• Continue Casting Steel Billets/Blooms by Blasting Furnace System 1
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Continue Casting Steel Billets/Blooms by Blasting Furnace

Continue Casting Steel Billets/Blooms by Blasting Furnace

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1000 m.t.
Supply Capability:
100000 m.t./month

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Continue Casting Steel Billets/Blooms by Blasting Furnace

 

1.Structure of  Continue Casting Steel Billets/Blooms by Blasting Furnace

 

Continue Casting Steel Billet by Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Continue Casting Steel Billets/Blooms by Blasting Furnace.

Continue Casting Steel Billet by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Continue Casting Steel Billets/Blooms by Blasting Furnace Images

 

 

Continue Casting Steel Billets/Blooms by Blasting Furnace

Continue Casting Steel Billets/Blooms by Blasting Furnace

 

 

 

 

4.  Continue Casting Steel Billets/Blooms by Blasting Furnace Specification

 Continue Casting Steel Billet by Blasting Furnace  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Continue Casting Steel Billets/Blooms by Blasting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

③Could I know the process of the producing?

Sure.Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.

 

Q:What is the role of steel billets in the manufacturing of structural steel buildings?
The manufacturing of structural steel buildings heavily relies on steel billets, which are semi-finished forms of steel. These billets act as the primary raw material for creating different steel products utilized in construction. To begin with, steel billets are instrumental in the production of long steel products like beams, columns, and rods. These components play a crucial role in forming the skeletal structure of buildings, offering support and stability. Manufacturers can shape and process the steel billets through techniques like rolling, forging, or extrusion to fabricate these vital structural elements. Due to the exceptional strength and durability of steel, it is an ideal material for constructing buildings capable of withstanding heavy loads and adverse environmental conditions. Moreover, steel billets are also employed in the manufacturing of other significant components such as plates and sheets. These flat steel products are utilized for flooring, roofing, and cladding in structural steel buildings. Apart from providing a protective and aesthetically pleasing finish to the building, these flat steel products contribute to its overall strength and stability. The consistent quality and uniformity of steel billets ensure that the resulting structural steel components possess the necessary mechanical properties, including tensile strength and ductility, to meet the safety and performance standards required by construction projects. Steel billets are frequently produced using advanced manufacturing techniques like continuous casting, which further enhances the quality and reliability of the final steel products. In conclusion, steel billets are indispensable in the manufacturing of structural steel buildings as they serve as the raw material for producing various components such as beams, columns, plates, and sheets. These components form the framework and protective elements of the building, providing strength, stability, and durability. Through meticulous processing and quality control, steel billets enable the production of high-quality steel products that satisfy the stringent requirements of the construction industry.
Q:How are steel billets transported?
Steel billets are typically transported using various modes of transportation, depending on the distance and infrastructure availability. One common method is by using trucks or lorries, especially for shorter distances or when the delivery location is not easily accessible by other means. The steel billets are loaded onto flatbed trucks or in containers and securely strapped down to ensure they don't move during transit. For longer distances or when transporting large quantities of steel billets, railways are often utilized. Rail transport allows for the movement of heavy loads and offers a more cost-effective option compared to other modes of transportation. Steel billets are loaded onto specialized railcars, either open-top or covered, and secured properly to prevent any damage or displacement during the journey. In some cases, especially for overseas shipments or when transporting to areas without rail access, steel billets may be transported via sea freight. They are typically loaded into shipping containers and then onto cargo vessels. This method is suitable for large quantities of steel billets, and it offers the advantage of being able to transport them to any part of the world. Regardless of the mode of transportation, it is crucial to handle steel billets with care and ensure proper securing to avoid shifting or damage during transit. Additionally, the use of specialized equipment and vehicles, such as cranes or forklifts, may be required at both the loading and unloading points to safely handle and transfer the steel billets.
Q:What is the average density of a steel billet?
The density of a steel billet can differ based on its specific grade and composition. On average, a steel billet has a density ranging from approximately 7,800 to 8,050 kilograms per cubic meter (kg/m³). This density is higher than that of numerous other materials, rendering steel a dense and weighty substance. When determining the weight, volume, and overall structural properties of a steel billet, its density plays a vital role.
