Alloyed Steel Billets and Blooms Manufactured by Continue Casting
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
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Alloyed Steel Billets and Blooms Manufactured by Continue Casting
1.Structure of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Alloyed Steel Billets and Blooms Manufactured by Continue CastingImages
4. Alloyed Steel Billets and Blooms Manufactured by Continue Casting Specification
Steel Billets Manufactured by Continue Casting rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
5.FAQ of Alloyed Steel Billets and Blooms Manufactured by Continue Casting
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
Inclusions with the steel flow to lower part of crystallizer, the faster the speed, the deeper the impact.Because of proportion, inclusions have a rise trend.Movement is a steel circular trajectory, and buoyancy (vertical direction) on the synthesis, the impurities to slab inner arc lateral movement, to the solidification front, was captured by thick area.This quality problem, both in billet, round billet, slab casting machine of arc, exist, have to take a variety of methods, such as machine and electromagnetic stirring in the arc, and electromagnetic brake to solve on the slab.Japan's kawasaki steel mills and the Japanese steel pipe water island fushan factory or even change the arc slab casting machine to bend type casting machine, make the period of more than 3 m of vertical section, to facilitate inclusion floatation, for most curved round billet casting machine, a good performance of mold electromagnetic stirring is a must.Rotating force produced by electromagnetic stirring, make the liquid steel in the process of downward, strong circular motion, this kind of games (major) than the steel liquid to produce centrifugal force, the shell compression, while the mixed proportion (light) centripetal movement, gathered together, high temperature of the mixed collection will make particles increases and tends to rise more, avoid the inward arc movement.And the function of electromagnetic rotation force, reduce the liquid steel flow injection impact depth, and conducive to inclusion floatation.
29.According to the influence of finished product processing performance points, inclusion what type? According to the inclusion, plastic deformation can be divided into brittle inclusions inclusions and half plastic inclusions. Brittle inclusions generally refers to those who do not have plastic deformation capacity, complex and simple oxide composite oxides, nitride and notThe deformation of the ball,Dot inclusions.Because the wire is approved by billet hot rolled into wire rod after the drawing and form,For the deformation is large,soA1203And spinel deformation brittle inclusions is very big to the harm of wire rod. Inclusions in steel processing through plastic deformation when have good plasticity, extends along the flow direction of steel slits, belong to itClass hasThe SiO2Low content of iron silicate, iron sulfide, manganese(Fe,Mn) SAnd so on. Half of the plastic inclusions generally refers to all kinds of compound aluminum silicate inclusions. Deformation behavior of non-metallic inclusions in steel is more complex, not only depend on the type of inclusions, and composition and inclusionClosely related to deformation temperature.
③What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?And how is the process?
Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption
Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.
- Q:What are the different surface finishing techniques used for steel billets?
- Some of the different surface finishing techniques used for steel billets include shot blasting, pickling, and grinding. Shot blasting involves propelling abrasive particles at high speeds to remove rust, scale, and other surface contaminants. Pickling is a chemical process that uses acids to remove oxides, scale, and other impurities from the surface of the steel billets. Grinding is a mechanical process that uses abrasive wheels to smooth and polish the surface of the billets, creating a desired finish. These techniques help improve the surface quality and prepare the steel billets for further processing or use.
- Q:How are steel billets used in the manufacturing of fasteners?
- Fasteners are devices utilized for the purpose of joining or securing multiple objects together, and steel billets play a vital role in their production. These billets serve as the primary material from which fasteners are created. Typically, steel billets possess a square or rectangular shape and are considered semi-finished products. To produce them, molten steel is poured into molds and allowed to cool and solidify through a process known as casting. Once the steel billets have been obtained, they undergo a series of manufacturing procedures to transform them into fully functional fasteners. These procedures encompass hot rolling, cold drawing, and machining. The initial step involves hot rolling, in which the steel billets are subjected to high temperatures and passed through a set of rollers. This process enables the billets to take on the desired shape of long, cylindrical bars or rods with a specific diameter. Following hot rolling, the bars undergo cold drawing. This process entails pulling the bars through a series of dies to reduce their diameter and enhance their surface finish. Additionally, cold drawing contributes to improving the mechanical properties of the steel, rendering it stronger and more resilient. Finally, the steel bars are machined to create fasteners with precise designs. This involves cutting, threading, and forming the bars into bolts, screws, nuts, or other types of fasteners. Subsequently, the machined fasteners undergo heat treatment processes such as quenching and tempering to further enhance their strength and hardness. In summary, steel billets hold immense importance in the manufacturing of fasteners as they serve as the raw material that undergoes various transformation processes. Through hot rolling, cold drawing, and machining, steel billets are shaped into the desired form, resulting in high-quality fasteners that meet industry standards.
- Q:What are the international standards or certifications for steel billets?
