• Hot rolled steel billet System 1
  • Hot rolled steel billet System 2
  • Hot rolled steel billet System 3
Hot rolled steel billet

Hot rolled steel billet

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After casting billet is ingot steel products. Mainly from the manufacturing process of billet can be divided into two kinds: die casting billet, slab and the die casting process has been basically eliminated. Mainly from the shape is divided into two kinds:

Slab: cross section width and height of the ratio of the larger, mainly used for rolling plate.

Billet: equal cross section width and height, or a huge difference, mainly used for rolling steel, wire rod. ,

use

The editor


Billet was rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet.

Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish. [1]

3 material

The editor


Rectangular billet continuous casting billet and mainly general carbon steel, low carbon low silicon cold-rolled material, high quality carbon structural steel, high strength low alloy steel, special steel, etc.

The production process


Steel billet is produced by the method of through three processes:

It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet;

The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment. [1]

4 market movements

The editor


1, high domestic crude steel production

Although the domestic steel market has been weak in these days, and steel mills deficit to win more less, but it does not seem to affect the enthusiasm of steel production. According to figures from the cisa: early April, the domestic key enterprises crude steel output of 1.6973 million tons, the national forecasts crude steel output of 2.1239 million tons a day. And mid-april although ten-day monthly crude steel output has dropped, but still at a higher level. According to statistics, in the middle of April crude steel output was 1.6891 million tons a day national key enterprises, the national forecasts crude steel output of 2.1158 million tons a day. So much of the production and demand downturn in stark contrast, this also is a drag on one of the important factors of billet prices downward.

2, the billet demand has no obvious improvement

Although has entered the traditional peak season demand, steel billet actual demand situation there is no improvement, even weak parts in March, the market for manufacturer of may is more pessimistic. Currently, tangshan market view, the billet rolling operating at less than 80%, and the rolling factory procurement cautious, inventory control in the low post. Weaker terminal market, steel billet, the rose slightly, weakened purchasing immediately; And the price, demand is also no substantive improvement.

3, tangshan billet falling inventories

It is understood that in April tang shan area each big rolls billet stock began to decline, as of April 28, tangshan billet inventory around 1.25 million tons, than high roughly halved. But there is also a manufacturer said: some resources is made after converted to traders, actually is much larger than the inventory statistics, and 1.25 million tons of steel billet inventory is about 2.5 times in the same period last year.

In addition, China industry insight into network analysts believe the macroeconomic situation is weaker, the negative news is more steel and iron and steel industry the credit crisis will be adverse to the billet market outlook. But considering the steel mills had been losing money in production, make steel billet has certain defensive; And a small long vacation before five billet prices fell back quickly, it is likely to holiday makers to pull up some bedding.

Material standard

The editor


Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm

Length: 3700-10000 - mm + / - 500 - mm

Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm

Length: 9000 mm

Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm

The length tolerance: + / - 200 mm

Section diagonal tolerance: 3.5-8.0 MM

Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm

Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm

Surface tilt: no more than billet section 0.1

Bending: every 1 m length is not more than 10 mm.


