• Continue Casting Steel Billet by Blasting Furnace System 1
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Continue Casting Steel Billet by Blasting Furnace

Continue Casting Steel Billet by Blasting Furnace

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1000 m.t.
Supply Capability:
100000 m.t./month

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 Continue Casting Steel Billet by Blasting Furnace

 

1.Structure of  Continue Casting Steel Billet by Blasting Furnace

 

Continue Casting Steel Billet by Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Continue Casting Steel Billet by Blasting Furnace.

Continue Casting Steel Billet by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Continue Casting Steel Billet by Blasting Furnace Images

 

 

Continue Casting Steel Billet by Blasting Furnace

Continue Casting Steel Billet by Blasting Furnace

 

 

 

 

4.  Continue Casting Steel Billet by Blasting Furnace Specification

 Continue Casting Steel Billet by Blasting Furnace  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Continue Casting Steel Billet by Blasting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

③Could I know the process of the producing?

Sure.Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.

Q:How do steel billets compare to other metal billets?
Steel billets are frequently regarded as superior to other metal billets because of their distinctive properties and characteristics. One of the primary advantages of steel billets is their exceptional strength and durability. With a high tensile strength, steel is resistant to deformation and can withstand heavy loads and stresses. Furthermore, steel billets exhibit excellent thermal conductivity, enabling efficient heat transfer. This characteristic proves particularly advantageous in industries like construction and automotive, where effective heat dissipation is vital for optimal performance and longevity of the final product. Steel billets also boast a high melting point, enabling them to endure extreme temperatures without compromising their structural integrity. This makes them suitable for applications involving exposure to high heat, such as in furnaces or engines. Moreover, steel billets possess the ability to be easily formed and shaped into various sizes and dimensions, rendering them highly versatile for a wide array of applications. They can be rolled, forged, or extruded, allowing manufacturers to create diverse products tailored to specific requirements. Furthermore, steel billets possess excellent corrosion resistance, particularly when combined with protective coatings or treatments. This makes them ideal for outdoor applications or environments where they may come into contact with moisture or chemical substances. In terms of cost-effectiveness, steel billets are often more economical compared to other metal billets like aluminum or titanium. This is due to the abundant availability of iron ore, the primary component of steel, and the efficiency of steel production processes. In conclusion, steel billets possess a unique combination of strength, durability, thermal conductivity, versatility, and cost-effectiveness that distinguishes them from other metal billets. These qualities make steel billets highly sought after in a broad range of industries, including construction, automotive, manufacturing, and infrastructure development.
Q:How are steel billets used in the manufacturing of electrical transmission equipment?
Steel billets serve as a key raw material in the manufacturing of electrical transmission equipment. They are solid blocks of steel that undergo further processing to create various components necessary for electrical transmission equipment. One crucial application of steel billets in this field is for the production of transmission towers. These towers are essential infrastructure that supports power lines and facilitates the secure and efficient transmission of electricity over long distances. Steel billets are utilized in the manufacturing of the structural elements of these towers, including the main vertical and horizontal members, as well as the cross arms and braces. Moreover, steel billets are also employed in the production of conductors for electrical transmission equipment. Conductors are the cables responsible for carrying electrical current between power generation stations and distribution networks. Steel billets are processed to create the wires and strands required to construct these conductors. The remarkable strength and durability of steel make it an excellent material choice for these applications, as it can withstand the high tension and load demands of electrical transmission systems. Furthermore, steel billets are utilized in the manufacturing of various other components used in electrical transmission equipment, such as pole line hardware, insulators, and connectors. These components are essential for the proper functioning and reliability of the electrical transmission system, and steel billets provide the necessary strength and stability required for their construction. To summarize, steel billets play a crucial role in the manufacturing of electrical transmission equipment. They are used to produce transmission towers, conductors, and other vital components, ensuring the safe and efficient transmission of electricity over long distances.
Q:How do steel billets contribute to the manufacturing of industrial machinery?