- The international standards or certifications for steel billets include ASTM A615/A615M-20, ASTM A706/A706M-16, BS 4449:2005+A3:2016, and EN 10025-2:2004. These standards provide specifications for the chemical composition, mechanical properties, and dimensions of steel billets, ensuring their quality and suitability for various applications in the construction industry.
- Q:How are steel billets used in the manufacturing of agricultural equipment?
- Steel billets are an integral component in the manufacturing process of agricultural equipment. These billets, which are essentially semi-finished steel products, serve as the raw material for producing various parts and components of agricultural machinery. One of the primary uses of steel billets in agricultural equipment manufacturing is for the construction of the frame or chassis of the equipment. The frame provides the structural integrity and support necessary to withstand the demanding conditions encountered in agricultural applications. Steel billets are often used due to their high strength, durability, and resistance to corrosion, which are crucial qualities required for withstanding the heavy loads, vibrations, and exposure to harsh environments that agricultural machinery often faces. Additionally, steel billets are used in the production of other important components such as axles, gears, shafts, and blades. These components are critical for the proper functioning and performance of agricultural equipment. Steel billets are preferred for these applications due to their machinability, allowing them to be easily shaped and formed into the desired specifications and dimensions required for each component. Furthermore, steel billets are also utilized in the manufacturing of attachments and implements that are commonly used in agricultural operations. For instance, plows, harrows, cultivators, and seeders, all rely on steel billets to provide strength, durability, and resistance to wear and tear. These attachments are often subjected to demanding conditions and need to withstand the forces encountered during field operations. Overall, steel billets play a crucial role in the manufacturing of agricultural equipment by providing the necessary strength, durability, and functionality required for these machines to perform effectively in the agricultural sector. The use of steel billets ensures that the agricultural equipment can withstand the harsh conditions of farming operations, resulting in increased productivity, efficiency, and longevity of the machinery.
- Q:What are the factors that affect the quality of steel billets?
- There are several factors that can affect the quality of steel billets, which are semi-finished metal products used in the production of various steel products. Some of the key factors include: 1. Raw materials: The quality of steel billets is heavily influenced by the quality of the raw materials used in their production. The composition of the steel, such as the percentage of carbon and other alloying elements, plays a crucial role in determining the final quality of the billets. 2. Manufacturing process: The manufacturing process used to produce steel billets can significantly impact their quality. Factors such as the temperature, pressure, and duration of the heating and cooling processes, as well as the rate of solidification, can affect the internal structure and mechanical properties of the billets. 3. Quality control measures: The implementation of effective quality control measures throughout the production process is essential for ensuring the quality of steel billets. Regular inspections, testing, and monitoring of critical parameters, such as dimensions, surface finish, and chemical composition, help identify any deviations from the desired specifications and allow for corrective actions to be taken. 4. Equipment and technology: The quality of the equipment and technology used in the production of steel billets can have a significant impact on their quality. Advanced machinery and techniques, such as continuous casting or vacuum degassing, can improve the homogeneity and cleanliness of the billets, resulting in higher-quality products. 5. Environmental conditions: Environmental factors, such as temperature, humidity, and cleanliness of the production environment, can also affect the quality of steel billets. Contaminants, such as dust, pollutants, or moisture, can adversely impact the surface finish and overall quality of the billets. 6. Handling and storage: Proper handling and storage practices are crucial for maintaining the quality of steel billets. Any mishandling, such as dropping or rough handling, can lead to surface defects or internal damage. Similarly, improper storage conditions, such as exposure to moisture or corrosive substances, can deteriorate the quality of the billets. In conclusion, the quality of steel billets is influenced by a combination of factors, including the raw materials, manufacturing process, quality control measures, equipment and technology, environmental conditions, and handling and storage practices. By carefully considering and optimizing these factors, steel manufacturers can produce high-quality billets that meet the desired specifications and customer requirements.
- Q:What is the role of steel billets in the construction of high-rise buildings?
- Steel billets play a vital role in the construction of tall buildings, serving as the raw material for structural components like beams, columns, and girders. Their exceptional strength and durability make them ideal for supporting heavy loads and resisting external forces such as wind and earthquakes. Furthermore, steel billets offer design and construction flexibility, allowing architects and engineers to create intricate and visually appealing structures. Their versatility also enables the construction of large spans, reducing the need for excessive supporting columns and maximizing usable space. In addition, steel billets are highly resistant to corrosion and fire, ensuring the longevity and safety of skyscrapers. The galvanized or coated surface protects against rust, while the fire-resistant properties of steel maintain its strength at high temperatures. Moreover, steel billets contribute to the sustainability and environmental efficiency of high-rise construction. The use of recycled steel billets reduces the demand for virgin resources and minimizes waste, aligning with sustainable development principles. In conclusion, steel billets are crucial for constructing tall buildings due to their strength, durability, flexibility, resistance to corrosion and fire, and contribution to sustainable development. They enable the creation of robust, safe, and aesthetically pleasing structures that can withstand various forces and optimize space utilization.
