Alloyed Steel Billets Manufactured by Continue Casting
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
You Might Also Like
Alloyed Steel Billets Manufactured by Continue Casting
1.Structure of Alloyed Steel Billets Manufactured by Continue Casting
Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Alloyed Steel Billets Manufactured by Continue Casting.
Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Alloyed Steel Billets Manufactured by Continue Casting Images
4. Alloyed Steel Billets Manufactured by Continue Casting Specification
Steel Billets Manufactured by Continue Casting rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Alloyed Steel Billets Manufactured by Continue Casting
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have estaWhat are the types of cracks? Casting billet surface defects is one of the important defects affect the yield and quality of continuous casting machine.According to the statistics, all kinds of defects of cracks accounted for50%.castingCrack of billet, the person that weigh can lead to leakage or scrap, light person to finishing, affect the caster productivity already so,And influenceProduct quality, increase the cost.blished the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
To analyze the causes of various cracks, the purpose is to study the effects on the crack of the electromagnetic stirring process.Although so far, the academia has not yet been approved electromagnetic stirrer for sure what is the effect of crack, however, some continuous casting experts thought that crystallizer mixer has inhibitory effect on the corner crack of slab, and we, through the study of F - EMS found mixer on the local crack of slab has obvious control action.
③What are the causes of surface longitudinal crack?
Of the nozzle and the mould protection slag melting performance, liquid slag layer is too thick or too thin cause unequal, crystallizer liquid slag filmSurface wave, in steelS + PContent exceeds allowable values, etc. These reasons cause the solidification shell thickness unevenness or make local solidification shell thin easy to crack;Liquid slag layer, the liquid level fluctuation is too thinBig, longitudinal crack increased significantly;S + PExcessive content, significantly lower high temperature performance of steel and plastic, prone to the longitudinal crack.
- Q: How are steel billets inspected for internal and surface defects?
- Steel billets are inspected for internal and surface defects through various methods, including visual inspection, ultrasonic testing, magnetic particle inspection, and eddy current testing. Visual inspection involves examining the billets for any visible defects such as cracks, holes, or surface irregularities. Ultrasonic testing utilizes high-frequency sound waves to detect internal defects by analyzing the reflected waves. Magnetic particle inspection uses magnetic fields and iron particles to identify surface cracks or defects that may not be visible to the naked eye. Eddy current testing involves passing an electrical current through the billets to identify surface defects or inconsistencies in conductivity. These inspection techniques ensure the quality and integrity of steel billets for further processing.
- Q: What are the main safety considerations when handling steel billets?
- The main safety considerations when handling steel billets include wearing appropriate personal protective equipment such as gloves, safety glasses, and steel-toed boots to protect against potential injuries. Proper lifting techniques should be used to prevent strains and back injuries when moving heavy billets. Additionally, ensuring a well-organized and clutter-free work area, as well as proper storage and stacking of the billets, can help prevent accidents and injuries.
- Q: How are steel billets used in the production of automotive exhaust systems?
- Steel billets are used in the production of automotive exhaust systems as they are melted down and shaped into specific components such as pipes, mufflers, and catalytic converters. These billets serve as the raw material that is then processed and fabricated to form the various parts of the exhaust system, ensuring durability, strength, and efficient performance.
- Q: What are the challenges faced in the production of steel billets?
- There are several challenges faced in the production of steel billets. Some of the major challenges include ensuring consistent quality and composition of the billets, managing the high temperatures involved in the production process, minimizing energy consumption, and meeting environmental regulations. Additionally, maintaining the proper size and shape of the billets throughout the production process is crucial, as any deviations can lead to subsequent processing issues. Overall, the production of steel billets requires careful monitoring, control, and adherence to strict standards to overcome these challenges.
- Q: What are the different types of welding processes used for joining steel billets?
- There are several types of welding processes used for joining steel billets, including shielded metal arc welding (SMAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), submerged arc welding (SAW), and laser beam welding (LBW). Each process has its own advantages and is chosen based on factors such as the thickness of the billets, the desired strength of the joint, and the production requirements.
- Q: What is the typical weight of a steel billet?
- The typical weight of a steel billet can vary depending on the specific dimensions and requirements, but it is commonly found to range between 1,000 to 5,000 kilograms or 2,205 to 11,023 pounds.
