Continue Casting Steel Billet by Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 25 m.t.
- Supply Capability:
- 10000 m.t./month
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OKorder Financial Service
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Continue Casting Steel Billet by Blast Furnace
1.Structure of Continue Casting Steel Billet by Blast Furnace
Continue casting steel billet by blast furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Continue Casting Steel Billet by Blast Furnace.
Continue Casting Steel Billet by Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
3. Continue Casting Steel Billet by Blast Furnace Images
4. Continue Casting Steel Billet by Blast Furnace Specification
Continue Casting Steel Billet by Blast Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Continue Casting Steel Billet by Blast Furnace
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How is the packaging and delivery?
Exporting Package with the steel material cover and the delivery term is based on the project.
- Q: How do steel billets contribute to the manufacturing of machinery and equipment?
- Steel billets play a crucial role in the manufacturing of machinery and equipment. These billets, which are essentially semi-finished steel products, are used as raw materials in various manufacturing processes. One of the primary ways steel billets contribute to the manufacturing of machinery and equipment is through the production of steel bars and rods. Steel billets are heated and then rolled or forged into these shapes, which are essential components in the construction of machinery and equipment. Steel bars and rods provide strength, durability, and stability to the structures of machines. Furthermore, steel billets are also used in the production of other steel components like gears, crankshafts, and axles. These components are vital for the proper functioning of machinery and equipment and require the high strength and toughness provided by steel billets. By using steel billets, manufacturers can ensure that their machinery and equipment can withstand heavy loads, vibrations, and other demanding conditions. In addition, steel billets are often used to produce steel pipes and tubes, which are widely used in various industries. These pipes and tubes are essential for the transportation of fluids, gases, and other materials within machinery and equipment. By using steel billets, manufacturers can produce pipes and tubes that are not only strong and durable but also resistant to corrosion and wear. Moreover, steel billets contribute to the manufacturing of machinery and equipment by enabling the production of precision-engineered components. These billets can be machined, drilled, and shaped to meet the specific requirements of different machinery and equipment. This flexibility allows manufacturers to create intricate and complex components that are essential for the efficient operation of machines. Overall, steel billets are an integral part of the manufacturing process for machinery and equipment. They provide the necessary strength, durability, and versatility required to produce components that can withstand the demanding conditions of industrial applications. Without steel billets, the manufacturing industry would struggle to produce machinery and equipment that are reliable, efficient, and long-lasting.
- Q: What are the specifications for steel billets used in the defense industry?
- The defense industry utilizes different specifications for steel billets depending on the specific application and requirements. However, there are certain common specifications that are generally followed. First and foremost, high strength and durability are necessary for steel billets used in the defense industry to withstand extreme conditions and potential impacts. They typically need to possess a high tensile strength, usually above 500 MPa, and exceptional toughness to resist fracture or deformation. Moreover, good corrosion resistance properties are essential for steel billets used in the defense industry. This is crucial to ensure the longevity and reliability of defense equipment and structures, particularly when exposed to harsh environments or corrosive elements. Regarding dimensional specifications, precise dimensions and tolerances are typically required for steel billets used in the defense industry. This ensures compatibility and proper fitment during the manufacturing process and assembly of defense equipment. Additionally, strict quality control measures are implemented for steel billets used in the defense industry. They must comply with various industry standards and certifications, such as MIL-SPEC (Military Specifications), to guarantee the highest level of quality, performance, and safety. Finally, depending on the specific application, additional specifications such as heat treatment requirements, chemical composition, and non-destructive testing may also be specified for steel billets used in the defense industry. It is important to note that the exact specifications for steel billets used in the defense industry may vary based on the specific requirements of each defense project. Therefore, it is essential to consult the relevant defense industry standards and guidelines for accurate and up-to-date specifications.
- Q: How are steel billets used in the production of structural steel?
