Alloyed Steel Billets and Blooms Manufactured by Continue Casting
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
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OKorder Financial Service
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Alloyed Steel Billets and Blooms Manufactured by Continue Casting
1.Structure of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Alloyed Steel Billets and Blooms Manufactured by Continue CastingImages
4. Alloyed Steel Billets and Blooms Manufactured by Continue Casting Specification
Steel Billets Manufactured by Continue Casting rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
5.FAQ of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
Inclusions with the steel flow to lower part of crystallizer, the faster the speed, the deeper the impact.Because of proportion, inclusions have a rise trend.Movement is a steel circular trajectory, and buoyancy (vertical direction) on the synthesis, the impurities to slab inner arc lateral movement, to the solidification front, was captured by thick area.This quality problem, both in billet, round billet, slab casting machine of arc, exist, have to take a variety of methods, such as machine and electromagnetic stirring in the arc, and electromagnetic brake to solve on the slab.Japan's kawasaki steel mills and the Japanese steel pipe water island fushan factory or even change the arc slab casting machine to bend type casting machine, make the period of more than 3 m of vertical section, to facilitate inclusion floatation, for most curved round billet casting machine, a good performance of mold electromagnetic stirring is a must.Rotating force produced by electromagnetic stirring, make the liquid steel in the process of downward, strong circular motion, this kind of games (major) than the steel liquid to produce centrifugal force, the shell compression, while the mixed proportion (light) centripetal movement, gathered together, high temperature of the mixed collection will make particles increases and tends to rise more, avoid the inward arc movement.And the function of electromagnetic rotation force, reduce the liquid steel flow injection impact depth, and conducive to inclusion floatation.
29.According to the influence of finished product processing performance points, inclusion what type? According to the inclusion, plastic deformation can be divided into brittle inclusions inclusions and half plastic inclusions. Brittle inclusions generally refers to those who do not have plastic deformation capacity, complex and simple oxide composite oxides, nitride and notThe deformation of the ball,Dot inclusions.Because the wire is approved by billet hot rolled into wire rod after the drawing and form,For the deformation is large,soA1203And spinel deformation brittle inclusions is very big to the harm of wire rod. Inclusions in steel processing through plastic deformation when have good plasticity, extends along the flow direction of steel slits, belong to itClass hasThe SiO2Low content of iron silicate, iron sulfide, manganese(Fe,Mn) SAnd so on. Half of the plastic inclusions generally refers to all kinds of compound aluminum silicate inclusions. Deformation behavior of non-metallic inclusions in steel is more complex, not only depend on the type of inclusions, and composition and inclusionClosely related to deformation temperature.
③What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?And how is the process?
Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption
Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.
- Q: What are the causes of internal cracks in continuous casting billet?
- A French Research Institute of carbon, sulfur and phosphorus influence on continuous casting billet hot cracking, a total of three test groups of carbon manganese steel, carbon, sulfur and phosphorus content of each sample is different. The test according to the process of the sample for cooling, in order to study the effects of the three elements of the internal crack of continuous casting billet hot.
- Q: What are the different packaging options available for steel billets?
- There are several different packaging options available for steel billets, depending on the specific requirements and preferences of the customer. Here are some common packaging options: 1. Wooden Crates: Steel billets can be packaged in wooden crates for protection during transportation and storage. These crates are sturdy and provide a barrier against moisture and physical damage. 2. Steel Frames: Another option is to package the steel billets in steel frames. These frames are typically made of strong and durable steel bars that securely hold the billets in place, providing stability and protection. 3. Plastic Wrapping: Steel billets can also be packaged using plastic wrapping. This method involves wrapping the billets tightly in plastic film, which helps to protect them from dust, moisture, and scratches. 4. Wire Binding: Wire binding is a common packaging option for steel billets. It involves using steel wires to bundle the billets together, providing stability and preventing movement during transportation. 5. Customized Packaging: Some customers may require customized packaging options for their steel billets. This can include using specific materials, such as foam or cardboard, to provide additional protection or incorporating branding elements onto the packaging. Ultimately, the choice of packaging option will depend on factors such as the size and weight of the steel billets, the mode of transportation, and the specific requirements of the customer. It is important to consider factors such as protection, stability, ease of handling, and cost-effectiveness when selecting the most suitable packaging option for steel billets.
- Q: How are steel billets used in the manufacturing of medical devices?
