• Alloyed Steel Billets Manufactured by Continue Casting System 1
  • Alloyed Steel Billets Manufactured by Continue Casting System 2
Alloyed Steel Billets Manufactured by Continue Casting

Alloyed Steel Billets Manufactured by Continue Casting

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1000 m.t.
Supply Capability:
10000 m.t./month

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Alloyed Steel Billets Manufactured by Continue Casting

 

1.Structure of  Alloyed Steel Billets Manufactured by Continue Casting

 

Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube


2.Main Features of  Alloyed Steel Billets Manufactured by Continue Casting.

Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Alloyed Steel Billets Manufactured by Continue Casting Images

 

Alloyed Steel Billets Manufactured by Continue Casting

Alloyed Steel Billets Manufactured by Continue Casting

 

 

 

 

 

4.  Alloyed Steel Billets Manufactured by Continue Casting Specification

 Steel Billets Manufactured by Continue Casting  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Alloyed Steel Billets Manufactured by Continue Casting

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have estaWhat are the types of cracks?   Casting billet surface defects is one of the important defects affect the yield and quality of continuous casting machine.According to the statistics, all kinds of defects of cracks accounted for50%.castingCrack of billet, the person that weigh can lead to leakage or scrap, light person to finishing, affect the caster productivity already so,And influenceProduct quality, increase the cost.blished the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

To analyze the causes of various cracks, the purpose is to study the effects on the crack of the electromagnetic stirring process.Although so far, the academia has not yet been approved electromagnetic stirrer for sure what is the effect of crack, however, some continuous casting experts thought that crystallizer mixer has inhibitory effect on the corner crack of slab, and we, through the study of F - EMS found mixer on the local crack of slab has obvious control action.


 

What are the causes of surface longitudinal crack? 

  Of the nozzle and the mould protection slag melting performance, liquid slag layer is too thick or too thin cause unequal, crystallizer liquid slag filmSurface wave, in steelS + PContent exceeds allowable values, etc.   These reasons cause the solidification shell thickness unevenness or make local solidification shell thin easy to crack;Liquid slag layer, the liquid level fluctuation is too thinBig, longitudinal crack increased significantly;S + PExcessive content, significantly lower high temperature performance of steel and plastic, prone to the longitudinal crack.

 

 

