Alloyed Steel Billets and Blooms Manufactured by Continue Casting
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
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Alloyed Steel Billets and Blooms Manufactured by Continue Casting
1.Structure of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Alloyed Steel Billets and Blooms Manufactured by Continue CastingImages
4. Alloyed Steel Billets and Blooms Manufactured by Continue Casting Specification
Steel Billets Manufactured by Continue Casting rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
5.FAQ of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
Inclusions with the steel flow to lower part of crystallizer, the faster the speed, the deeper the impact.Because of proportion, inclusions have a rise trend.Movement is a steel circular trajectory, and buoyancy (vertical direction) on the synthesis, the impurities to slab inner arc lateral movement, to the solidification front, was captured by thick area.This quality problem, both in billet, round billet, slab casting machine of arc, exist, have to take a variety of methods, such as machine and electromagnetic stirring in the arc, and electromagnetic brake to solve on the slab.Japan's kawasaki steel mills and the Japanese steel pipe water island fushan factory or even change the arc slab casting machine to bend type casting machine, make the period of more than 3 m of vertical section, to facilitate inclusion floatation, for most curved round billet casting machine, a good performance of mold electromagnetic stirring is a must.Rotating force produced by electromagnetic stirring, make the liquid steel in the process of downward, strong circular motion, this kind of games (major) than the steel liquid to produce centrifugal force, the shell compression, while the mixed proportion (light) centripetal movement, gathered together, high temperature of the mixed collection will make particles increases and tends to rise more, avoid the inward arc movement.And the function of electromagnetic rotation force, reduce the liquid steel flow injection impact depth, and conducive to inclusion floatation.
29.According to the influence of finished product processing performance points, inclusion what type? According to the inclusion, plastic deformation can be divided into brittle inclusions inclusions and half plastic inclusions. Brittle inclusions generally refers to those who do not have plastic deformation capacity, complex and simple oxide composite oxides, nitride and notThe deformation of the ball,Dot inclusions.Because the wire is approved by billet hot rolled into wire rod after the drawing and form,For the deformation is large,soA1203And spinel deformation brittle inclusions is very big to the harm of wire rod. Inclusions in steel processing through plastic deformation when have good plasticity, extends along the flow direction of steel slits, belong to itClass hasThe SiO2Low content of iron silicate, iron sulfide, manganese(Fe,Mn) SAnd so on. Half of the plastic inclusions generally refers to all kinds of compound aluminum silicate inclusions. Deformation behavior of non-metallic inclusions in steel is more complex, not only depend on the type of inclusions, and composition and inclusionClosely related to deformation temperature.
③What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?And how is the process?
Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption
Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.
- Q: How are steel billets used in the production of wind turbine towers?
- Wind turbine towers rely heavily on steel billets, which are essential semi-finished steel products. These billets serve as the primary raw material in the manufacturing process of wind turbine towers. To begin with, the selection of steel billets is conducted meticulously, taking into account specific properties such as strength, durability, and resistance to corrosion. These properties are crucial since wind turbine towers must endure strong winds, harsh weather conditions, and prolonged exposure to environmental elements. Once the suitable steel billets are chosen, a series of manufacturing processes are carried out. These processes typically involve heating, rolling, and shaping the billets into the desired form for wind turbine towers. The heating of the steel billets to elevated temperatures enhances their malleability and facilitates shaping. After the heating phase, the steel billets are rolled into elongated cylindrical shapes that closely resemble the final structure of the wind turbine tower. These rolled billets are then forged and welded together to create seamless tower sections. The welding process guarantees the tower's structural integrity and stability. Moreover, steel billets also find application in the construction of the tower's foundation. Large steel billets are deeply embedded into the ground, serving as a firm base for the tower. This anchoring method ensures the tower remains secure and prevents any potential movements or instability. In conclusion, steel billets are of utmost importance in the production of wind turbine towers due to their provision of the necessary strength and durability. Without steel billets, the construction of wind turbine towers capable of withstanding the demanding conditions they are exposed to would be nearly impossible.
- Q: How are steel billets handled during transportation?