- Steel billets are used in the manufacturing of medical devices in various ways. Firstly, steel billets serve as a raw material for the production of surgical instruments, such as scalpels, forceps, and scissors. These devices require a high level of strength, durability, and corrosion resistance, which steel billets can provide. Additionally, steel billets are used in the manufacturing of implants, such as joint replacements and dental implants. These devices need to be able to withstand the load and stress exerted by the human body, and steel billets are an ideal material due to their excellent mechanical properties. Moreover, steel billets are used in the production of medical equipment, such as hospital beds, wheelchairs, and surgical tables. These devices require a sturdy and robust structure, and steel billets can provide the necessary strength and stability. Furthermore, steel billets are also utilized in the manufacturing of medical equipment components, such as brackets, frames, and supports. These components play a crucial role in the functioning and stability of medical devices, and steel billets are often chosen due to their high machinability and weldability. Overall, steel billets are an essential raw material in the manufacturing of various medical devices. Their strength, durability, corrosion resistance, and other mechanical properties make them a suitable choice for producing surgical instruments, implants, medical equipment, and their components.
- Q: How are steel billets inspected for quality control?
- Steel billets are inspected for quality control through a series of rigorous tests and inspections. The process starts with visual inspection, where the billets are examined for any visible defects or irregularities in shape, size, surface finish, or any signs of cracks or inclusions. After the visual inspection, the billets undergo various non-destructive testing techniques such as ultrasonic testing (UT) and magnetic particle inspection (MPI). UT uses high-frequency sound waves to detect any internal flaws or defects in the billets, while MPI uses magnetic fields and iron particles to identify surface cracks or discontinuities. In addition to non-destructive testing, destructive tests are also conducted to assess the mechanical properties of the billets. These tests include tensile testing, where a sample is subjected to tension until it breaks to measure its strength and elongation properties. Hardness testing is performed using various methods like Rockwell or Brinell tests to determine the billet's resistance to indentation or deformation. Chemical analysis is another critical aspect of quality control. Samples are taken from the billets and subjected to spectroscopic analysis to determine the chemical composition, ensuring that it meets the required specifications and standards. Furthermore, dimensional measurements are carried out to verify the billets' accuracy in terms of length, diameter, and other dimensional tolerances. This is done using precision measuring tools such as micrometers and calipers. Overall, a combination of visual inspection, non-destructive testing, destructive testing, chemical analysis, and dimensional measurements is employed to ensure the quality of steel billets. These comprehensive quality control measures help identify any defects or inconsistencies, guaranteeing that the billets meet the required standards and are suitable for further processing in the steel industry.
- Q: How do steel billets contribute to the overall cost-effectiveness of a project?
- There are several ways in which steel billets contribute to the cost-effectiveness of a project. To begin with, steel billets serve as the initial material for various steel products, such as beams, bars, and sheets. Manufacturers can produce these products in a cost-effective manner by utilizing steel billets, which are usually less expensive than finished steel products. Furthermore, the use of steel billets allows for the efficient utilization of resources. They can be easily melted down and shaped into different forms and sizes, thereby reducing waste during the production process. This adaptability diminishes the amount of raw material required, resulting in cost savings. In addition, steel billets possess exceptional strength and durability characteristics. By incorporating steel billets into construction projects, engineers can ensure the solidity and longevity of the structures. This helps to decrease maintenance and repair expenses over time, ultimately enhancing the project's cost-effectiveness. Moreover, steel billets are readily available in the market, making them a cost-effective option for projects with tight schedules. Manufacturers can easily procure steel billets from various suppliers, ensuring a consistent supply of material for the project. Lastly, steel billets contribute to cost-effectiveness through their recyclability. Steel is one of the most widely recycled materials globally, and the use of recycled steel billets can significantly reduce production costs. The recycling of steel billets also aids in minimizing the environmental impact of a project, making it a more sustainable and cost-effective choice. All in all, steel billets play a crucial role in enhancing the cost-effectiveness of a project by providing an economical starting material, reducing waste, ensuring durability, facilitating availability, and promoting recycling.
- Q: What is the role of steel billets in the manufacturing of storage tanks?
- Steel billets play a crucial role in the manufacturing of storage tanks as they serve as the primary raw material for constructing the tank's structural framework. These billets are melted and poured into molds to create the desired tank shape, providing strength and durability to withstand the pressure and weight of various stored materials. Additionally, steel billets can be easily welded and shaped, allowing for customization and efficient assembly of storage tanks.
- Q: What are the typical dimensions and weight of steel billets?
- The specific dimensions and weight of steel billets can differ depending on the requirements of the industry or application. However, as a general rule, steel billets are rectangular and have a length that is several times greater than its width and height. The width of steel billets usually falls within the range of 100mm to 200mm, while the height typically ranges from 100mm to 300mm. In terms of length, steel billets can measure anywhere between 3,000mm and 6,000mm. These dimensions may vary depending on the particular use, as different industries may have specific demands for their steel billets. In regards to weight, steel billets typically weigh anything from a few hundred kilograms to several metric tons. The weight is influenced by multiple factors, including the dimensions, density, and grade of steel utilized. It is vital to note that steel billets can be tailored to meet specific weight requirements, especially in industries such as construction, automotive, and manufacturing, where precise weight specifications are indispensable. In summary, the dimensions and weight of steel billets can fluctuate based on industry needs, but they generally maintain a rectangular shape and can range from a few hundred kilograms to several metric tons.
