billets are used in the water treatment industry to manufacture various components such as pipes, valves, and fittings. These components are vital for the construction and maintenance of water treatment infrastructure. Steel billets provide the necessary strength, durability, and corrosion resistance needed to withstand harsh conditions and chemicals involved in water treatment processes. Thus, steel billets play a crucial role in ensuring the efficiency and longevity of water treatment systems.
- Q: How are steel billets used in the production of transmission components?
- In the production of transmission components, steel billets are indispensable raw materials. These semi-finished products are typically obtained through the casting process and have a rectangular or square shape with a larger cross-sectional area compared to the final product. To shape the steel billets into the desired forms, a series of processes such as forging, rolling, or extrusion are employed. Each of these processes aims to transform the steel billets into specific shapes and sizes required for transmission components like gears, shafts, bearings, and housings. Forging is a widely used method for shaping steel billets. It involves heating the billet and using mechanical force to deform it into the desired shape, thereby enhancing the strength and durability of the transmission components. Rolling, on the other hand, gradually reduces the cross-sectional area of the steel billets by passing them through a series of rollers. This process helps achieve the desired shape and dimensions of the components. In certain cases, extrusion is employed to produce complex shapes. This process involves forcing the steel billets through a die to obtain the desired form, allowing for the production of intricate transmission components like splined shafts or valves. After shaping the steel billets into the required forms, further machining processes such as cutting, drilling, and grinding are carried out to achieve the final specifications. These components are then heat-treated and coated to enhance their strength, durability, and resistance to corrosion. In summary, steel billets play a crucial role in the production of transmission components as they provide a versatile and reliable raw material that can be shaped into various forms. They ensure that the transmission components possess the necessary strength, durability, and precision required for efficient and reliable operation in vehicles and machinery.
- Q: What are the different surface treatments applied to alloy steel billets?
- There are several different surface treatments that can be applied to alloy steel billets to enhance their properties and improve their performance. One common surface treatment is shot blasting, which involves bombarding the surface of the billets with small metal or ceramic particles at high velocity. This process helps to remove any impurities or contaminants on the surface, creating a clean and uniform surface finish. Shot blasting also promotes adhesion of subsequent coatings or treatments that may be applied to the billets. Another surface treatment is pickling, which involves immersing the billets in an acid solution to remove oxides and scale from the surface. This process helps to improve the surface quality and removes any surface defects, preparing the billets for further processing or treatments. A popular surface treatment for alloy steel billets is heat treatment, which involves subjecting the billets to controlled heating and cooling processes to alter their microstructure and improve their mechanical properties. Heat treatment can be used to increase the hardness, strength, and toughness of the billets, making them more suitable for specific applications. Additionally, alloy steel billets can be coated with various protective coatings to enhance their corrosion resistance and improve their durability. Common coating techniques include hot-dip galvanizing, electroplating, and painting. These coatings provide a barrier between the alloy steel surface and the environment, preventing corrosion and extending the lifespan of the billets. In summary, the different surface treatments applied to alloy steel billets include shot blasting, pickling, heat treatment, and protective coatings. These treatments help to improve the surface quality, enhance mechanical properties, and protect the billets from corrosion, ultimately ensuring optimal performance in various applications.
- Q: What are the main factors affecting the hardenability of steel billets?
- The hardenability of steel billets, which refers to their ability to be hardened through heat treatment, is influenced by several key factors. These factors include the chemical composition of the steel, the rate at which it is cooled during quenching, and the size of its grains. First and foremost, the chemical composition of the steel plays a vital role in determining its hardenability. Elements like carbon, manganese, and alloying elements such as chromium, molybdenum, and nickel can have a significant impact on the steel's ability to be hardened. Higher carbon content and the presence of certain alloying elements increase the hardenability by forming carbides that aid in the formation of martensite, the hard and brittle phase responsible for the steel's hardness. The rate at which the steel is cooled during quenching is another crucial factor affecting its hardenability. Quenching involves rapidly cooling the heated steel billet, typically using a liquid medium like water or oil. The speed of cooling determines the transformation of the steel's microstructure. Faster cooling rates result in higher hardenability as they promote the formation of martensite. Conversely, slower cooling rates can lead to the formation of softer phases like ferrite or pearlite. The size of the steel's grains also impacts its hardenability. Smaller grain sizes provide more sites for the formation of martensite, resulting in improved hardenability. Grain refinement can be achieved through processes like alloying, heat treatment, and controlled cooling. Additionally, the presence of non-metallic inclusions, which act as areas of stress concentration, can also affect hardenability by promoting crack initiation and propagation during quenching. In conclusion, the main factors that influence the hardenability of steel billets are the chemical composition, cooling rate during quenching, and grain size. Understanding these factors and their interactions is crucial for achieving the desired hardness and mechanical properties in steel billets during heat treatment processes.
- Q: How do steel billets compare to other types of raw materials in manufacturing?
- Steel billets are widely recognized as one of the most versatile and commonly used raw materials in manufacturing industries. When compared to other types of raw materials, steel billets offer several advantages that make them highly desirable. Firstly, steel billets have exceptional strength and durability. This characteristic makes them suitable for a wide range of applications, including construction, automotive, and machinery manufacturing. Steel billets are known for their high tensile strength, which ensures the structural integrity of the final product. Secondly, steel billets have excellent heat resistance properties. This makes them ideal for applications that involve exposure to extreme temperatures, such as in the aerospace and energy sectors. Steel billets can withstand high temperatures without compromising their mechanical properties, ensuring the longevity and reliability of the manufactured products. Additionally, steel billets are highly malleable and can be easily shaped into various forms through processes like rolling, forging, or extrusion. This versatility allows manufacturers to create complex and intricate parts, components, and structures, meeting the diverse needs of different industries. Moreover, steel billets are readily available in large quantities, making them a cost-effective choice for manufacturing. The abundance of steel billets in the market ensures a stable supply chain and helps manufacturers avoid potential disruptions caused by material shortages. Lastly, steel billets are known for their recyclability, making them an environmentally friendly choice. Steel is one of the most recycled materials globally, and the use of steel billets in manufacturing contributes to reducing the environmental impact of waste disposal and conserving natural resources. In summary, steel billets outshine other types of raw materials in manufacturing due to their exceptional strength, heat resistance, malleability, cost-effectiveness, and recyclability. These qualities make steel billets a preferred choice for a wide range of industries, offering reliability, versatility, and sustainability in the manufacturing process.
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Continue Casting Steel Billet by Blast Furnace
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 25 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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