Steel billets play a crucial role in the manufacturing of industrial machinery. These billets are essentially semi-finished steel products that are formed into a specific shape and size. They serve as the raw material for producing various components and parts used in industrial machinery. Firstly, steel billets provide the necessary strength and durability required for industrial machinery. The high tensile strength and toughness of steel make it ideal for withstanding heavy loads, vibrations, and extreme conditions that machinery often encounters. By using steel billets, manufacturers can ensure that the machinery they produce is capable of withstanding these demanding conditions, thereby increasing its reliability and longevity. Secondly, steel billets can be easily molded and shaped into different forms, allowing for the production of complex and intricate components. Industrial machinery often requires precision-engineered parts that are tailored to specific functions and applications. Steel billets can be cast or forged into these intricate shapes, ensuring that the machinery operates with optimal efficiency and accuracy. Additionally, steel billets offer excellent machinability, meaning they can be easily cut, drilled, and shaped using various machining techniques. This makes it possible to create intricate details and tolerances required for the precise functioning of industrial machinery. The ability to machine steel billets with precision allows manufacturers to produce components that fit together seamlessly, minimizing any potential performance issues. Moreover, steel billets provide a cost-effective solution for manufacturing industrial machinery. Steel is readily available and has a relatively low cost compared to other materials. Its superior strength-to-weight ratio also allows manufacturers to design machinery that is lighter in weight without compromising its structural integrity. This not only reduces manufacturing costs but also makes the machinery more portable and easier to transport. Furthermore, steel billets offer excellent corrosion resistance, which is crucial for industrial machinery that operates in harsh environments. The protective oxide layer that forms on the surface of steel billets helps prevent rust and corrosion, ensuring that the machinery remains in optimal working condition even in challenging conditions. In conclusion, steel billets are essential in the manufacturing of industrial machinery due to their strength, durability, machinability, cost-effectiveness, and corrosion resistance. These properties enable manufacturers to produce reliable, precise, and long-lasting machinery that can withstand demanding industrial applications.
Q:What are the different sizes and shapes of steel billets?
Steel billets come in various sizes and shapes, including square, rectangular, and round. The sizes can range from small billets measuring a few inches to larger ones measuring several feet in length and width. The specific size and shape of a steel billet depend on its intended use and manufacturing requirements.
Q:How are steel billets used in the production of transmission components?
Steel billets are an essential raw material used in the production of transmission components. These billets are semi-finished products that are typically obtained through the casting process. They are usually rectangular or square in shape and have a cross-sectional area that is larger than the final product. The production of transmission components involves shaping the steel billets into the desired forms. This is done through a series of processes like forging, rolling, or extrusion. Each of these processes is aimed at transforming the steel billets into specific shapes and sizes required for transmission components such as gears, shafts, bearings, and housings. Forging is a common method used to shape the steel billets. It involves applying heat to the billet and then using mechanical force to deform it into the desired shape. This process enhances the strength and durability of the transmission components. Rolling is another method used in the production of transmission components. In this process, the steel billets are passed through a series of rollers that gradually reduce their cross-sectional area. This helps to achieve the desired shape and dimensions of the components. Extrusion is also employed in certain cases, especially for producing complex shapes. In this process, the steel billets are forced through a die to obtain the desired form. This allows for the production of intricate transmission components such as splined shafts or valves. Once the steel billets have been shaped into the required forms, they undergo further machining processes like cutting, drilling, and grinding to achieve the final specifications. These components are then heat-treated and coated to enhance their strength, durability, and resistance to corrosion. Overall, steel billets play a crucial role in the production of transmission components by providing a versatile and reliable raw material that can be shaped into various forms. They ensure the transmission components possess the necessary strength, durability, and precision required for efficient and reliable operation in vehicles and machinery.
Q:What are the main challenges in the transportation of steel billets?
