Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace
- Ref Price:
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- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
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Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace
1.Structure of Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace
Continue Casting Steel Billet Manufactured By Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace.
Continue Casting Steel Billet Manufactured By Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace Images
4. Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace Specification
Continue Casting Steel Billet Manufactured By Blasting Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?
Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption
- Q:How is the quality of steel billets determined?
- The quality of steel billets is determined through a combination of physical and chemical tests. These tests are performed to ensure that the steel meets the required standards and specifications for its intended use. One of the primary methods to determine the quality of steel billets is through chemical analysis. This involves testing the composition of the steel to ensure it meets the desired levels of different elements such as carbon, manganese, silicon, and others. The chemical composition plays a crucial role in determining the strength, hardness, and other mechanical properties of the steel. In addition to the chemical analysis, various physical tests are conducted to assess the quality of steel billets. These tests include measuring the dimensions, weight, and straightness of the billets to ensure they meet the specified tolerances. Surface inspection is also performed to detect any defects, such as cracks, seams, or surface irregularities that could affect the performance of the steel. Mechanical tests are another crucial aspect of determining the quality of steel billets. These tests evaluate the mechanical properties of the steel, including its strength, ductility, toughness, and hardness. Tensile tests are commonly conducted to measure the maximum load a steel billet can withstand before breaking or deforming. Impact tests are also performed to assess the steel's ability to resist sudden shocks or impacts. Furthermore, non-destructive testing techniques are used to detect any internal defects or inconsistencies in the steel billets. These methods include ultrasonic testing, magnetic particle inspection, and radiographic testing. These tests help ensure that the steel is free from any hidden defects that could compromise its quality or structural integrity. Overall, the quality of steel billets is determined through a comprehensive evaluation that includes chemical analysis, physical tests, mechanical tests, and non-destructive testing. These methods ensure that the steel meets the required standards and specifications, providing assurance of its reliability and suitability for various applications.
- Q:How are steel billets used in the manufacturing of pipes?
- Steel billets are the initial raw material used in the manufacturing of pipes. They are heated and then passed through a series of rollers to form a cylindrical shape. These billets are then elongated and shaped into seamless pipes or welded together to create welded pipes. The high strength and durability of steel billets make them ideal for pipe production, ensuring the pipes can withstand high-pressure environments and various applications such as oil and gas transportation, plumbing, construction, and more.
- Q:What is the standard size of a steel billet?
- The standard size of a steel billet can vary depending on the specific requirements and industry standards. However, in general, steel billets are typically rectangular in shape and have dimensions ranging from 100mm x 100mm to 200mm x 200mm. The length of a steel billet can also vary but is commonly around 6 meters. It is important to note that these dimensions are not fixed and can be customized based on the intended use and manufacturing process.
- Q:Does anyone know how much it costs to refine a ton of steel? What are the expenses involved?
- Electricity, water, wages, raw materials, raw materials loss, charges, oxygen, according to their own circumstances, as well as freight and other expenses,
- Q:How do steel billets contribute to the manufacturing of water and wastewater treatment equipment?
- Steel billets play a crucial role in the manufacturing of water and wastewater treatment equipment. These billets are essentially semi-finished steel products that are used as raw materials for various industrial applications. When it comes to the water and wastewater treatment industry, steel billets are utilized in the production of key components such as tanks, pipes, valves, and pumps. One of the primary reasons steel billets are favored in this industry is due to their excellent strength and durability. Water and wastewater treatment equipment are subjected to harsh operating conditions, including exposure to corrosive chemicals, high pressure, and extreme temperatures. Steel billets, made from high-quality materials such as carbon steel or stainless steel, offer the necessary strength and resistance to withstand these demanding environments. Furthermore, steel billets can be easily fabricated and formed into different shapes and sizes, making them highly versatile for manufacturing water and wastewater treatment equipment. These billets can be forged, rolled, or extruded to create components with precise specifications, ensuring a perfect fit and optimal functionality. The corrosion resistance of stainless steel billets is particularly valuable in water and wastewater treatment equipment. These billets are highly resistant to rust and corrosion, preventing contamination of the water supply and ensuring the longevity of the equipment. Stainless steel billets are also hygienic, making them suitable for applications where maintaining water quality and cleanliness is of utmost importance. Additionally, steel billets offer cost-effectiveness in the manufacturing process. The abundance of steel as a material and its recyclability make it a cost-efficient choice for producing water and wastewater treatment equipment. The long lifespan of steel components also reduces the need for frequent replacements, resulting in lower maintenance and operational costs. In summary, steel billets are essential in the manufacturing of water and wastewater treatment equipment due to their strength, durability, versatility, corrosion resistance, and cost-effectiveness. These billets provide the necessary raw materials to create robust and reliable components that can withstand the challenging conditions of the water treatment industry.