- Q:What are the different types of steel used for manufacturing billets?
- There are several different types of steel that are commonly used for manufacturing billets, each with its own unique properties and applications. Some of the most common types of steel used for this purpose include: 1. Mild Steel: This is one of the most widely used types of steel for manufacturing billets. It has a low carbon content and is known for its strength and ductility. Mild steel is often used for general purpose applications where high strength is not required. 2. Carbon Steel: This type of steel contains higher levels of carbon compared to mild steel. It offers improved hardness and strength, making it suitable for applications that require greater resistance to wear and tear, such as tools and machinery components. 3. Alloy Steel: Alloy steel is made by adding various alloying elements, such as manganese, nickel, chromium, or molybdenum, to the base iron. This results in a steel with enhanced properties such as increased strength, durability, and corrosion resistance. Alloy steel billets are commonly used in the automotive, aerospace, and construction industries. 4. Stainless Steel: Stainless steel is a steel alloy that contains a minimum of 10.5% chromium, which provides excellent resistance to corrosion and staining. This makes it ideal for applications that require high levels of hygiene, such as food processing equipment and medical devices. 5. Tool Steel: Tool steel is a type of high-carbon steel that is specifically designed to be used in the production of tools, dies, and molds. It is known for its hardness, wear resistance, and ability to retain its shape at high temperatures. 6. High-Speed Steel: High-speed steel is a type of tool steel that is specifically designed to withstand high temperatures without losing its hardness. It is commonly used for cutting tools, such as drills and milling cutters. These are just a few examples of the different types of steel used for manufacturing billets. The choice of steel will depend on the specific requirements of the application, such as strength, durability, corrosion resistance, and temperature resistance.
- Q:What is the cost of producing steel billets?
- The cost of producing steel billets can vary depending on various factors such as the quality of the raw materials used, the production process employed, and the market conditions. Generally, the cost of producing steel billets includes several components. Firstly, the cost of raw materials, which typically include iron ore, coal or coke, and other alloying elements. The prices of these materials can fluctuate based on global market dynamics and availability. Secondly, the cost of energy is a significant factor in steel billet production. This includes the cost of electricity and fuel required for the manufacturing process, such as powering the blast furnaces or electric arc furnaces used to melt the raw materials. Thirdly, labor costs play a crucial role in the overall cost of production. This includes wages for skilled and unskilled workers involved in operating the machinery, maintaining equipment, and overseeing the production process. Additionally, there are indirect costs that need to be considered, such as maintenance and repair expenses for machinery, transportation costs for raw materials and finished products, and overhead costs related to administrative functions. It is important to note that the cost of producing steel billets can also be influenced by external factors like government regulations, tariffs, and taxes. Furthermore, market demand and competition can impact pricing strategies and ultimately affect production costs. Therefore, providing an exact cost figure for producing steel billets is challenging as it is subject to constant fluctuations. It is best to consult industry experts or steel manufacturers for the most accurate and up-to-date information on production costs.
- Q:Are steel billets subject to any heat treatment processes?
- Yes, steel billets are subject to heat treatment processes. Heat treatment processes such as annealing, normalizing, quenching, and tempering can be applied to steel billets to enhance their mechanical properties and improve their overall performance.
- Q:What is the role of steel billets in the manufacturing of fasteners?
- Fasteners, which are crucial components used to connect objects and provide stability and strength, rely heavily on steel billets in their manufacturing process. Acting as semi-finished products, steel billets serve as the starting point for fastener production. To make the steel billets malleable, the first step in the manufacturing process involves heating them to a specific temperature of approximately 1200-1300 degrees Celsius. This heating process facilitates easier shaping and manipulation during subsequent stages. Once the billets are heated, they undergo shaping by passing through a series of dies. These dies exert significant pressure to mold the billets into the desired form of the fastener. Designed with precise dimensions and shapes for each type of fastener, such as bolts, screws, or nuts, the dies play a key role in the shaping process. The deformation and compression experienced by the steel billets during shaping result in the basic structure and form of the fastener. The pressure applied by the dies ensures that the fasteners possess the necessary strength and durability to withstand the forces they will encounter in their intended applications. Moreover, steel billets are selected for fastener manufacturing due to their inherent properties. Steel exhibits exceptional strength, toughness, and corrosion resistance, making it an ideal material for fasteners. By starting with high-quality steel billets, the resulting fasteners will inherit these desirable attributes, guaranteeing reliability and longevity after installation. In conclusion, the significance of steel billets in fastener production cannot be overstated. Serving as the raw material, they undergo shaping and deformation to ultimately acquire the desired fastener shape. The use of steel billets ensures that the resulting fasteners possess the required strength, durability, and corrosion resistance for their intended applications.
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Alloyed Steel Billets and Blooms Manufactured by Continue Casting
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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