The main challenges in the transportation of steel billets include ensuring proper handling and securing of the heavy and bulky loads, preventing damage or deformation during loading and unloading processes, and complying with safety regulations for transporting hazardous materials. Additionally, factors such as limited availability of specialized equipment, fluctuations in fuel prices, and coordinating logistics for long-distance shipments can pose challenges for efficient and cost-effective transportation of steel billets.
Q:How are steel billets used in the production of industrial pumps?
Steel billets are an essential component in the production of industrial pumps. These billets serve as the raw material from which the various parts of the pump are manufactured. To begin, the steel billets are first heated to a specific temperature to make them malleable and easier to work with. They are then placed in a forging machine where they are subjected to immense pressure and shaped into the desired form. This process is known as forging and allows the billets to be transformed into various pump components such as impellers, casings, and shafts. Once the components are forged, they undergo a series of machining operations to further refine their shape and dimensions. This includes milling, drilling, and grinding to achieve the required tolerances and surface finish. These operations are crucial to ensure the proper fit and functionality of the pump parts. The steel billets used in the production of industrial pumps are typically made from high-quality steel alloys that possess excellent strength, durability, and resistance to corrosion and wear. This ensures that the resulting pump components can withstand the demanding operating conditions often encountered in industrial applications. Furthermore, the use of steel billets allows for the customization of pump parts to meet specific requirements. Different pump designs and sizes can be achieved by varying the shape and dimensions of the billets. This flexibility in production enables manufacturers to cater to a wide range of pump applications across various industries. In summary, steel billets play a crucial role in the production of industrial pumps. By being forged, machined, and customized, these billets are transformed into high-quality pump components that provide superior performance and reliability in industrial settings.
Q:What is the maximum length of a steel billet?
The maximum length of a steel billet can vary depending on various factors such as the production process, equipment capabilities, and industry standards. However, in general, steel billets are commonly produced with lengths ranging from a few meters to around 12 meters.
Q:What are the different types of steel billet heat treatment processes?
There are several types of steel billet heat treatment processes that are commonly used in the industry. These processes aim to improve the mechanical properties of the steel billets, such as strength, hardness, toughness, and ductility, to meet specific application requirements. Some of the different types of steel billet heat treatment processes include: 1. Annealing: This process involves heating the steel billet to a specific temperature and then slowly cooling it to room temperature. Annealing helps to relieve internal stresses and improve the machinability and ductility of the steel. 2. Normalizing: In this process, the steel billet is heated to a temperature above its critical point and then allowed to cool in still air. Normalizing refines the grain structure of the steel, resulting in improved mechanical properties and uniformity. 3. Quenching: Quenching involves rapidly cooling the steel billet from a high temperature by immersing it in a quenching medium, such as water, oil, or polymer. This process creates a hardened structure in the steel, increasing its hardness and strength. 4. Tempering: After quenching, the steel billet is heated to a lower temperature and then cooled slowly. Tempering reduces the brittleness caused by quenching and improves the toughness, ductility, and machinability of the steel. 5. Austempering: This process involves quenching the steel billet to a temperature just above the martensite transformation range and holding it at that temperature until it transforms to bainite. Austempering results in a structure with improved strength, toughness, and wear resistance. 6. Martempering: Martempering is similar to austempering, but the steel billet is quenched into a medium at a temperature slightly above the martensite transformation range and then held until it cools to below that temperature. This process produces a structure with improved toughness and reduced distortion compared to conventional quenching. These are just a few of the many heat treatment processes used for steel billets. The choice of process depends on the desired mechanical properties and application requirements of the steel.
Q:How are steel billets used in the production of structural steel?
Steel billets are used as a starting material in the production of structural steel. They are heated and then passed through rolling mills to be shaped into various forms such as beams, columns, and bars. These billets serve as the raw material that undergoes further processes like cutting, bending, and welding to create the final structural steel components used in construction and other applications.

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