- Q: What are the different heat treatment processes applied to steel billets?
- There are several different heat treatment processes that can be applied to steel billets, depending on the desired properties and characteristics of the final product. Some of the most common heat treatment processes used for steel billets include: 1. Annealing: This process involves heating the steel billets to a high temperature and then slowly cooling them, usually in a controlled atmosphere or furnace. Annealing helps to relieve internal stresses, improve machinability, and enhance the steel's ductility and toughness. 2. Normalizing: Normalizing is a heat treatment process that involves heating the steel billets to a temperature above the critical range and then allowing them to cool in still air. This process helps to refine the grain structure, improve the mechanical properties, and enhance the machinability of the steel. 3. Quenching: Quenching is a rapid cooling process that involves immersing the steel billets in a quenching medium, such as water, oil, or polymer, after they have been heated to a high temperature. This process creates a hardened and stronger steel with improved wear resistance, but it may also result in increased brittleness. 4. Tempering: Tempering is a heat treatment process that follows quenching and involves reheating the hardened steel billets to a specific temperature and then cooling them in still air. This process helps to relieve residual stresses, reduce brittleness, and improve the toughness and ductility of the steel. 5. Austempering: Austempering is a heat treatment process that involves quenching the steel billets in a bath of molten salt or other medium at a temperature just above the critical range, followed by holding them at that temperature until the desired transformation occurs. Austempering produces a steel with high strength, improved ductility, and reduced distortion. 6. Martempering: Martempering is a quenching process similar to austempering, but with a shorter holding time at the quenching temperature. This process results in a steel with a combination of high strength and toughness, as well as reduced distortion. 7. Case hardening: Case hardening is a heat treatment process that involves adding carbon to the surface layer of the steel billets, typically through carburizing or nitriding. This process forms a hardened case with increased wear resistance, while maintaining a more ductile core. These are just a few examples of the heat treatment processes that can be applied to steel billets. The specific process used will depend on the desired properties of the final product and the type of steel being treated.
- Q: What industries use steel billets?
- Steel billets are widely used in various industries due to their strength, durability, and versatility. Some of the main industries that heavily rely on steel billets include construction, automotive, manufacturing, and energy. In the construction industry, steel billets are used for the production of structural components such as beams, columns, and girders. These components provide the necessary strength and support in buildings, bridges, and other infrastructure projects. The automotive industry utilizes steel billets for the manufacturing of various car parts, including engine components, chassis, and suspension systems. Steel billets are preferred in this industry due to their high strength-to-weight ratio, which improves fuel efficiency and overall performance. Manufacturing industries, such as machinery, equipment, and tool production, also heavily rely on steel billets. They are used to manufacture gears, shafts, valves, and other critical components that require high strength, durability, and precision. Furthermore, steel billets are essential in the energy sector, particularly in the production of oil and gas pipelines. These pipelines require steel billets of specific grades to withstand harsh conditions, high pressures, and corrosive environments. In addition to these main industries, steel billets find applications in other sectors such as shipbuilding, aerospace, mining, and agriculture. They are widely used wherever strength, durability, and reliability are crucial. Overall, steel billets have a diverse range of applications across various industries, thanks to their exceptional mechanical properties. The demand for steel billets remains strong, as they are an essential raw material in the production of critical components in numerous sectors.
- Q: How is a steel billet made?
- Continuous casting is a common method used to produce steel billets. This process includes several steps that involve the gathering and processing of raw materials, the transformation of these materials into molten pig iron, and the refining of the molten pig iron in either a basic oxygen furnace or an electric arc furnace. In these refining furnaces, impurities are eliminated and alloying elements may be added to achieve specific properties. Once the molten steel is chemically balanced and refined, it is ready for casting. To do this, the steel is poured into a water-cooled copper mold known as a continuous caster. As it flows into the mold, the steel solidifies and takes the shape of a long rectangular or square billet. During the casting process, water is circulated through the mold to cool the steel quickly and aid in solidification. This controlled cooling ensures that the billet has a consistent structure and the desired mechanical properties. After solidification, the billet is cut into predetermined lengths using a torch or a shear. These billets can vary in size and weight depending on their intended use. Once cut, the billets can undergo further processing through rolling, forging, or other shaping methods to create various steel products such as bars, rods, tubes, or structural shapes. In summary, the production of a steel billet involves the transformation of raw materials into molten steel, the refining of the molten steel, and the casting of it into a solid shape using continuous casting. These billets then serve as the starting point for the production of a wide range of steel products used in various industries.
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Alloyed Steel Billets and Blooms Manufactured by Continue Casting
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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