- Steel billets are a crucial component in the production of structural steel. These billets, which are essentially semi-finished steel products, serve as the starting point for the manufacturing process. The first step in making structural steel involves melting scrap steel in a furnace at extremely high temperatures. Once the steel has reached its liquid state, it is poured into molds to form billets. These molds are designed to shape the steel into a solid, rectangular shape with a consistent cross-section. Once the billets have solidified, they are then transferred to a rolling mill. Here, the billets are reheated to a specific temperature and passed through a series of rollers, which gradually reduce the billet's size and shape. This process is known as hot rolling and is essential for refining the steel's mechanical properties. The hot-rolled billets are then further processed through a variety of techniques such as forging, extrusion, or casting to create specific shapes and sizes required for structural applications. These techniques allow the billets to be transformed into beams, columns, plates, or other structural components. After the desired shape is achieved, the structural steel undergoes various treatments to enhance its strength, durability, and resistance to corrosion. This may include heat treatment, surface coating, or additional alloying elements. Finally, the finished structural steel products are used in a wide range of applications, including the construction of buildings, bridges, and infrastructure projects. The consistent size and shape of the steel billets ensure that the resulting structural steel components have the necessary strength, stability, and structural integrity to withstand the loads and stresses they will encounter in their designated roles. In summary, steel billets play a crucial role in the production of structural steel. They serve as the starting material, which is transformed through various processes into the desired shapes and sizes required for construction projects. The quality and consistency of the billets are essential in ensuring the strength and durability of the final structural steel products.
- Q: How are steel billets used in the production of railway components?
- Steel billets are an integral part of the production process for railway components. These billets, which are essentially semi-finished steel products, are used as the raw material for manufacturing various railway components such as rails, wheels, axles, and other structural parts. To produce railway components, the steel billets are first heated to a specific temperature to make them more malleable. This heating process is crucial as it allows the steel to be easily shaped and formed into the desired component. Once the billets have reached the required temperature, they are then transferred to the next stage of the production process. Here, they are subjected to various processes such as rolling, forging, and machining to transform them into the final shape and size required for the specific railway component. For instance, in the production of railway rails, the heated steel billets are passed through a series of rolling mills where they are gradually shaped and elongated into the desired rail profile. Similarly, for the production of wheels and axles, the billets are forged and machined to achieve the required dimensions and surface finish. The use of steel billets in the production of railway components ensures that the final products are strong, durable, and capable of withstanding the heavy loads and stresses associated with railway operations. The quality and characteristics of the steel billets play a vital role in determining the performance and longevity of the railway components. Overall, steel billets are crucial in the production of railway components as they provide the raw material that is shaped, formed, and processed to create the final products that are essential for the safe and efficient functioning of the railway system.
- Q: How are steel billets cast into shape?
- The process of continuous casting is used to shape steel billets. In this process, molten steel is poured into a copper mold that is cooled by water. The mold is in the shape of a billet, and as the steel is poured, it starts to solidify along the mold's walls. To ensure complete solidification, a water spray is employed at the bottom of the mold, rapidly cooling the steel. As the steel solidifies, it is continuously pulled out of the mold either by a set of rollers or a chain conveyor. Once the billet has solidified entirely, it is cut into desired lengths using a high-speed torch or saw. These cut billets are then transported to the next stage of the steel manufacturing process, such as rolling or forging, where they are further shaped into the final product. Continuous casting enables the production of steel billets with consistent cross-sectional shapes and sizes. This efficient process generates high-quality steel products while minimizing waste.
- Q: What are the cost implications of using steel billets in manufacturing?
- The cost implications of using steel billets in manufacturing can vary depending on several factors. Firstly, the price of steel billets themselves can fluctuate due to market conditions and supply and demand. Additionally, the cost of transportation and logistics to acquire and transport the billets to the manufacturing facility can impact overall expenses. Moreover, the processing and fabrication techniques required to convert the billets into finished products may incur additional costs, such as labor, energy, and equipment expenses. Furthermore, the quality and characteristics of the steel billets, including their composition, size, and surface finish, can also influence costs. Ultimately, careful consideration of these factors is necessary to assess the cost implications accurately.
