• Alloyed Steel Bloom/Billet Manufactured by Blast Furnace System 1
  • Alloyed Steel Bloom/Billet Manufactured by Blast Furnace System 2
Alloyed Steel Bloom/Billet Manufactured by Blast Furnace

Alloyed Steel Bloom/Billet Manufactured by Blast Furnace

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1000 m.t.
Supply Capability:
10000 m.t./month

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Alloyed Steel Bloom/Billet Manufactured by Blast Furnace

 

1.Structure of Alloyed Steel Bloom/Billet Manufactured by Blast Furnace

 

Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of Alloyed Steel Bloom/Billet Manufactured by Blast Furnace.

Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3. Alloyed Steel Bloom/Billet Manufactured by Blast Furnace Images

 

 

Alloyed Steel Bloom/Billet Manufactured by Blast Furnace

Alloyed Steel Bloom/Billet Manufactured by Blast Furnace

 

 

 

 

4. Alloyed Steel Bloom/Billet Manufactured by Blast Furnace Specification

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of Alloyed Steel Bloom/Billet Manufactured by Blast Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

What are the slab quality problem? 

(1) of slab of purity (inclusion quantity, shape, distribution, etc.);(2) the surface of the casting defects (cracks, slag inclusion, porosity, etc.); (3) slab internal defects (cracks, segregation, inclusion, porosity and shrinkage cavity, etc.). Slab of purity depends mainly on molten steel into mold before processing, namely before pouring molten steel make "clean";Cast to the control process at the same time, don't let the inclusions with steel downward. Slab of purity control starts () electric furnace and converter smelting to refining outside the furnace, tundish metallurgy, protective casting and electromagnetic stirring process control of the whole process.

What are the types of non-metallic inclusions in continuous casting billet? The non-metallic inclusions in continuous casting billet, according to the generated methods can be divided into endogenous inclusions and exotic inclusions. Endogenous inclusions, mainly is pointed out that steel, ferroalloy products and pouring molten steel and air secondary oxidation in the process of product, such as aluminum oxide. Foreign inclusions, mainly to the inclusion of smelting and casting process, such as the erosion of ladle, tundish refractory, involved in the package of slag and protecting slag, shuikou washed residue, etc. The final solidification in continuous casting billet size, quantity and distribution of inclusions and is affected by the purity of molten steel in tundish, the impact of the mold injection flow depth and the movement state of the flow injection etc.For curved continuous caster, from intrados 1/4 thickness in inclusions have gathered phenomenon, this is a serious defect.Electromagnetic stirring can control the movement of molten steel in mould, and exclusion of inclusions, therefore we have to be serious study of the production of impurity and motion law.


 

③What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?

Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption

Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.

 

 