Q:What are the different types of surface defect detection methods for steel billets?
There are several types of surface defect detection methods for steel billets, including visual inspection, magnetic particle inspection, ultrasonic testing, eddy current testing, and dye penetrant testing. Each method has its own advantages and limitations, and is used depending on the specific requirements and characteristics of the billets being inspected.
Q:How are steel billets used in the manufacturing of defense equipment?
Steel billets are an essential component in the manufacturing of defense equipment due to their strength, durability, and versatility. Defense equipment, such as armored vehicles, tanks, and artillery, requires materials that can withstand extreme conditions and provide optimal protection. Steel billets, which are semi-finished steel products with a square or rectangular cross-section, serve as the raw material for various defense equipment components. These billets are typically melted and cast into specific shapes that meet the precise requirements of each equipment part. Once cast, steel billets are forged, heat-treated, and machined to create different defense equipment components like armor plates, gun barrels, missile casings, and vehicle frames. The high strength and impact resistance of steel billets make them suitable for these applications, ensuring the equipment can withstand ballistic impacts, blast forces, and other hostile conditions encountered in combat situations. Furthermore, steel billets can be easily welded, allowing for the assembly of complex structures and the integration of various components. This flexibility enables the creation of customized defense equipment designed to fulfill specific military needs. In addition to their mechanical properties, steel billets are also corrosion-resistant, which is crucial for defense equipment that may be exposed to harsh environmental conditions, including saltwater or extreme temperatures. This corrosion resistance ensures the longevity and reliability of the equipment, reducing maintenance requirements and costs. Overall, steel billets play a vital role in the manufacturing of defense equipment by providing the necessary strength, durability, and flexibility required for the equipment to perform effectively in combat situations. Their use ensures that defense forces have access to reliable and robust equipment that enhances their operational capabilities and protects the lives of military personnel.
Q:How are steel billets coated or painted?
Steel billets can be coated or painted through several methods. One common technique is hot-dip galvanizing, where the billets are immersed in a bath of molten zinc. This process forms a protective zinc coating on the surface of the steel, preventing corrosion. Another method is electroplating, which involves the deposition of a thin layer of metal, such as zinc or nickel, onto the billets using an electric current. Additionally, steel billets can be painted using various coating systems, such as powder coating or liquid paint, to provide a decorative finish or additional protection against rust and environmental factors.
Q:Reasons and treatment methods of billet stripping in continuous casting
even two cold regions can be uniformly cooled, due to uneven thickness of shell, caused by the inconsistent temperature, the shell shrinkage is still uneven, and also there will be the development of. Therefore, the selection of unqualified mold is the main reason causing the removal. Secondly, the cooling effect of the two cooling zone can not be ignored.
Q:What are the different types of cutting processes used for shaping steel billets?
There are several different types of cutting processes used for shaping steel billets. These processes include: 1. Bandsaw cutting: Bandsaw cutting is a widely used method for cutting steel billets. It involves using a continuous band of toothed metal blade to cut through the billet. Bandsaws are known for their ability to cut through thick sections of steel quickly and accurately. 2. Abrasive cutting: Abrasive cutting involves using an abrasive wheel or disc to cut through the steel billet. This method is commonly used for cutting smaller billets or for cutting shapes and contours into the billet. Abrasive cutting is known for its versatility and ability to produce smooth and precise cuts. 3. Plasma cutting: Plasma cutting is a thermal cutting process that uses a high-velocity jet of ionized gas to melt and remove the steel from the billet. This method is often used for cutting thick sections of steel or for cutting intricate shapes. Plasma cutting is known for its speed and ability to produce clean cuts. 4. Waterjet cutting: Waterjet cutting is a process that uses a high-pressure jet of water to cut through the steel billet. In some cases, abrasive particles may be added to the water to enhance the cutting ability. Waterjet cutting is known for its ability to cut through thick sections of steel without creating heat-affected zones or distortion. 5. Laser cutting: Laser cutting involves using a high-powered laser beam to melt and vaporize the steel billet. The laser beam is guided by computer controls to cut the desired shape. Laser cutting is known for its precision and ability to cut intricate shapes with minimal distortion. These are just a few examples of the different types of cutting processes used for shaping steel billets. Each process has its own advantages and is chosen based on factors such as the size of the billet, the desired shape, and the required accuracy.
Q:How are steel billets used in the production of tooling?
Steel billets are used in the production of tooling as the starting material for shaping and forming various types of tools. These billets are heated, forged, and machined to create the desired shape and size of the tool. The high strength and durability of steel make it an ideal material for tooling applications, ensuring that the tools can withstand the rigorous demands of their intended use.
Q:Are steel billets used in the production of household goods?
No, steel billets are not typically used in the production of household goods. Steel billets are semi-finished products that are used as raw material for various industries, such as construction, automotive, and manufacturing. They are usually hot-rolled into different shapes, such as bars, rods, or sheets, which are then further processed to create the desired household goods. For household goods, manufacturers often use specific types of steel, such as stainless steel or carbon steel, that have been processed and shaped according to the particular product requirements.