- Q: What is the role of steel billets in the manufacturing of wind turbines?
- Steel billets play a crucial role in the manufacturing of wind turbines. These billets are semi-finished steel products that are typically in the form of a rectangular or square shape. They are used as raw material in the production of various components of wind turbines. One of the primary uses of steel billets in wind turbine manufacturing is for the construction of the tower. Wind turbine towers require exceptional strength and stability to support the weight of the entire structure and withstand the forces of wind. The high strength-to-weight ratio of steel makes it an ideal material for constructing these towers. Steel billets are first cut and shaped into cylindrical sections, which are then welded together to form the tower structure. This ensures that the tower is sturdy and can withstand the harsh environmental conditions that wind turbines are exposed to. Additionally, steel billets are also used in the production of other components such as the rotor hub and the nacelle. The rotor hub connects the blades to the main shaft, while the nacelle houses the gearbox and generator. These components require a high level of durability and reliability to ensure optimal performance of the wind turbine. Steel billets are carefully molded and machined into the desired shapes to create these components, providing the necessary strength and structural integrity. Furthermore, steel billets are also utilized in the manufacturing of various smaller parts, such as brackets, bolts, and fasteners, which are essential for assembling and securing the different components of the wind turbine. In summary, steel billets serve as the backbone for the manufacturing of wind turbines. They are transformed into robust structures and components that form the essential parts of these renewable energy systems. Their strength, durability, and versatility make them a vital material in the production of wind turbines, ensuring their reliable operation and contribution to sustainable energy generation.
- Q: How are steel billets stored to prevent corrosion?
- Steel billets are typically stored in covered warehouses or under protective tarps to shield them from moisture and exposure to air. Additionally, a corrosion inhibitor such as a rust-preventive coating or oil may be applied to the surface of the billets to create a barrier against oxidation.
- Q: How do steel billets contribute to the manufacturing of packaging materials?
- Steel billets are used in the manufacturing of packaging materials as they provide the necessary strength and durability required to create sturdy and long-lasting packaging products. The steel billets are melted and formed into various shapes and sizes, which are then used to create packaging containers, cans, and other materials. These packaging materials are essential for safely storing and transporting goods, protecting them from external elements and ensuring their integrity throughout the supply chain.
- Q: How are steel billets used in the production of automotive parts?
- The utilization of steel billets is crucial in the manufacturing of automotive parts. These billets, which are produced through a casting method, serve as semi-finished steel products. Typically, they take on a rectangular or square form. Within the automotive industry, steel billets are predominantly employed as raw materials for forging and rolling procedures. They act as the initial stage in the production of various automotive components, including engine parts, transmission gears, crankshafts, connecting rods, and axle shafts. One of the primary uses of steel billets in the manufacturing of automotive parts is through forging. This process entails the molding of the billets into desired shapes through the application of heat and pressure. By doing so, the strength and durability of the automotive parts are significantly enhanced. Forged components are renowned for their superior mechanical properties, such as high strength, impact resistance, and resilience against fatigue failures. Examples of commonly forged automotive parts include crankshafts, connecting rods, and suspension components. Another method by which steel billets are employed in the production of automotive parts is through the rolling process. Rolling involves the passage of the billets through a series of rollers to decrease their thickness and shape them into sheets or strips. These sheets or strips can then undergo further processing to create various components. Rolled steel is extensively used in the manufacturing of automotive body panels, chassis frames, and structural parts. Rolled components offer exceptional formability, which is vital in producing intricate shapes and achieving precision in automotive parts. To summarize, steel billets hold great significance in the manufacturing of automotive parts. They serve as the starting point for forging and rolling processes, which are instrumental in the production of a wide array of components. By utilizing steel billets, automotive manufacturers can create parts with exceptional strength, durability, and precision, thereby ensuring the overall quality and performance of the vehicles they produce.
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Continue Casting Steel Billet by Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 25 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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