Q: What are the different forging methods used for steel billets?
There are several different forging methods used for steel billets, each with its own advantages and applications. 1. Open Die Forging: This method involves shaping the steel billet between flat dies, allowing for flexibility in design and size. Open die forging is commonly used for larger and more complex parts that require customization, such as shafts, cylinders, and discs. 2. Closed Die Forging: Also known as impression die forging, this method involves shaping the steel billet within a set of dies that contain the desired shape. Closed die forging is ideal for producing high-precision and complex parts with tight tolerances, such as gears, connecting rods, and crankshafts. 3. Upset Forging: Upset forging involves increasing the cross-sectional area of the steel billet by compressing it between dies. This method is commonly used to create short-length parts, such as bolts, screws, and fasteners. 4. Roll Forging: In roll forging, the steel billet is passed through a set of cylindrical rolls that gradually shape it into the desired form. This method is often used to produce long parts with a consistent cross-section, such as bars, rods, and shafts. 5. Press Forging: Press forging utilizes a hydraulic or mechanical press to shape the steel billet. This method offers greater control over the forging process, allowing for precise shaping of intricate parts. Press forging is often employed for manufacturing automotive components, aerospace parts, and tools. 6. Isothermal Forging: Isothermal forging involves heating the steel billet and the dies to the same temperature, reducing the cooling effect during forging. This method allows for greater control over the microstructure and mechanical properties of the final product, making it suitable for producing parts that require high strength and temperature resistance. Each forging method offers unique benefits, allowing steel billets to be shaped into a wide range of products with varying complexity, size, and mechanical properties. The choice of forging method depends on factors such as the desired product, material properties, production volume, and cost considerations.
Q: How are steel billets used in the manufacturing of power generation equipment?
Steel billets are an essential raw material in the manufacturing of power generation equipment. These billets are large, rectangular or square-shaped semi-finished steel products that are cast from molten steel and then hot rolled or forged into their final shape. In the context of power generation equipment, steel billets are primarily used in the construction of turbine components, such as turbine blades and rotors, as well as in the fabrication of generator casings and other structural parts. The high strength and durability of steel make it an ideal material for these critical components, as they need to withstand high temperatures, pressure, and rotational forces. The process begins with the selection of an appropriate grade of steel billet, which depends on the specific requirements of the power generation equipment. The billets are then heated to a suitable temperature and forged or hot rolled to shape them into the desired form. This process involves precise machining, cutting, and shaping techniques to achieve the required dimensions and surface finish. Once the turbine components and other parts are formed from the steel billets, they undergo further treatments such as heat treatment, surface coating, and machining to enhance their mechanical properties and ensure their compatibility with the power generation system. The final products are then assembled into the power generation equipment, which may include gas turbines, steam turbines, wind turbine components, or generator sets. Steel billets play a crucial role in the manufacturing of power generation equipment by providing the necessary strength, durability, and performance required for efficient and reliable operation. The quality and precision in the production of steel billets directly impact the overall performance and longevity of the power generation equipment, making them a vital component in the industry.
Q: How are steel billets packaged for shipment?
Steel billets are typically packaged for shipment in a way that ensures their protection and facilitates easy handling. The packaging process usually involves several steps to guarantee the safe transportation of the billets. Firstly, the steel billets are inspected to ensure they meet the required quality standards. Once approved, they are cleaned and dried to remove any dirt or moisture that could cause corrosion during shipment. Next, the billets are bundled together using steel strapping or wire to secure them in a compact form. This bundling not only prevents the billets from shifting or rolling during transportation but also facilitates easy handling and loading onto trucks or containers. To further protect the steel billets, they are often wrapped in a layer of plastic or paper. This additional layer acts as a barrier against moisture, dust, and other potential contaminants that could damage the billets during transit. Once the billets are bundled and wrapped, they are usually loaded onto pallets or placed in steel crates. This provides stability during transportation and allows forklifts or cranes to easily move and stack the packaged billets. Finally, the packaged steel billets are labeled with relevant information such as the product name, dimensions, weight, and destination. This labeling ensures accurate identification and helps in the efficient handling and delivery of the billets. Overall, steel billets are packaged for shipment in a way that prioritizes protection, ease of handling, and efficient transportation. These packaging measures ensure that the billets reach their destination in optimal condition, ready for further processing or use in various industries.
Q: How do steel billets contribute to the manufacturing of automotive parts?
The manufacturing of automotive parts heavily relies on steel billets, as they serve as the primary raw material for various components. Steel billets possess excellent strength, durability, and malleability properties, making them indispensable for automotive manufacturers. To begin with, steel billets play a crucial role in the production of engine parts such as crankshafts, connecting rods, and camshafts. These components demand high strength and precision, which can be achieved by utilizing steel billets as the initial material. By heating, forging, and machining the billets, they are shaped into the desired form, ensuring the necessary strength and accuracy for optimal engine performance. Furthermore, suspension and chassis components also heavily rely on steel billets. Control arms, axles, and frame sections necessitate exceptional toughness and resistance to endure the constant stresses and strains experienced by vehicles. Steel billets provide the required mechanical properties to guarantee the safety and longevity of these vital automotive components. In addition, various transmission and drivetrain parts are manufactured using steel billets. Gears, shafts, and differential components require outstanding wear resistance, strength, and dimensional accuracy to ensure the efficiency and reliability of the vehicle's power transmission system. Through forging and machining, steel billets are transformed into these parts, meeting the rigorous standards set by the automotive industry. Moreover, steel billets contribute to the production of body and exterior components such as doors, hoods, fenders, and frames. These parts necessitate high strength, corrosion resistance, and the ability to be shaped into complex forms. Steel billets can be hot or cold rolled, pressed, stamped, or welded to produce these components, providing the necessary structural integrity and aesthetics for automotive bodies. In conclusion, the superior mechanical properties and versatility of steel billets make them vital in the manufacturing of automotive parts. They enable the production of high-quality, durable, and reliable components that meet the demanding requirements of the automotive industry. The use of steel billets ensures the safety, performance, and longevity of vehicles, contributing to the overall quality of the automotive manufacturing process.