Q:How do steel billets contribute to the overall strength of a finished product?
The strength of the finished product heavily relies on the quality of the steel billets used. Steel billets form an essential part of the manufacturing process for various steel products and have a vital role in determining the final product's strength. To start with, steel billets are produced by continuously casting molten steel into solid blocks or forms. This casting method guarantees that the steel billets possess a consistent and uniform structure, which is crucial for maintaining the overall strength of the end product. The uniformity of the billets enables an even distribution of stress and load-bearing capacity throughout the final product. Furthermore, steel billets are typically made from high-quality steel alloys specifically selected for their superior strength properties. These alloys contain elements like carbon, manganese, and other alloying elements that enhance the overall strength and hardness of the steel. The utilization of high-quality steel billets enables manufacturers to create finished products with excellent tensile and yield strength, making them highly resistant to deformation, bending, and breaking. In addition, steel billets undergo various heat treatment processes such as quenching and tempering, which further enhance their strength. Quenching involves rapid cooling of the billets to increase their hardness, while tempering reduces brittleness and improves toughness. These heat treatment processes result in steel billets with improved mechanical properties, including higher yield strength and enhanced resistance to fatigue and impact. Moreover, the size and shape of steel billets also contribute to the overall strength of the finished product. The dimensions of the billets determine the final dimensions of the product, and larger billet sizes allow for a more significant and stronger end product. Similarly, optimizing the shape of the billets improves the load-bearing capacity and structural integrity of the finished product. To conclude, steel billets are crucial for the overall strength of the finished product. Through their uniform structure, high-quality alloys, heat treatment processes, and optimized size and shape, steel billets provide the necessary foundation for the production of robust and long-lasting steel products. Selecting the appropriate steel billets and ensuring their quality throughout the manufacturing process are essential steps in creating a finished product with exceptional strength and performance.
Q:What are the different types of machining processes used for shaping steel billets?
Shaping steel billets can be achieved through various machining processes. Below are some of the most commonly employed methods: 1. Turning: By rotating the billet against a cutting tool, material is removed from the outer surface. This technique is frequently utilized to produce cylindrical shapes or eliminate excess material from the billet. 2. Milling: Material is removed from the billet's surface using a rotating cutting tool. This process is suitable for creating flat surfaces, slots, or intricate shapes. 3. Drilling: Holes are created in the billet by employing a rotating cutting tool. This can be accomplished manually or with the aid of a drilling machine. 4. Grinding: An abrasive wheel or belt is employed in grinding to eliminate material from the billet's surface. It is commonly used to achieve a smooth and precise finish. 5. Broaching: Broaching involves the use of a toothed cutting tool called a broach to remove material from the billet. This method is often employed to create internal or external splines, keyways, or other specialized shapes. 6. Sawing: Sawing is a cutting technique that utilizes a saw blade to divide the billet into smaller sections or remove excess material. This can be done manually or with the assistance of a sawing machine. These examples illustrate just a few of the machining processes utilized in shaping steel billets. Each process offers unique advantages and is selected based on the specific requirements of the final product.
Q:How are steel billets used in the production of reinforcement bars?
Steel billets are a crucial component in the production of reinforcement bars, also known as rebar. These billets, which are essentially semi-finished steel products in a rectangular or square shape, serve as the starting point for the manufacturing process. To produce reinforcement bars, steel billets are first heated in a furnace to a temperature above their recrystallization point. This process is known as hot rolling. The heated billets are then passed through a series of rollers, which gradually reduce their cross-sectional area and elongate the material. As a result, the billets are transformed into long, slender bars with the desired dimensions and mechanical properties. During the hot rolling process, the steel billets undergo significant plastic deformation. This deformation causes the grains within the material to realign and form a more uniform and compact structure. This refined microstructure enhances the strength and durability of the reinforcement bars, making them suitable for use in construction projects where high tensile strength is required, such as in reinforced concrete structures. The size and shape of the steel billets used in the production of reinforcement bars vary depending on the specific requirements of the end product. It is important to note that the quality of the billets is a critical factor in determining the quality of the final rebar. Therefore, manufacturers must carefully select and inspect the billets to ensure they meet the necessary specifications and standards. In summary, steel billets are essential in the production of reinforcement bars as they are transformed through the hot rolling process into the desired shape and dimensions. The resulting rebar possesses improved strength and durability, making it suitable for reinforcing concrete structures and ensuring their structural integrity.

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