Alloyed Steel Billets Manufactured by Continue Casting
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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Alloyed Steel Billets Manufactured by Continue Casting
1.Structure of Alloyed Steel Billets Manufactured by Continue Casting
Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Alloyed Steel Billets Manufactured by Continue Casting.
Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Alloyed Steel Billets Manufactured by Continue Casting Images
4. Alloyed Steel Billets Manufactured by Continue Casting Specification
Steel Billets Manufactured by Continue Casting rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Alloyed Steel Billets Manufactured by Continue Casting
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have estaWhat are the types of cracks? Casting billet surface defects is one of the important defects affect the yield and quality of continuous casting machine.According to the statistics, all kinds of defects of cracks accounted for50%.castingCrack of billet, the person that weigh can lead to leakage or scrap, light person to finishing, affect the caster productivity already so,And influenceProduct quality, increase the cost.blished the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
To analyze the causes of various cracks, the purpose is to study the effects on the crack of the electromagnetic stirring process.Although so far, the academia has not yet been approved electromagnetic stirrer for sure what is the effect of crack, however, some continuous casting experts thought that crystallizer mixer has inhibitory effect on the corner crack of slab, and we, through the study of F - EMS found mixer on the local crack of slab has obvious control action.
③What are the causes of surface longitudinal crack?
Of the nozzle and the mould protection slag melting performance, liquid slag layer is too thick or too thin cause unequal, crystallizer liquid slag filmSurface wave, in steelS + PContent exceeds allowable values, etc. These reasons cause the solidification shell thickness unevenness or make local solidification shell thin easy to crack;Liquid slag layer, the liquid level fluctuation is too thinBig, longitudinal crack increased significantly;S + PExcessive content, significantly lower high temperature performance of steel and plastic, prone to the longitudinal crack.
- Q: How are steel billets used in the production of automotive fuel systems?
- Automotive fuel systems rely on steel billets as a necessary element. These billets, typically crafted from top-grade steel, serve as the primary material for manufacturing various fuel system components such as fuel injectors, fuel rails, and fuel tank brackets. The initial step in utilizing steel billets for automotive fuel systems involves selecting the appropriate steel grade. The selected steel must possess specific mechanical properties, including high strength, weldability, and corrosion resistance. These properties ensure the durability of the fuel system components, enabling them to withstand the demanding conditions and stresses they will encounter throughout their lifespan. Once the steel billets are chosen, they undergo a series of manufacturing processes, including forging, machining, and heat treatment. Forging molds the billets into the desired shapes using a combination of heat and pressure. This process guarantees that the fuel system components possess the necessary strength and resilience. Machining is another crucial stage in the production of automotive fuel systems. This process entails removing excess material from the forged billets to achieve the desired shape and dimensions. Precise machining ensures that the fuel system components fit seamlessly within the overall system, allowing for efficient and dependable fuel delivery. Following the machining process, the fuel system components undergo heat treatment. This involves subjecting the components to specific temperatures and controlled cooling rates. Heat treatment enhances the mechanical properties of the steel, further bolstering its strength and toughness. Once the fuel system components are manufactured from the steel billets and have undergone all the necessary processes, they are assembled into the final fuel system. These components play a pivotal role in facilitating the efficient and safe delivery of fuel from the tank to the engine. For instance, fuel injectors ensure precise fuel delivery, fuel rails provide a pathway for fuel flow, and fuel tank brackets securely hold the tank in place. In conclusion, steel billets are an indispensable ingredient in the production of automotive fuel systems. Through a series of manufacturing processes including forging, machining, and heat treatment, these billets are transformed into high-quality fuel system components. When assembled, these components create a fuel system that enables automobiles to achieve efficient and reliable fuel delivery.
- Q: How do steel billets contribute to the manufacturing of kitchen appliances?
- Steel billets are used as raw materials in the manufacturing of kitchen appliances because of their excellent strength, durability, and heat resistance properties. These billets are melted and formed into various shapes, such as sheets or rods, which are then used to create the structures and components of kitchen appliances. Steel billets ensure that kitchen appliances can withstand heavy use, high temperatures, and retain their structural integrity, making them an essential component in the manufacturing process.
- Q: How are steel billets used in the manufacturing of mining components?
