Continue Casting Steel Billets/Blooms By Blasting Furnace
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- 10000 m.t./month
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Continue Casting Steel Billets/Blooms By Blasting Furnace
1.Structure of Continue Casting Steel Billets/Blooms By Blasting Furnace
Continue Casting Steel Billet Manufactured By Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of ContiContinue Casting Steel Billets/Blooms By Blasting Furnace.
Continue Casting Steel Billet Manufactured By Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
3. Continue Casting Steel Billets/Blooms By Blasting Furnace Images
4. Continue Casting Steel Billets/Blooms By Blasting Furnace Specification
Slab: cross section width and height of the ratio of the larger, mainly used for rolling plate. Billet: equal cross section width and height, or a huge difference, mainly used for rolling steel, wire rod.
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
5.FAQ of Continue Casting Steel Billets/Blooms By Blasting Furnace
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How is the packaging and delivery?
Loose by Vessel and the delivery term is based on the the quantity and our factory’s schedule then.
- Q: Are steel billets used in the production of electrical appliances?
- Steel billets are widely utilized in the production of electrical appliances. This versatile material possesses numerous benefits, including strength, durability, and corrosion resistance. Hence, it finds extensive application in manufacturing different components of electrical appliances, such as outer casings, frames, and internal structural supports. Steel billets serve as an intermediary product during the steel manufacturing process and can be further transformed into various shapes and sizes to cater to the specific demands of electrical appliance production.
- Q: How are steel billets used in the production of automotive chassis?
- Steel billets are an essential component in the production of automotive chassis. A billet is a semi-finished product that is typically a rectangular or square shape and is made by casting molten steel into molds. These billets are then further processed to create various components of the automotive chassis. Firstly, steel billets are subjected to a process called hot rolling. This involves heating the billets to high temperatures and then passing them through a series of rollers to shape them into the desired forms. During this process, the billets are elongated and shaped into different profiles, such as I-beams or C-channels, which are commonly used in automotive chassis construction. Once the desired shape is achieved, the hot-rolled steel is further treated through a process known as quenching and tempering. This involves rapidly cooling the steel in a controlled manner to increase its strength and durability. The steel is then reheated and slowly cooled to stabilize its microstructure, resulting in enhanced mechanical properties. The processed steel billets are then cut into specific lengths and welded together to form the main structural components of the automotive chassis, such as the frame or subframe. These components provide the necessary strength, rigidity, and stability to support the vehicle and withstand various loads and stresses encountered during operation. Steel billets are preferred in automotive chassis production due to their excellent strength-to-weight ratio, high tensile strength, and ability to withstand impact and bending forces. These characteristics make steel billets ideal for ensuring the safety and stability of the vehicle, as well as providing a solid foundation for other automotive components, such as suspension systems, engine mounts, and body panels. Overall, steel billets play a crucial role in the production of automotive chassis by providing the raw material for the creation of various structural components. Their strength, durability, and versatility make them a preferred choice in the automotive industry, ensuring that vehicles are built to withstand the demands of everyday use and provide a safe and reliable driving experience.
- Q: What are the different methods of steel billet inspection?
- The manufacturing industry commonly uses various methods to inspect steel billets, ensuring their quality and integrity before further processing. These methods include: 1. Visual Inspection: Trained inspectors visually examine the billets for surface defects like cracks, pits, or irregularities. This serves as an initial screening process before employing more advanced techniques. 2. Ultrasonic Testing: High-frequency sound waves are used to detect internal defects or inconsistencies within the billets. A transducer emits sound waves into the billet, and the reflected waves are analyzed to identify flaws like voids, inclusions, or cracks. 3. Magnetic Particle Inspection: This method is useful for detecting surface and near-surface defects. It involves applying a magnetic field to the billet and then applying iron particles. These particles cluster around any magnetic leakage caused by surface cracks or defects, making them easily visible. 4. Eddy Current Testing: This non-destructive method detects surface and near-surface defects in conductive materials. An alternating current is passed through a coil, creating an electromagnetic field. Changes in the electromagnetic field caused by surface defects are detected and analyzed to identify flaws. 5. X-ray Inspection: X-rays are passed through the billet, capturing the resulting image on film or a digital detector. This method effectively detects both internal and external defects such as cracks, voids, inclusions, or segregation. These are just a few of the commonly used methods for inspecting steel billets. The choice of technique depends on factors like the type of defect, billet size and shape, and specific product requirements. By combining these methods, manufacturers can ensure the quality and reliability of their steel billets.
- Q: How are steel billets used in the production of structural sections?
- Steel billets are an essential raw material in the production of structural sections. These sections, such as beams, columns, and girders, are crucial components in the construction industry and are used to create sturdy and durable buildings, bridges, and other infrastructure. To begin the production process, steel billets are heated to extremely high temperatures in a furnace. This process, known as "hot rolling," makes the steel more malleable and easier to shape. Once the billets have reached the required temperature, they are passed through a series of rollers to gradually reduce their thickness and shape them into the desired structural section. The hot rolling process ensures that the steel maintains its strength and structural integrity while being shaped. It also helps to align the grain structure of the steel, resulting in improved strength and ductility. Moreover, the hot rolling process eliminates any internal stresses within the steel, making it less prone to cracking or failure. After the hot rolling process, the structural sections are cooled down and then cut to the desired length. They may also undergo additional treatments, such as straightening or surface finishing, to meet specific requirements or improve their aesthetics. Overall, steel billets play a crucial role in the production of structural sections. By providing the raw material that is shaped and processed, steel billets ensure that the resulting sections possess the necessary strength, durability, and stability required for construction projects.
