• Steel Billets or Blooms Manufactured by Continue Casting System 1
  • Steel Billets or Blooms Manufactured by Continue Casting System 2
Steel Billets or Blooms Manufactured by Continue Casting

Steel Billets or Blooms Manufactured by Continue Casting

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Tianjin
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Min Order Qty:
1000 m.t.
Supply Capability:
10000 m.t./month

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Steel Billets or Blooms Manufactured by Continue Casting

 

1.Structure of  Steel Billets or Blooms Manufactured by Continue Casting

 

Steel Billets or Blooms Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube


2.Main Features of  Steel Billets or Blooms Manufactured by Continue Casting

Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Steel Billets or Blooms Manufactured by Continue Casting Images

 

Steel Billets or Blooms Manufactured by Continue Casting

Steel Billets or Blooms Manufactured by Continue Casting

 

 

 

 

 

4.  Steel Billets or Blooms Manufactured by Continue Casting Specification

 Steel Billets Manufactured by Continue Casting  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Steel Billets or Blooms Manufactured by Continue Casting

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 The causes of surface transverse crack and prevent method have? Transverse cracks in the slab vibration mark the surface of the inner arc wave trough, is usually not hidden, crack depth can be up to 7 mm, width is 0.2 mm.Cracks in the existing body of the mesh area.The cause of general is disorder caused by the continuous casting process control.Such as: vibration mark too deep, Al, N content in steel, prompting particle (A1N) in the grain boundary precipitates, induced transverse crack;Billet straightening within the range of brittleness temperature 700 ~ 900 ℃;Secondary cooling is too strong, and so on. Continuous casting process and some measures to prevent the transverse crack in general are: mold using high frequency small amplitude;With smooth and weak cooling, secondary cooling and make the slab surface temperature greater than 900 ℃;Mould liquid level is stable, and USES the good lubrication performance, low viscosity of protecting slag.

What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?And how is the process?

Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption

Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.

 

 