- To ensure the safety and integrity of steel billets during transportation, great care is typically taken. Specialized equipment, such as cranes, forklifts, or conveyors, is commonly used to lift and transport the heavy billets. Before being transported, the billets are often bundled or secured together to prevent shifting or falling. This bundling process may involve tightly holding the billets with steel straps or bands, ensuring they remain stable throughout transportation. Protective measures are also frequently implemented to prevent external damage. For example, the billets can be covered with protective coatings, such as oil or rust inhibitors, to shield them from moisture and corrosion. This is especially important when transporting billets over long distances or in unfavorable weather conditions. When it comes to loading the billets onto trucks, trains, or ships, careful attention is paid to balancing the weight distribution to avoid any imbalances or tipping during transit. The transportation vehicles used are designed to handle heavy loads and often have additional mechanisms, like straps, latches, or containers, to further secure the billets. During transit, the vehicles carrying the steel billets are operated with caution to minimize sudden movements or impacts. Drivers may need to follow specific routes or adhere to speed limits to ensure a smooth and safe journey. Regular inspections and maintenance of the transportation vehicles are carried out to ensure their reliability and prevent any mechanical failures that could jeopardize the safety of the billets. In conclusion, the transportation of steel billets requires meticulous planning, secure bundling, protective measures, and safe handling techniques. These practices are implemented to safeguard the billets and ensure they reach their destination in optimal condition, ready for further processing or utilization in various industries.
- Q: How are steel billets used in the manufacturing of packaging equipment?
- Packaging equipment relies heavily on steel billets as a vital element in its manufacturing process. These billets serve as the primary material for producing diverse parts and components crucial to the functioning of packaging machinery. To begin with, steel billets are typically employed in the fabrication of packaging equipment frames and structures. The robust nature and enduring quality of steel make it an ideal selection for constructing a sturdy framework that provides support to the entire machine. This guarantees that the packaging equipment can endure the demands of continuous operation and heavy loads. Furthermore, steel billets are also instrumental in the production of significant components such as gears, shafts, and rollers. These components play a pivotal role in ensuring the smooth operation and rotation required for efficient product packaging. Steel's exceptional mechanical properties, including high tensile strength and resistance to wear and tear, render it suitable for these critical parts. Additionally, steel billets are frequently utilized in the manufacturing of cutting and forming tools employed in packaging equipment. These tools are responsible for shaping and cutting various materials like cardboard or plastic to create packaging containers or wrap products. The hardness of steel and its ability to maintain sharp edges make it an ideal material for crafting these tools, thus ensuring precise and efficient packaging operations. In conclusion, the significance of steel billets in the manufacturing of packaging equipment cannot be overstated, as they are instrumental in creating the frames, components, and tools necessary for the efficient and reliable operation of packaging machinery. The strength, durability, and versatility of steel billets make them the preferred choice in the packaging industry.
- Q: What is the standard size of a steel billet?
- The specific requirements and industry standards may cause the standard size of a steel billet to fluctuate. Generally, these steel billets are rectangular and their dimensions usually fall within the range of 100mm x 100mm to 200mm x 200mm. The length of a steel billet also tends to vary, though it commonly measures approximately 6 meters. It is worth mentioning that these dimensions are not set in stone and can be tailored according to the intended usage and manufacturing procedure.
- Q: How are steel billets recycled at the end of their lifespan?
- Steel billets are recycled at the end of their lifespan through a process called steel scrap recycling. First, the billets are collected from various sources such as construction sites and manufacturing plants. They are then sorted, cleaned, and melted in a furnace to remove impurities. The molten steel is then cast into new billets or other steel products, ensuring that the steel billets are reused and not wasted, reducing the need for virgin steel production and conserving resources.
- Q: What are the different surface treatments for improved weldability in steel billets?