- Q: What are the different surface treatments for improved dimensional accuracy in steel billets?
- To enhance dimensional accuracy in steel billets, various surface treatments can be utilized. These treatments have the objectives of reducing surface imperfections, improving surface finish, and minimizing dimensional variations. Some commonly employed surface treatments for achieving improved dimensional accuracy in steel billets include: 1. Shot blasting: By forcefully propelling abrasive particles onto the billet's surface, shot blasting effectively eliminates dirt, scale, and surface contaminants. This results in a smoother and cleaner surface, thereby eliminating potential dimensional variations caused by surface irregularities. 2. Peeling: In this machining process, a cutting tool is used to remove a thin layer of material from the billet's surface. Peeling helps eliminate surface defects and imperfections, leading to enhanced dimensional accuracy. Additionally, peeling can improve the billet's surface finish. 3. Grinding: Material removal from the billet's surface is achieved through the use of an abrasive wheel or belt in the grinding process. This treatment effectively eliminates surface irregularities like high spots or scratches, contributing to improved dimensional accuracy. Furthermore, grinding provides a smoother and more uniform surface finish. 4. Turning: Using a cutting tool, turning involves the removal of material from the billet's surface. This treatment enables the achievement of precise dimensions and surface finish. Additionally, turning can enhance the billet's concentricity and straightness. 5. Polishing: Polishing entails the use of abrasive materials or compounds to create a smooth and reflective surface on the billet. By eliminating surface imperfections such as scratches or blemishes, polishing contributes to improved dimensional accuracy and surface finish. It is important to consider that the choice of surface treatment may vary depending on specific requirements and desired outcomes. Manufacturers often employ a combination of these treatments to attain optimal dimensional accuracy in steel billets.
- Q: How are steel billets used in the production of gear blanks?
- Steel billets are used in the production of gear blanks as they serve as the raw material for shaping and forming the gears. The steel billets are heated and forged into the desired shape, and then machined to create the gear blanks. These gear blanks are further processed and finished to become fully functional gears, which are then used in various machinery and equipment.
- Q: How do steel billets contribute to the manufacturing of telecommunications equipment?
- Steel billets are an essential raw material in the manufacturing of telecommunications equipment. They are used to form various components such as frames, housings, brackets, and mounting structures. The strength, durability, and versatility of steel make it an ideal choice for these applications, providing the necessary support and protection for sensitive electronic components. Additionally, steel billets can be easily machined, welded, and coated, allowing for precise customization and finishing required in telecommunications equipment.
- Q: What are the properties of high-quality steel billets?
- High-quality steel billets possess several key properties that make them desirable for various applications. First and foremost, these billets have a high level of purity, meaning they contain minimal impurities such as sulfur, phosphorus, and other non-metallic elements. This purity contributes to the overall strength and performance of the steel. Another important property of high-quality steel billets is their uniform internal structure. This means that the grains within the billet are evenly distributed, resulting in consistent mechanical properties throughout the material. This uniformity enhances the strength, toughness, and durability of the steel. High-quality steel billets also exhibit excellent dimensional accuracy. They have precise and consistent dimensions, which are crucial for subsequent processing and manufacturing operations. This dimensional accuracy ensures that the billets can be easily formed, rolled, forged, or machined into their intended final shapes. Furthermore, high-quality steel billets possess superior surface finish. They are free from defects such as cracks, voids, or inclusions on their surfaces. This smooth and defect-free surface allows for better heat transfer, improved corrosion resistance, and enhanced aesthetic appearance of the final steel products. Lastly, high-quality steel billets exhibit excellent metallurgical properties. They have a well-controlled chemical composition, which determines their specific mechanical and physical characteristics. These properties can be tailored to meet the requirements of different applications, such as high strength, high ductility, or resistance to extreme temperatures. In summary, high-quality steel billets possess properties such as purity, uniform internal structure, dimensional accuracy, excellent surface finish, and desirable metallurgical properties. These properties make them ideal for a wide range of applications, including construction, automotive, aerospace, and manufacturing industries.
Send your message to us
Alloyed Steel Billets Manufactured by Continue Casting
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
Similar products
Hot products
Hot Searches
Related keywords