- Q:How is a steel billet made?
- Continuous casting is a common method used to produce steel billets. This process includes several steps that involve the gathering and processing of raw materials, the transformation of these materials into molten pig iron, and the refining of the molten pig iron in either a basic oxygen furnace or an electric arc furnace. In these refining furnaces, impurities are eliminated and alloying elements may be added to achieve specific properties. Once the molten steel is chemically balanced and refined, it is ready for casting. To do this, the steel is poured into a water-cooled copper mold known as a continuous caster. As it flows into the mold, the steel solidifies and takes the shape of a long rectangular or square billet. During the casting process, water is circulated through the mold to cool the steel quickly and aid in solidification. This controlled cooling ensures that the billet has a consistent structure and the desired mechanical properties. After solidification, the billet is cut into predetermined lengths using a torch or a shear. These billets can vary in size and weight depending on their intended use. Once cut, the billets can undergo further processing through rolling, forging, or other shaping methods to create various steel products such as bars, rods, tubes, or structural shapes. In summary, the production of a steel billet involves the transformation of raw materials into molten steel, the refining of the molten steel, and the casting of it into a solid shape using continuous casting. These billets then serve as the starting point for the production of a wide range of steel products used in various industries.
- Q:How do steel billets contribute to the manufacturing of telecommunications equipment?
- Steel billets are an essential raw material in the manufacturing of telecommunications equipment. They are used to form various components such as frames, housings, brackets, and mounting structures. The strength, durability, and versatility of steel make it an ideal choice for these applications, providing the necessary support and protection for sensitive electronic components. Additionally, steel billets can be easily machined, welded, and coated, allowing for precise customization and finishing required in telecommunications equipment.
- Q:How are steel billets used in the manufacturing of bars?
- Steel billets are an essential component in the manufacturing of bars. They serve as the starting point for the production process. Billets are typically a semi-finished product that is obtained through the continuous casting of molten steel into a solid form. These billets are then further processed to create different types of bars. Once the steel billets are obtained, they are heated to high temperatures to make them more malleable. This heating process, known as hot rolling, helps to reduce the size and shape of the billets to the desired dimensions. The billets are then fed through a series of rolling mills, which apply pressure to the material, gradually shaping it into bars. During the rolling process, the billets undergo a significant reduction in thickness and length, resulting in a longer and narrower shape. The rolling mills have a set of grooves that impart the desired shape and dimensions to the billets. As the steel passes through these grooves, it undergoes plastic deformation, causing the material to elongate and take on the shape of the bars being produced. Once the desired shape and dimensions are achieved, the bars are cut to the required lengths and cooled. This cooling process, known as quenching, helps to improve the mechanical properties of the bars, making them stronger and more durable. Furthermore, the bars may undergo additional processes such as straightening, surface treatment, or heat treatment to further enhance their properties. The bars produced from steel billets find applications in various industries, including construction, automotive, manufacturing, and infrastructure. They are used in the construction of buildings, bridges, and roads as structural components. In the automotive industry, bars are used for making axles, shafts, and various other components. Additionally, bars are utilized in the manufacturing of machinery, equipment, and tools. In conclusion, steel billets play a crucial role in the manufacturing of bars. They are transformed through the hot rolling process into the desired shape and dimensions, resulting in the production of high-quality bars that are widely used across multiple industries.