- To enhance the weldability of steel billets, various surface treatments can be utilized. The objective of these treatments is to improve surface cleanliness and quality, reduce impurities, and enhance welding performance. One prevalent method of surface treatment is mechanical cleaning, which involves eliminating loose scale, rust, dirt, and other contaminants from the steel billet surface. Grinding, brushing, or shot blasting can be employed as mechanical cleaning methods. By removing these impurities, the surface becomes better prepared for adhesion and fusion during the welding process. Chemical cleaning is another option for surface treatment. This technique involves the use of different chemicals to eliminate oxides, oils, greases, and other organic or inorganic contaminants from the surface. Acid pickling is a commonly used chemical cleaning method, where the steel billets are immersed in an acid solution to dissolve and eradicate impurities. This process creates a clean and reactive surface, promoting improved weldability. In addition to mechanical and chemical cleaning, surface coatings can also be applied to enhance weldability. These coatings act as a barrier between the steel surface and the surrounding atmosphere, safeguarding it from oxidation and contamination during welding. Zinc-based coatings, such as galvanizing or zinc-rich paints, are commonly used for this purpose. These coatings not only protect the surface but also provide cathodic protection to prevent corrosion. Furthermore, heat treatment processes can be employed to improve weldability in certain steel billets. Heat treatment involves subjecting the steel to controlled heating and cooling cycles to alter its microstructure and mechanical properties. Through heat treatment, the steel billets can become more ductile, reducing the risk of cracking or failure during welding. In conclusion, various surface treatments, including mechanical cleaning, chemical cleaning, surface coatings, and heat treatment, can be utilized to enhance the weldability of steel billets. These treatments aim to eliminate impurities, increase cleanliness, and improve overall weldability, resulting in higher quality and more reliable welds.
- Q: How do steel billets contribute to the overall recyclability of a structure?
- Steel billets play a significant role in enhancing the overall recyclability of a structure. These billets, which are semi-finished steel products, are produced by melting iron ore and other raw materials in a blast furnace. Due to their composition and manufacturing process, steel billets possess several characteristics that contribute to the recyclability of a structure. First and foremost, steel is one of the most recycled materials on the planet. Steel billets can be recycled indefinitely without losing their quality or integrity. This means that at the end of a structure's lifespan, the steel components can be easily dismantled and the steel billets can be melted down to produce new steel products. The ability to recycle steel billets reduces the need for extracting and refining new iron ore, which in turn conserves natural resources and minimizes the environmental impact associated with mining activities. Furthermore, the recycling process of steel billets requires significantly less energy compared to the production of steel from raw materials. Recycling steel billets consumes around 75% less energy compared to producing steel from scratch. This energy efficiency not only reduces greenhouse gas emissions but also contributes to cost savings during the manufacturing process. By using recycled steel billets in the construction of structures, we can reduce the carbon footprint and promote sustainable practices in the construction industry. In addition to the environmental benefits, the use of steel billets in structures also offers practical advantages. Steel is known for its strength, durability, and resilience, making it an ideal material for constructing robust and long-lasting structures. By incorporating steel billets, structures can be designed to withstand various environmental conditions, such as earthquakes and hurricanes, ensuring the safety and longevity of the building. This longevity aspect is crucial in terms of recyclability, as it allows the structure to serve its purpose for an extended period before being recycled. In conclusion, steel billets contribute significantly to the overall recyclability of a structure. Their ability to be recycled indefinitely, reduced energy consumption during the recycling process, and practical advantages such as strength and durability make steel billets an excellent choice for constructing sustainable and recyclable structures. By incorporating steel billets, we can promote a circular economy, conserve natural resources, reduce emissions, and create a more sustainable future for construction.
- Q: How do steel billets contribute to the overall sustainability of a product?