Q: Can steel billets be recycled?
Yes, steel billets can be recycled. Steel is a highly recyclable material, and the recycling process for steel billets is relatively straightforward. When steel billets, which are typically produced through a casting process, are no longer needed or have reached the end of their lifecycle, they can be recycled and transformed into new steel products. The recycling process begins with the collection and sorting of the steel billets. They are then transported to a recycling facility where they are melted down in a furnace. Once melted, impurities are removed, and the resulting molten steel is formed into new billets or other steel products through various shaping and casting techniques. Recycling steel billets not only helps to conserve natural resources and reduce waste but also has significant environmental benefits. The recycling process requires less energy and emits fewer greenhouse gases compared to the production of steel from raw materials. Additionally, recycling steel helps to reduce the demand for mining iron ore, which can have detrimental effects on the environment. Overall, steel billets can be effectively recycled, allowing for the sustainable and responsible use of this versatile material.
Q: What is the role of steel billets in the construction of underground tunnels?
The construction of underground tunnels heavily relies on steel billets, which are cylindrical steel bars. These bars act as the primary raw material for manufacturing various structural components that are crucial in guaranteeing the stability and safety of the tunnel. One significant use of steel billets is in the production of rebar, also known as reinforcing bar. Rebars are inserted into the concrete walls and floors of the tunnel to provide tensile strength and prevent cracking or collapsing under the immense pressure exerted by the surrounding soil or water. These steel bars reinforce the concrete, making it more durable and resistant to deformation, ultimately enhancing the overall structural integrity of the tunnel. Moreover, steel billets are also utilized to create other essential tunnel components, including tunnel segments and steel arches. Tunnel segments are precast concrete elements that form the lining of the tunnel, often incorporating steel reinforcement for added strength. On the other hand, steel arches are employed in constructing tunnel roofs to offer extra support and stability. Additionally, steel billets are employed in the fabrication of various tunnel reinforcement systems like rock bolts and ground anchors. These systems help secure loose or unstable rock formations, preventing them from collapsing and jeopardizing the stability of the tunnel. Steel billets are also used in manufacturing tunnel supports such as steel ribs and beams, which provide additional strength and rigidity to the tunnel structure. In conclusion, steel billets are critical in the construction of underground tunnels. By being transformed into rebar, tunnel segments, steel arches, and reinforcement systems, they play a vital role in ensuring the structural integrity, stability, and safety of tunnels, ultimately facilitating efficient and secure transportation networks underground.
Q: What are the different types of steel billet forming processes?
The different types of steel billet forming processes include hot rolling, cold rolling, extrusion, forging, and casting.
Q: How are steel billets coated or painted?
Steel billets can be coated or painted through several methods. One common technique is hot-dip galvanizing, where the billets are immersed in a bath of molten zinc. This process forms a protective zinc coating on the surface of the steel, preventing corrosion. Another method is electroplating, which involves the deposition of a thin layer of metal, such as zinc or nickel, onto the billets using an electric current. Additionally, steel billets can be painted using various coating systems, such as powder coating or liquid paint, to provide a decorative finish or additional protection against rust and environmental factors.
Q: How do steel billets contribute to the defense industry?
Steel billets contribute to the defense industry by serving as a primary material for manufacturing various defense equipment and vehicles. These billets are used to produce armored vehicles, tanks, naval vessels, aircraft carriers, submarines, and military-grade weapons. The high strength and durability of steel make it ideal for creating protective structures and components that can withstand extreme conditions, ballistic impacts, and explosive forces. Additionally, steel billets are also utilized in the construction of defense infrastructure, such as military bases and facilities.
Q: What are the different types of steel billets?
There are several different types of steel billets, each with its own unique characteristics and applications. Some of the most common types include: 1. Carbon Steel Billets: These are the most widely used type of steel billets and are made from iron and carbon. Carbon steel billets are known for their high strength and durability, making them suitable for a wide range of applications, including construction, automotive, and machinery manufacturing. 2. Alloy Steel Billets: These billets are made by adding various alloying elements to carbon steel, such as chromium, nickel, or manganese. Alloy steel billets offer enhanced properties such as increased strength, hardness, and corrosion resistance. They are often used in industries that require high-performance materials, such as aerospace, oil and gas, and power generation. 3. Stainless Steel Billets: Stainless steel billets are made with a high content of chromium, which provides excellent resistance to corrosion and oxidation. They are commonly used in applications where hygiene, durability, and aesthetic appearance are crucial, such as food processing, medical equipment, and architectural structures. 4. Tool Steel Billets: Tool steel billets are specially designed to have high hardness, wear resistance, and heat resistance. They are commonly used to make cutting tools, molds, and dies for various industries, including automotive, manufacturing, and construction. 5. Electrical Steel Billets: Electrical steel billets are made from low carbon steel with specific magnetic properties. They are used in the manufacturing of electrical equipment, such as transformers, motors, and generators, where low energy loss and high magnetic permeability are vital. 6. High-speed Steel Billets: High-speed steel billets are alloyed with elements like tungsten, molybdenum, and cobalt, which enable them to retain their hardness and strength at high temperatures. They are widely used to make cutting tools that need to withstand high-speed cutting operations, such as drills, milling cutters, and taps. These are just a few examples of the different types of steel billets available. The choice of steel billet depends on the specific requirements of the application, such as strength, durability, corrosion resistance, or special properties needed for particular industries.

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