Q: What are the main factors that affect the availability of steel billets?
The availability of steel billets is affected by various key factors. First and foremost, the availability of raw materials plays a critical role. Steel billets are produced by melting iron ore, alongside other materials like coal and limestone, in a blast furnace. The production of steel billets can be greatly influenced by the availability and cost of these raw materials. Any disruptions in the supply chain, such as a shortage of iron ore or a sudden increase in prices, can result in a decrease in the availability of steel billets. Additionally, the demand for steel billets also impacts their availability. The construction and manufacturing industries are the primary consumers of steel billets, as they use them to manufacture various steel products like bars, rods, and beams. If there is a surge in demand for steel products, it can strain the availability of steel billets, particularly if the production capacity is unable to keep pace with the increased demand. Moreover, market dynamics and economic conditions can have an effect on the availability of steel billets. Factors like fluctuations in steel prices, changes in government policies, and trade barriers can influence the overall supply and demand balance. For instance, the implementation of tariffs or restrictions on steel imports can reduce the availability of steel billets in a specific region, as domestic production may not be sufficient to meet the demand. Furthermore, technological advancements and production capabilities also contribute to determining the availability of steel billets. Enhancements in manufacturing processes, such as the utilization of electric arc furnaces or continuous casting, can enhance production efficiency and output. Conversely, any technical issues or maintenance problems in steel plants can disrupt production and subsequently decrease the availability of steel billets. In conclusion, the availability of steel billets is influenced by factors such as the availability and cost of raw materials, the demand for steel products, market dynamics, economic conditions, and technological advancements. These factors, either individually or collectively, can impact the availability of steel billets. It is crucial for stakeholders in the steel industry to monitor and address these factors in order to ensure a stable supply of steel billets.
Q: How are steel billets used in the production of automotive components?
Automotive components heavily rely on steel billets as a crucial raw material. During the manufacturing process, these billets are heated and then either forged or rolled to form different shapes and sizes, ultimately creating the desired automotive parts. These billets serve as the foundation for producing crucial components such as engine blocks, crankshafts, connecting rods, axles, and suspension parts. Steel's high strength and durability make it the perfect material for these vital components, ensuring the safety and performance of automobiles. Once heated, the steel billets undergo various shaping processes, including hot forging or hot rolling. Hot forging involves applying pressure to the heated billet using a die to achieve the desired shape. This process not only finalizes the component's shape but also enhances its mechanical properties by aligning the steel's grain structure. On the other hand, hot rolling involves passing the heated billet through a series of rolling mills to gradually reduce its thickness and shape it into a specific profile. This method is commonly used for manufacturing long automotive components such as axles or suspension parts. Following the shaping process, the automotive components undergo additional manufacturing steps such as heat treatment, machining, and surface finishing to enhance their strength, precision, and aesthetic appeal. Steel billets offer numerous advantages in automotive component production. Their exceptional mechanical properties, including high strength, toughness, and wear resistance, make them ideal for withstanding the demanding conditions and loads experienced by automotive parts. Moreover, steel's malleability and formability enable manufacturers to create intricate and complex designs, ensuring optimal functionality and performance. In conclusion, steel billets play a crucial role in automotive component production by serving as the raw material that is shaped and formed into various critical parts. Steel's strength, durability, and versatility make it an essential material for ensuring the safety, reliability, and performance of automobiles.
Q: What are the main factors affecting the strength of steel billets?
The strength of steel billets can be influenced by several key factors. Firstly, the composition of the steel plays a vital role in determining its strength. The types and quantities of different elements present in the steel, such as carbon, manganese, and silicon, can enhance its strength by forming solid solutions or creating carbides. These modifications increase the steel's hardness and resistance to deformation. Secondly, the strength of steel can be affected by the heat treatment process. By subjecting the steel billets to controlled heating and cooling conditions, the microstructure of the steel can be altered, resulting in variations in its strength properties. Annealing, quenching, and tempering are different heat treatment methods that can be utilized to achieve specific strength characteristics. Additionally, the size and distribution of grains within the steel structure can impact its strength. Smaller grain sizes tend to increase the strength of steel by impeding dislocation movement and promoting grain boundary strengthening. Techniques like hot rolling and controlled cooling can be employed to produce fine-grained steel billets. Moreover, the microstructure of the steel, including the arrangement and morphology of different phases, can influence its strength. The presence of specific phases like martensite or bainite can significantly enhance the strength of steel by providing a more rigid and stable structure. The processing conditions during the production of steel billets also play a crucial role in determining their strength. Factors such as rolling temperature, deformation rate, and cooling rate can affect the microstructural evolution and mechanical properties of the steel. Controlling these processing parameters is essential to achieve the desired strength characteristics. Furthermore, the presence of inclusions or defects within the steel can weaken its strength. Non-metallic particles or voids act as stress concentrators and can initiate cracks or fractures, thereby reducing the overall strength and integrity of the steel billets. By considering and optimizing these factors, manufacturers can produce steel billets with improved strength properties. This enables their utilization in various applications that require high strength and durability.
Q: How are steel billets used in the manufacturing of construction machinery parts?
Steel billets are used in the manufacturing of construction machinery parts as the starting material for forging, casting, or machining processes. They are heated and shaped into various components such as gears, shafts, frames, and structural elements, providing the necessary strength, durability, and precision required for construction machinery.
Q: Can steel billets be used for structural applications?
Yes, steel billets can be used for structural applications. Steel billets are semi-finished products commonly used in the manufacturing of various structural components such as beams, columns, and rods. These billets can be further processed through rolling or forging to create the desired shapes and sizes required for structural applications. The high strength and durability of steel make it a popular choice for constructing buildings, bridges, and other infrastructure projects.
Q: What is the role of steel billets in the construction of sports facilities?
Steel billets play a crucial role in the construction of sports facilities as they are the raw material used to manufacture various steel components such as beams, columns, and reinforcements. These components provide structural support and stability to the sports facility, ensuring its durability and safety. Additionally, steel billets are also used to create seating structures, roofing systems, and other architectural elements, enhancing the overall aesthetics and functionality of the sports facility.
Q: What are the different surface treatments applied to alloy steel billets?
Some of the different surface treatments applied to alloy steel billets include hot rolling, cold drawing, peeling, grinding, and polishing. These treatments are used to improve the surface finish, dimensional accuracy, and overall quality of the billets.
Q: How are steel billets used in the production of hydraulic cylinders?
Hydraulic cylinders rely on steel billets as a crucial raw material for their production. These billets, which are cylindrical and made of high-quality steel, serve as the starting point for the manufacturing process. To begin, the steel billets are heated in a furnace. This heating process, known as hot rolling, makes the billets more malleable and easier to work with. Once heated, the billets are then passed through a series of rollers, shaping and elongating them to the desired size and form. After the initial shaping, the billets undergo further processing through various machining operations. These operations include drilling, boring, milling, and grinding, among others. By using these machining processes, the necessary features and dimensions for hydraulic cylinders, such as piston and rod bores, mounting holes, and fluid flow ports, are created. Once the machining operations are complete, the billets are subjected to heat treatment to improve their mechanical properties. The specific heat treatment method, either quenching and tempering or annealing, depends on the hydraulic cylinder's requirements. Heat treatment enhances the steel's strength, hardness, and durability, ensuring that the hydraulic cylinder can withstand the high pressures and forces it will encounter during operation. After shaping, machining, and heat treatment, the steel billets are ready for the final assembly stage. Other components, such as pistons, rods, seals, and valves, are added to complete the hydraulic cylinder. These components are carefully integrated with the billets to ensure proper functionality and reliable performance. In conclusion, steel billets are essential for the production of hydraulic cylinders. They undergo heating, shaping, machining, heat treatment, and assembly to form the core structure of the cylinder. This guarantees that the hydraulic cylinder possesses the necessary strength, durability, and precision required for efficient operation in a variety of industrial and mobile applications.
Q: What is the billet price in China today?
Building materials tend to be stable, the price is good to pick up the trend, the overall no big changes, specific to my steel network detailed inquiries, information here will be updated every day
Q: Can steel billets be used in the production of sculptures and artwork?
Yes, steel billets can be used in the production of sculptures and artwork. Steel's strength and durability make it a popular choice for creating large outdoor sculptures or intricate metal artwork. The material can be shaped, welded, and manipulated to bring artistic visions to life, offering artists a versatile medium to express their creativity.

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