Q:How are steel billets used in the manufacturing of marine equipment?
Steel billets are an essential component in the manufacturing of marine equipment due to their unique properties and versatility. These billets, which are semi-finished steel products in a rectangular or square cross-section, play a crucial role in the production of various marine equipment such as ship hulls, propellers, offshore platforms, and marine engines. Firstly, steel billets are used in the construction of ship hulls. The high strength and durability of steel make it an ideal material for withstanding the harsh marine environment, including corrosion, extreme temperatures, and pressure. These billets are forged and shaped into plates, sections, and profiles, which are then welded together to form the hull structure. The use of steel billets ensures that the ship is robust, capable of carrying heavy loads, and resistant to the corrosive effects of seawater. Furthermore, steel billets are utilized in the manufacturing of propellers, one of the most critical components of marine equipment. Propellers are responsible for generating thrust and enabling the movement of ships and boats through the water. Steel billets are forged and machined to create the propeller blades, ensuring they possess the required strength, hardness, and hydrodynamic properties necessary for efficient propulsion. In addition, steel billets are crucial in the construction of offshore platforms used in oil and gas exploration and production. These platforms, which can be fixed or floating, require a robust and stable structure to withstand the harsh marine conditions. Steel billets are used to fabricate the columns, braces, and beams that provide the necessary strength and stability to these platforms. The high load-bearing capacity and corrosion resistance of steel make it an ideal choice for such applications. Lastly, steel billets are employed in the manufacturing of marine engines, which power various vessels. These billets are forged and machined to create the engine components such as crankshafts, connecting rods, and cylinder blocks. Steel's excellent mechanical properties, including high tensile strength, toughness, and wear resistance, ensure that the marine engines can operate reliably and efficiently under demanding conditions. In conclusion, steel billets are indispensable in the manufacturing of marine equipment. They provide the strength, durability, and corrosion resistance required to withstand the harsh marine environment. Whether it is ship hulls, propellers, offshore platforms, or marine engines, steel billets play a vital role in ensuring the safety, performance, and longevity of marine equipment.
Q:What are the specifications for alloy steel billets used in the defense industry?
The specifications for alloy steel billets used in the defense industry vary depending on the specific application and requirements of each project. However, there are certain common specifications that are typically followed. Firstly, the alloy steel billets used in the defense industry must meet stringent material standards and be certified to specific military or industry specifications. These standards often include requirements for the chemical composition, mechanical properties, and heat treatment of the alloy steel. The chemical composition of the alloy steel billets is crucial, as it determines the material's strength, hardness, and resistance to corrosion and high temperatures. The specific composition may vary depending on the intended use, but common alloying elements include chromium, molybdenum, vanadium, and nickel. Additionally, the carbon content is carefully controlled to achieve the desired strength and toughness. In terms of mechanical properties, alloy steel billets for defense applications generally need to have high strength, toughness, and impact resistance. They should be able to withstand extreme conditions, including high pressure, shock, and vibrations. The billets may undergo specific heat treatments, such as quenching and tempering, to achieve the desired mechanical properties. The dimensional specifications for alloy steel billets used in the defense industry are also crucial. They must meet precise size and shape tolerances, as well as surface finish requirements, to ensure compatibility with the manufacturing processes and final products. Furthermore, the billets may need to be certified to specific industry or military standards, such as MIL-STD or ASTM specifications, to ensure their suitability and reliability for defense applications. These standards define the testing methods, quality control requirements, and performance criteria that the alloy steel billets must meet. Overall, the specifications for alloy steel billets used in the defense industry encompass a range of factors, including chemical composition, mechanical properties, dimensional tolerances, and adherence to industry or military standards. These specifications are essential to ensure the performance, durability, and safety of the final defense products.
Q:How are steel billets used in the production of pump parts?
Steel billets are used in the production of pump parts by being heated, shaped, and then machined into specific components such as impellers, casings, or shafts. These billets, which are semi-finished products made of solid steel, provide the raw material needed for manufacturing durable and high-performance pump parts. The process involves melting the steel billets in a furnace, pouring the molten metal into molds, and allowing it to solidify into the desired shape. After cooling, the billets are further processed through machining operations like cutting, drilling, and grinding to achieve the final dimensions and surface finish required for pump components.