Q:How are steel billets used in the production of industrial valves?
Steel billets are used in the production of industrial valves as they serve as the raw material for shaping and forming various valve components, such as bodies, bonnets, stems, and discs. Through machining, forging, and welding processes, the steel billets are transformed into the required shapes and sizes, ensuring the strength and durability of the valves.
Q:How do steel billets contribute to the manufacturing of industrial machinery?
Steel billets are an essential raw material in the manufacturing of industrial machinery as they serve as the starting point for various components. These billets are used to forge or cast parts such as gears, shafts, frames, and other critical structural elements. The high strength and durability of steel make it ideal for withstanding the harsh operating conditions and heavy loads often encountered in industrial machinery. Additionally, the versatility of steel allows for the fabrication of complex shapes and sizes, ensuring precise and reliable performance in the machinery.
Q:What are the environmental impacts of steel billet production?
The production of steel billets, which are semi-finished steel products, can have various environmental impacts. One significant environmental impact is the emission of greenhouse gases during the steel manufacturing process. The production of steel billets involves the melting of iron ore, which releases carbon dioxide (CO2) into the atmosphere. CO2 is a major contributor to global warming and climate change. Another environmental impact of steel billet production is the consumption of natural resources. The steel industry requires significant amounts of water and energy to produce billets. The extraction and processing of raw materials, such as iron ore and coal, can also lead to habitat destruction and disruption of ecosystems. Furthermore, the production of steel billets can result in air and water pollution. The combustion of fossil fuels during the manufacturing process releases various pollutants, including sulfur dioxide (SO2) and nitrogen oxides (NOx), which contribute to acid rain and respiratory problems. Additionally, the discharge of wastewater from steel production can contain heavy metals and other contaminants, which can pollute rivers and harm aquatic life. Steel billet production also generates solid waste, such as slag and dust, which can pose challenges for waste management. These waste materials may contain toxic substances and require proper handling and disposal to prevent environmental contamination. To mitigate the environmental impacts of steel billet production, various measures can be taken. The adoption of cleaner technologies, such as energy-efficient furnaces and recycling processes, can help reduce energy consumption and emissions. Implementing rigorous environmental management systems and investing in pollution control technologies can also minimize air and water pollution. Additionally, promoting the use of recycled steel and sustainable sourcing of raw materials can help conserve natural resources and reduce the environmental footprint of steel billet production.
Q:Iron type frequency furnace, billet 150, continuous casting billet between the hole, please help net friend to find the original, please ask non answer, not Xie, please mention, understand enough, please resume me
1: new furnace, new furnace lining contains more gas2: raw material no clean, no coincidence?3: melt protection? Temperature is not high, no refining and static?4:3 point, mold and traction to look for defects, mold cooling effect - water temperature - traction line and horizontal - traction process5: stop and pull
Q:What is the purpose of steel billets?
The purpose of steel billets is to serve as raw material for the production of various steel products. Steel billets are semi-finished products that are typically square or rectangular in shape, and they are produced through the process of casting or hot rolling. These billets are then further processed in various ways, such as forging, rolling, or extrusion, to create finished steel products like bars, rods, wire, pipes, and tubes. Steel billets are crucial in the steel manufacturing industry as they provide a uniform and consistent starting material that can be easily shaped and formed into a wide range of products. They possess desirable properties like strength, durability, and ductility, making them suitable for use in construction, automotive, infrastructure, machinery, and many other applications. The use of steel billets allows manufacturers to efficiently produce steel products with specific dimensions, mechanical properties, and surface finishes. By controlling the composition and processing of the billets, steel manufacturers can tailor the final product to meet the specific requirements of customers, ensuring the desired performance and quality. In summary, the purpose of steel billets is to serve as a starting material for the production of various steel products. They provide the foundation for shaping and forming steel into the desired finished products, enabling industries to meet the diverse needs of modern society.
Q:What are the potential applications of steel billets in the textile industry?
Steel billets have a wide range of potential applications in the textile industry. One of the major areas where steel billets can be used is in the production of textile machinery. Steel billets can be used to manufacture various machine components such as gears, shafts, and frames, which are crucial for the smooth functioning of textile machines. These components require high strength and durability, and steel billets provide the necessary properties to withstand the demanding operational conditions of textile machinery. Another potential application of steel billets in the textile industry is in the production of textile molds and dies. Steel billets can be machined into intricate shapes and used to create molds and dies for fabricating textile products. These molds and dies are used in processes like injection molding and extrusion, which are commonly used in textile manufacturing. Steel billets offer excellent dimensional stability and resistance to wear and tear, making them ideal for producing long-lasting molds and dies. Furthermore, steel billets can be used in the construction of textile production facilities. Steel is a versatile and strong material that can be easily shaped and welded, making it suitable for the construction of textile industry infrastructure. Steel billets can be used to fabricate support structures, frames, and beams for textile factories. These structures provide stability and strength to the buildings and ensure the safe and efficient operation of textile production processes. In addition, steel billets can find applications in the packaging of textile products. Steel billets can be used to manufacture steel drums and containers, which are commonly used for storing and transporting textiles. Steel drums offer excellent durability, protection against external factors, and resistance to damage during handling and transportation. Overall, the potential applications of steel billets in the textile industry are diverse and encompass various aspects of textile manufacturing, including machinery production, mold and die fabrication, construction, and packaging. The use of steel billets in these applications contributes to the efficiency, reliability, and quality of textile production processes.
Q:What are the different types of steel billet forming processes?
The different types of steel billet forming processes include hot rolling, cold rolling, extrusion, forging, and casting.
Q:What are the potential defects or flaws in steel billets?
There are several potential defects or flaws that can occur in steel billets, which can affect the quality and performance of the final product. Some of these defects include: 1. Surface defects: Steel billets can develop surface cracks, scales, or scratches during the manufacturing process. These defects can weaken the material and reduce its structural integrity. 2. Internal defects: Inclusions, such as non-metallic impurities or gas bubbles, can be present within the steel billets. These internal defects can cause localized weaknesses and reduce the overall strength of the material. 3. Segregation: Uneven distribution of alloying elements or impurities can lead to segregation, where certain areas of the billet have different chemical compositions. Segregation can result in inconsistent mechanical properties across the material and decrease its uniformity. 4. Central segregation: This defect occurs when there is a concentration of impurities or alloying elements in the central region of the billet, leading to a weaker core. Central segregation can cause structural failures and reduce the overall reliability of the steel billet. 5. Shrinkage cavities: During the solidification process, shrinkage cavities can form in the steel billet due to the contraction of the molten metal. These cavities can weaken the material and compromise its structural integrity. 6. Surface decarburization: Exposure to high temperatures or improper heat treatment can cause the surface of the steel billet to lose carbon content, resulting in surface decarburization. This defect can reduce the hardness and strength of the material. 7. Laminations: Laminations are thin, elongated voids or layers that can form parallel to the surface of the billet. These defects can weaken the material and make it prone to cracking or failure under stress. 8. Internal cracks: Internal cracks can occur due to improper cooling or handling of the billet during the manufacturing process. These cracks can compromise the structural integrity of the steel billet and potentially lead to catastrophic failure. It is important to detect and address these defects early on to ensure the quality and reliability of the steel billets. Various non-destructive testing techniques, such as ultrasonic testing or magnetic particle inspection, can be utilized to identify and mitigate these potential flaws.
Q:How are steel billets used in the manufacturing of slabs?
Steel billets are an essential raw material used in the manufacturing of slabs. Slabs are large, flat pieces of steel that are used as a primary input in various industries, such as construction, automotive, and manufacturing. To produce slabs, the first step involves obtaining steel billets. These billets are semi-finished steel products that are typically obtained through the continuous casting process or by hot-rolling ingots. They are solid, rectangular or square-shaped blocks of steel with a cross-sectional area that can vary depending on the desired size and thickness of the slabs. Once the steel billets are obtained, they are heated to a high temperature to make them more malleable and easier to shape. This process, known as hot rolling, involves passing the billets through a series of rolling mills to progressively reduce their thickness and increase their length. The rolling mills apply intense pressure to the billets, causing them to elongate and acquire the desired dimensions. During the hot rolling process, the steel billets are often subjected to various manipulations, such as reheating and cooling, to ensure proper shaping and metallurgical properties. The billets may also go through additional processes, such as descaling (removing the oxide layer) and surface treatment, to enhance their quality and finish. Once the hot rolling process is completed, the steel billets are transformed into slabs. These slabs are then further processed to meet specific requirements. For instance, they may undergo additional rolling or reheating processes to achieve the desired thickness, dimensions, and surface finish. The slabs can also be cut into smaller pieces or further processed into different steel products, such as plates, sheets, or coils, depending on the intended use. In summary, steel billets play a crucial role in the manufacturing of slabs. They serve as the starting point for the production process, undergoing hot rolling and other treatments to transform them into the desired shape, size, and quality. The resulting slabs are then used as a primary input in various industries, contributing to the production of a wide range of steel products.
Q:How do steel billets contribute to the food processing industry?
Steel billets are used in the food processing industry to manufacture various equipment and machinery required for food production and processing. These billets serve as the raw material for constructing conveyor belts, mixers, crushers, and other machinery used in food processing plants. Additionally, steel billets are also utilized in the construction of storage tanks, processing vessels, and packaging equipment that maintain hygiene standards and ensure the safe and efficient handling of food products.

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