- Steel billets are a vital raw material used in the production of mining components. These semi-finished steel products act as the initial stage in creating various mining equipment and parts. To begin with, steel billets are heated and then processed through rolling mills to acquire the desired shape, such as bars, rods, or sheets. These specialized forms are then further processed and fabricated to manufacture specific mining components, including pipes, tubes, plates, and beams. Mining components crafted from steel billets offer numerous advantages. The strength, durability, and excellent mechanical properties of steel make it an optimal material for mining equipment exposed to harsh conditions, heavy loads, and extreme temperatures. Steel components can endure the demanding environments found in the mining industry, ensuring their longevity and reliability. Moreover, steel billets can be easily machined, welded, and formed, allowing for the customization of mining components to meet specific requirements. The versatility of steel allows for the production of components with intricate shapes and designs, ensuring their effective performance within mining operations. Furthermore, steel billets can be alloyed with other metals to further enhance their properties. For example, alloying steel with elements like chromium, nickel, or molybdenum can improve corrosion resistance, hardness, and wear resistance, making these components more suitable for mining applications. Overall, steel billets play a crucial role in the manufacturing of mining components by providing a robust and flexible material capable of withstanding the demanding conditions of the mining industry. Their ability to be shaped, customized, and alloyed allows for the production of high-quality and dependable mining equipment and parts that are essential for efficient and safe mining operations.
- Q: How are steel billets inspected for quality control?
- To ensure the quality of steel billets, a series of rigorous tests and inspections are conducted. The process begins with a visual examination, where any visible defects, irregularities in shape or size, surface finish issues, or signs of cracks or inclusions are carefully assessed. Following the visual inspection, non-destructive testing techniques, such as ultrasonic testing (UT) and magnetic particle inspection (MPI), are applied to the billets. UT utilizes high-frequency sound waves to detect internal flaws or defects, while MPI employs magnetic fields and iron particles to identify surface cracks or discontinuities. Additionally, destructive tests are performed to evaluate the mechanical properties of the billets. Tensile testing, for instance, involves subjecting a sample to tension until it fractures in order to measure its strength and elongation properties. Hardness testing, on the other hand, employs methods like Rockwell or Brinell tests to determine the billet's resistance to indentation or deformation. Chemical analysis plays a crucial role in quality control as well. Samples extracted from the billets undergo spectroscopic analysis to determine their chemical composition, ensuring compliance with the required specifications and standards. Moreover, dimensional measurements are carried out to verify the accuracy of the billets in terms of length, diameter, and other dimensional tolerances. Precision measuring tools like micrometers and calipers are utilized for this purpose. In conclusion, a comprehensive approach encompassing visual inspection, non-destructive testing, destructive testing, chemical analysis, and dimensional measurements is implemented to guarantee the quality of steel billets. This comprehensive quality control process effectively detects any defects or inconsistencies, ensuring that the billets meet the necessary standards and are suitable for further processing within the steel industry.
- Q: What is the role of steel billets in the construction of dams and reservoirs?
- The role of steel billets in dam and reservoir construction cannot be overstated. These semi-finished steel products are vital for manufacturing various components and structures necessary for the construction process. A primary application of steel billets in dam and reservoir construction is their use in producing reinforced concrete. Reinforced concrete combines the strength and durability of steel with the versatility and moldability of concrete. Steel billets are utilized to create steel reinforcement bars, commonly called rebars, which are embedded within the concrete to improve its tensile strength and prevent cracking when subjected to heavy loads. These rebars provide the necessary structural support for the dam or reservoir, ensuring its stability and long life. Furthermore, steel billets are essential for fabricating gates, penstocks, and other mechanical components required for dams and reservoirs. These components play a crucial role in regulating water flow, controlling water levels, and managing the release of water from the reservoir. Steel billets are forged, rolled, or machined to manufacture these specialized components, guaranteeing their strength, reliability, and resistance to corrosion. Moreover, steel billets are indispensable in constructing spillways, which are designed to safely discharge excess water from reservoirs during periods of heavy rainfall or floods. Spillway gates, channels, and other structures are often made from steel billets because they need to withstand high water pressure and turbulent flow conditions. To summarize, steel billets are vital in dam and reservoir construction. They are instrumental in producing reinforced concrete, thereby providing structural support and enhancing the overall strength of the structure. Steel billets are also used in the production of gates, penstocks, spillways, and other mechanical components, ensuring the efficient operation and long-term durability of these crucial water management infrastructures.
- Q: How do steel billets contribute to the manufacturing of automotive components?