- Q:What are the different quality control measures for steel billets?
- There are several quality control measures that are implemented during the production and inspection of steel billets to ensure their high quality. These measures include: 1. Chemical Composition Analysis: The chemical composition of steel billets is thoroughly analyzed to ensure it meets the required specifications. This analysis involves determining the content of various elements such as carbon, manganese, sulfur, phosphorus, and others. Any deviations from the specified composition can affect the mechanical properties of the billets. 2. Dimensional Inspection: Steel billets undergo dimensional inspection to verify their size, shape, and weight. This involves measuring the length, width, and thickness of the billets using precision instruments and ensuring they meet the specified tolerances. Any deviations from the required dimensions can impact the performance of the billets during subsequent processing. 3. Surface Inspection: The surface of steel billets is inspected for any defects or irregularities. This includes checking for cracks, surface discontinuities, surface roughness, and other imperfections. Surface inspection is typically conducted using visual inspection techniques or non-destructive testing methods such as magnetic particle testing or ultrasonic testing. 4. Mechanical Testing: Mechanical testing is performed to assess the mechanical properties of steel billets. This includes conducting tests such as tensile testing, hardness testing, and impact testing to determine the strength, ductility, toughness, and other mechanical characteristics of the billets. These tests ensure that the billets possess the required mechanical properties for their intended applications. 5. Metallurgical Examination: Metallurgical examination involves studying the microstructure of steel billets through microscopic analysis. This examination helps identify any defects in the metal structure, such as grain size, segregation, inclusions, or improper heat treatment. By assessing the metallurgical properties, the quality control team can ensure that the billets are free from any internal defects that might compromise their structural integrity. 6. Non-Destructive Testing (NDT): Non-destructive testing techniques, such as ultrasonic testing, magnetic particle testing, or eddy current testing, are used to detect internal defects or discontinuities that may not be visible through visual inspection. These methods allow for the detection of flaws without damaging the billets, ensuring their integrity is maintained. 7. Documentation and Traceability: Quality control measures also include maintaining proper documentation and traceability throughout the production process. This includes documenting the results of all inspections, tests, and analyses performed on the steel billets, as well as tracking their origin, processing history, and any relevant certifications. This documentation ensures transparency and enables traceability in case of any quality-related issues. By implementing these quality control measures, steel manufacturers can ensure that the produced billets meet the required specifications, possess the desired properties, and are of high quality, thereby enhancing their reliability and suitability for various applications in industries such as construction, automotive, and manufacturing.
- Q:How do steel billets contribute to the overall recyclability of a product?
- Steel billets play a crucial role in enhancing the overall recyclability of a product. These semi-finished steel products are created through a process called casting, where molten steel is poured into molds and allowed to solidify. Firstly, steel billets can be easily melted down and reprocessed multiple times without losing their structural integrity or quality. This property makes steel billets highly recyclable and allows them to be used as a raw material in the production of various steel products. When a product made from steel reaches the end of its lifecycle, it can be melted down and transformed into new steel billets for further use. Furthermore, steel billets contribute to the circular economy by reducing the demand for virgin steel production. By recycling and reusing steel, the need for extracting raw materials and using excessive energy in the production process is minimized. This helps conserve natural resources, reduce greenhouse gas emissions, and decrease the overall environmental impact associated with steel manufacturing. Additionally, steel billets enable the production of products with a higher recycled content. By incorporating recycled steel into new products, the overall recyclability of the final product is increased. This not only saves energy and resources but also reduces the amount of waste that would otherwise end up in landfills. In summary, steel billets enhance the recyclability of a product by being highly recyclable themselves, reducing the demand for virgin steel production, and increasing the overall recycled content of the final product. Their contribution to the circular economy and environmental sustainability makes them an essential component in the overall lifecycle of steel products.
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Steel Billet/Bloom Manufactured by Continue Casting Blast Furnace
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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