Q:How do steel billets contribute to the overall seismic resistance of a structure?
Steel billets contribute to the overall seismic resistance of a structure by providing strength, ductility, and energy dissipation capabilities. Due to their high strength-to-weight ratio, steel billets help in resisting the lateral forces generated during an earthquake. Their ductility allows them to undergo significant deformation without failure, absorbing and dissipating the seismic energy. Additionally, their uniformity and consistency in material properties make them reliable components for structural systems, enhancing the overall stability and resilience of the structure against seismic events.
Q:How do steel billets contribute to the overall weight reduction of a product?
A product's overall weight reduction is achieved through several key factors, with steel billets playing a significant role. Firstly, steel billets are manufactured using either hot rolling or continuous casting, allowing for precise control over the final product's dimensions and shape. This results in steel billets with a high strength-to-weight ratio, ensuring excellent structural integrity despite their relatively lightweight nature. Furthermore, steel billets can be further processed and formed into various components of a product, such as sheets, plates, or bars. These components can be optimized to have thinner cross-sections or hollow sections, effectively reducing weight without compromising overall strength and performance. This weight reduction is particularly advantageous in industries where lightweight materials are sought after, such as automotive, aerospace, or construction. Moreover, steel billets can also be utilized in the production of advanced high-strength steels (AHSS) or ultra-high-strength steels (UHSS). These steels possess exceptional mechanical properties, including high tensile strength and improved formability. As a result, manufacturers can use thinner gauges of steel without sacrificing durability. This ultimately leads to a significant reduction in weight while maintaining necessary structural integrity. To summarize, steel billets contribute to a product's overall weight reduction by providing a lightweight yet strong material for manufacturing. Their ability to be shaped into various components, combined with advancements in steel technology, enables the production of lightweight products without compromising strength or performance.
Q:What is the typical impact strength of a steel billet?
The typical impact strength of a steel billet depends on various factors such as the specific steel grade, heat treatment, and manufacturing process. However, steel billets generally possess high impact strength due to their toughness and resistance to fracture.
Q:What are the main challenges in the marketing of steel billets?
The main challenges in the marketing of steel billets can be attributed to several factors. Firstly, one of the major challenges is the highly competitive nature of the steel industry. There are numerous steel manufacturers and suppliers globally, which creates a saturated market. This leads to a constant struggle for market share, as companies need to differentiate themselves from their competitors and maintain a strong presence. Secondly, fluctuations in global demand and supply of steel can pose significant challenges. Steel billets are primarily used as raw material for various industries, including construction, automotive, and manufacturing. Any changes in these industries' demand can directly impact the demand for steel billets. Therefore, marketing strategies need to be adaptable and responsive to market dynamics to ensure a stable customer base. Additionally, pricing is another critical challenge. Steel billets are often subject to price volatility due to factors such as raw material costs, energy prices, and global economic conditions. Companies must constantly monitor and analyze these factors to set competitive prices while maintaining profitability. Moreover, the marketing of steel billets requires a thorough understanding of the target market's needs and preferences. Different industries may require specific qualities and specifications in their billets, such as size, composition, or surface finish. Companies must invest in research and development to meet these requirements and effectively communicate the advantages of their products to potential customers. Another challenge lies in establishing and maintaining strong relationships with customers. Steel billets are typically sold through long-term contracts and relationships built on trust and reliability. Building and nurturing these relationships require consistent quality, on-time delivery, and excellent customer service. Lastly, environmental sustainability is an emerging challenge in the marketing of steel billets. With increasing environmental regulations and growing consumer awareness, companies need to position themselves as environmentally responsible and promote sustainable practices throughout their value chain. In conclusion, the marketing of steel billets faces challenges related to intense competition, demand-supply dynamics, pricing, market understanding, customer relationships, and environmental sustainability. Overcoming these challenges requires strategic planning, continuous adaptation, and a customer-centric approach.

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