- Q: How are steel billets unloaded at the destination?
- Steel billets are typically unloaded at the destination using various methods depending on the infrastructure and equipment available. One common method is the use of cranes or forklifts equipped with lifting attachments. These machines are capable of lifting and moving the heavy steel billets from the transport vehicle to the designated storage area or processing facility. In some cases, a specialized unloading facility such as a rail yard or port may be utilized. Here, cranes or gantry systems are often employed to efficiently transfer the steel billets from rail cars or shipping containers onto trucks or storage areas. This method allows for a more streamlined unloading process, especially when dealing with large quantities of steel billets. Another method that is sometimes used is the utilization of conveyor belts or rollers. This method is particularly effective when unloading steel billets from a container or truck where they are arranged in a row. The conveyor belt or roller system allows for a continuous unloading process, with the billets being moved along the conveyor to the desired location. Regardless of the method employed, safety precautions are always taken during the unloading process to ensure the well-being of workers and the prevention of any damage to the steel billets. This may include using proper lifting techniques, securing the billets during transportation, and wearing appropriate personal protective equipment. Overall, the unloading of steel billets at the destination requires careful planning, efficient machinery, and adherence to safety protocols to ensure a smooth and successful operation.
- Q: How are steel billets used in the production of machined parts?
- Steel billets are used in the production of machined parts as the starting material. They are heated and shaped into various forms, such as bars, rods, or tubes, which can then be further processed through machining operations like cutting, drilling, or milling. This allows for the creation of precise and complex components used in various industries, including automotive, aerospace, and machinery.
- Q: How are steel billets used in the manufacturing of electrical appliances?
- Steel billets are essential for the manufacturing process of electrical appliances, serving as semi-finished steel products in a rectangular shape. They are used as raw materials for various components of electrical appliances. One primary application of steel billets in electrical appliance manufacturing is in producing motor cores. Motor cores are crucial parts of electric motors found in appliances like refrigerators, washing machines, and air conditioners. The steel billets are processed and shaped into laminated cores, which are then stacked together to form the motor core. These cores provide the necessary structural support and magnetic properties for generating rotational motion. In addition, steel billets are also used in manufacturing electrical wires and cables, which are vital for transmitting electricity within appliances. The billets are processed and drawn into thin wires, which are then insulated and bundled to create the required electrical connections within the appliances. Furthermore, steel billets are utilized in making housings and frames for electrical appliances. These components offer structural support and protection for the internal electrical parts. The billets are processed and molded into various shapes and sizes to create durable and rigid housings capable of withstanding everyday stress and environmental conditions. Overall, steel billets play a crucial role in the manufacturing of electrical appliances, providing the necessary raw materials for motor cores, electrical wires, cables, and housing components. Their strength, durability, and magnetic properties make them an ideal choice for ensuring the quality and performance of electrical appliances.
- Q: How are steel billets used in the manufacturing of railway components?
- Steel billets play a vital role as a primary raw material in the production of railway components. The billets serve as the initial stage in the manufacturing process, being transformed into a variety of parts including rails, wheels, axles, and structural elements. To commence the transformation, the steel billets undergo heating in a furnace to achieve a specific temperature, making them more malleable and easier to shape. Once heated, the billets are then subjected to a series of rolling mills, gradually taking on the desired form. For instance, in the production of railway tracks, the heated billets are rolled and shaped into long continuous bars known as rails. These rails are subsequently cut to the required length and undergo further processes such as straightening, grinding, and drilling to meet the necessary specifications. Similarly, steel billets are also employed in the manufacturing of railway wheels and axles. The heated billets are rolled and shaped into round bars, which are then subjected to additional processing to form the wheel and axle components. These components undergo further treatments such as heat treatment, machining, and testing to ensure their strength, durability, and ability to withstand the demanding loads and stresses associated with railway operations. Furthermore, steel billets find utility in the production of other railway components such as couplers, buffers, and suspension systems. These billets are shaped and processed according to the specific requirements of each component, ensuring proper functioning and compatibility with the overall railway system. In conclusion, steel billets are an indispensable ingredient in the manufacturing of railway components. Through heating and rolling processes, they are transformed into rails, wheels, axles, and other structural elements. These components then undergo further processing and testing to guarantee their quality, reliability, and adherence to the rigorous standards of the railway industry.
- Q: How do steel billets contribute to the renewable energy sector?
- Steel billets are essential in the renewable energy sector as they are used to manufacture a wide range of components and infrastructure required for renewable energy technologies. These billets serve as the raw material for the production of wind turbine towers, solar panel frames, and hydroelectric infrastructure, among others. By providing the necessary strength and durability, steel billets enable the construction and maintenance of renewable energy systems, thereby contributing to the growth and sustainability of the sector.
- Q: What is the role of steel billets in the manufacturing of storage systems?
- Steel billets play a crucial role in the manufacturing of storage systems as they serve as the raw material for the production of various steel components used in these systems. These billets are heated, rolled, and shaped to create beams, columns, and other structural elements that provide strength and stability to the storage systems. Additionally, steel billets can be further processed to create shelves, racks, and other storage components, ensuring durability and reliability in the overall design.
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Continue Casting Steel Billets/Blooms By Blasting Furnace
- Ref Price:
-
- Loading Port:
- Qingdao
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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