- The manufacturing of automotive components heavily relies on steel billets, which are semi-finished metal pieces. These billets serve as the initial material for producing various automotive parts. Forging is a key process in which steel billets play a crucial role. It involves shaping the metal billets under high pressure and temperature, typically using a hammer or press. This technique enhances the strength, durability, and reliability of the components, making them suitable for the challenging conditions of the automotive industry. Engine components, such as crankshafts, connecting rods, and piston rods, also benefit from the use of steel billets. These parts require high strength and resistance to wear and tear. Starting with high-quality steel billets ensures that the resulting components possess the necessary mechanical properties to withstand the stresses and forces experienced by the engine during operation. Steel billets are additionally utilized in the production of suspension components, including control arms and stabilizer bars. These components are responsible for maintaining vehicle stability, handling, and comfort. By using steel billets, the suspension components can withstand the heavy loads and impacts encountered on the road, delivering a smooth and safe driving experience. Moreover, steel billets contribute to the manufacturing of safety-related automotive components. For example, they are used in producing structural components like chassis frames and body reinforcements. These components are vital for protecting occupants in the event of a collision or impact, and steel billets provide the necessary strength and rigidity to ensure their effectiveness. In summary, steel billets are an essential element in the manufacturing of automotive components. They enable the production of robust, long-lasting, and dependable parts, ensuring the overall performance, safety, and longevity of vehicles. Automotive manufacturers can meet the industry's demanding requirements and deliver high-performance vehicles to consumers by starting with high-quality steel billets.
- Q: Can steel billets be used in the production of automotive components?
- Yes, steel billets can be used in the production of automotive components. Steel billets are raw, semi-finished steel products that can undergo further processing, such as rolling, forging, or machining, to create various automotive parts like engine blocks, suspension components, gears, and more. The use of steel billets allows for the production of high-strength and durable automotive components, making them a popular choice in the automotive industry.
- Q: What are the potential applications of steel billets in the food and beverage sector?
- Steel billets have a wide range of potential applications in the food and beverage sector due to their unique properties. One potential application is in the construction of food processing equipment. Steel billets can be used to fabricate various types of machinery such as mixers, blenders, and conveyors that are essential in the food processing industry. The high strength and durability of steel make it ideal for withstanding the rigorous demands of food production. Another potential application is in the manufacturing of storage containers and tanks for food and beverage storage. Steel billets can be transformed into corrosion-resistant containers that are safe for storing liquids and food products. These containers are commonly used in breweries, wineries, and other beverage production facilities to store ingredients, fermenting products, and finished goods. Steel billets can also be utilized in the construction of food transportation systems. Trucks and trailers that transport perishable goods often require strong and durable frames to ensure the safety and integrity of the products being transported. Steel billets can be used to manufacture these frames, providing a reliable and secure means of transportation for food and beverage products. Furthermore, steel billets can be employed in the construction of food service equipment such as commercial ovens, grills, and fryers. These appliances require materials that can withstand high temperatures and maintain their structural integrity over prolonged periods of use. Steel billets, with their excellent heat resistance and strength, can meet these requirements, making them suitable for the foodservice industry. Overall, the potential applications of steel billets in the food and beverage sector are extensive. From food processing equipment to storage containers, transportation systems, and food service equipment, steel billets offer the necessary strength, durability, and corrosion resistance required to ensure the safety and efficiency of food production and distribution processes.
- Q: What are the main factors affecting the fatigue strength of alloy steel billets?
- The main factors affecting the fatigue strength of alloy steel billets include the composition of the alloy, the presence of impurities or defects, the heat treatment process, surface conditions, and the presence of residual stresses. Additionally, the applied load, frequency, and environmental conditions can also influence the fatigue strength of alloy steel billets.
- Q: How do steel billets contribute to the mining industry?
- Steel billets are an important component of the mining industry as they play a crucial role in the production of various mining equipment and infrastructure. These billets, which are semi-finished steel products, are used to manufacture a wide range of tools and machinery required for mining activities. One of the primary applications of steel billets in the mining industry is in the production of mining machinery and equipment. These billets are used to create the structural components of heavy machinery such as excavators, bulldozers, and drilling rigs. The strength and durability of steel make it an ideal material choice for these applications, as it can withstand the harsh conditions and heavy loads encountered in mining operations. Steel billets are also utilized in the construction of mining infrastructure. Mining operations require the construction of various structures such as conveyor systems, processing plants, and storage facilities. Steel billets are used to fabricate the structural elements of these buildings, providing the necessary strength and stability to support the mining operations. In addition, steel billets are essential for manufacturing mining tools and equipment. Tools such as drills, hammers, and picks are made from steel billets due to their strength and hardness. These tools are used in various mining processes, including exploration, extraction, and processing of minerals. Furthermore, steel billets contribute to the mining industry by enabling the transportation of extracted minerals. Steel billets are used to manufacture rail tracks and wagons, which are essential for the transportation of minerals from the mining site to processing facilities or ports for export. Overall, steel billets are a vital component of the mining industry, supporting the production of machinery, infrastructure, tools, and transportation systems. Their strength, durability, and versatility make them an indispensable material in the mining sector, helping to drive its growth and efficiency.
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Alloyed Steel Billets Manufactured by Continue Casting
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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