- The overall sustainability of a product is greatly enhanced by the use of steel billets. Firstly, steel is a widely recycled material, and the incorporation of steel billets into the manufacturing process enables a closed-loop recycling system. This system allows for continuous recycling and reusing of the steel billets without any loss in quality or performance. By recycling steel, the extraction of raw materials is reduced, conserving natural resources and decreasing energy consumption. Ultimately, this reduces the carbon footprint of the product. In addition, the use of steel billets contributes to the durability and longevity of a product. Steel is a highly durable material that can withstand harsh environmental conditions and heavy usage. By incorporating steel billets in the production process, products are made to last longer, reducing the need for frequent replacement and minimizing waste generation. Furthermore, steel billets find applications in various industries such as construction, automotive, and manufacturing, where sustainability is of utmost importance. Steel structures and components made from steel billets are renowned for their high strength-to-weight ratio, allowing for lighter structures and vehicles. This results in reduced energy consumption during transportation and improved fuel efficiency, particularly in the case of automobiles. Consequently, greenhouse gas emissions are reduced. Moreover, steel is a non-toxic material that does not release harmful substances into the environment. This ensures that products made from steel billets are safe for both consumers and the environment throughout their lifecycle. In conclusion, steel billets make a significant contribution to the overall sustainability of a product. They enable closed-loop recycling, reduce the need for raw materials extraction, increase product durability, promote energy efficiency, and are non-toxic. By incorporating steel billets into the production process, manufacturers can enhance the environmental performance of their products and contribute to a more sustainable future.
- Q: What are the properties of high-quality steel billets?
- High-quality steel billets are sought after for their desirable properties in various applications. Chiefly, these billets boast a high degree of purity, containing minimal impurities like sulfur, phosphorus, and other non-metallic elements. This purity contributes to the overall strength and performance of the steel. Another crucial property of high-quality steel billets is their uniform internal structure. This means that the grains within the billet are evenly distributed, resulting in consistent mechanical properties throughout the material. This uniformity enhances the steel's strength, toughness, and durability. High-quality steel billets also demonstrate excellent dimensional accuracy. They possess precise and consistent dimensions, which are vital for subsequent processing and manufacturing operations. This dimensional accuracy ensures that the billets can be easily formed, rolled, forged, or machined into their intended final shapes. Moreover, high-quality steel billets exhibit a superior surface finish. They are devoid of defects like cracks, voids, or inclusions on their surfaces. This smooth and defect-free surface allows for better heat transfer, improved corrosion resistance, and an enhanced aesthetic appearance of the final steel products. Lastly, high-quality steel billets showcase excellent metallurgical properties. They possess a well-controlled chemical composition, which determines their specific mechanical and physical characteristics. These properties can be tailored to meet the requirements of different applications, such as high strength, high ductility, or resistance to extreme temperatures. To summarize, high-quality steel billets possess properties such as purity, uniform internal structure, dimensional accuracy, excellent surface finish, and desirable metallurgical properties. These properties make them ideal for a wide range of applications, including the construction, automotive, aerospace, and manufacturing industries.
- Q: How do steel billets contribute to the mining industry?
- The mining industry relies heavily on steel billets, as they play a critical role in the manufacturing of various mining equipment and infrastructure. These semi-finished steel products are used to produce a wide range of tools and machinery necessary for mining activities. One of the primary uses of steel billets in the mining sector is in the creation of mining machinery and equipment. These billets are utilized to construct the structural components of heavy machinery like excavators, bulldozers, and drilling rigs. The strength and durability of steel make it an excellent material choice for these applications, as it can withstand the harsh conditions and heavy loads encountered in mining operations. Steel billets are also essential in the construction of mining infrastructure. The establishment of structures such as conveyor systems, processing plants, and storage facilities is a crucial aspect of mining operations. By using steel billets, the structural elements of these buildings can be fabricated to provide the necessary strength and stability needed to support mining activities. Additionally, steel billets are vital in the manufacturing of mining tools and equipment. Tools like drills, hammers, and picks are made from steel billets due to their strength and hardness. These tools are utilized throughout various mining processes, including exploration, extraction, and mineral processing. Moreover, steel billets contribute to the mining industry by facilitating the transportation of extracted minerals. The production of rail tracks and wagons, both of which are made from steel billets, is necessary for the efficient transportation of minerals from mining sites to processing facilities or ports for export. In conclusion, steel billets are an indispensable component of the mining industry. They support the production of machinery, infrastructure, tools, and transportation systems. With their strength, durability, and versatility, steel billets play a crucial role in driving the growth and efficiency of the mining sector.
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Alloyed Steel Billets and Blooms Manufactured by Continue Casting
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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