• Steel Billet Manufactured By Blasting Furnace System 1
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Steel Billet Manufactured By Blasting Furnace

Steel Billet Manufactured By Blasting Furnace

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1000 m.t.
Supply Capability:
100000 m.t./month

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 Steel Billet Manufactured By Blasting Furnace

 

1.Structure of  Steel Billet Manufactured By Blasting Furnace

 

Steel Billet Manufactured By Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Steel Billet Manufactured By Blasting Furnace.

The classification of the billet Mainly from the shape is divided into two kinds: Slab: cross section width and height of the ratio of the larger, mainly used for rolling plate. Billet: equal cross section width and height, or a huge difference, mainly used for rolling steel, wire rod.

Billet material standard The thickness range: 150-240 - mm + / - 5 mm The width of the range: 880-1530 - mm + / - 20 mm Length range: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64 ; 82 * 82 ; 98 * 98 ; 124 * 124 ; 120 * 150 ; 152 * 164 ; 152 * 170 mm Length: 9000 mm The section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm The slab width: + / - 2.0 MM ; Thickness: + / - 3.0 MM

The length of tolerance: + / - 200 - mm The section diagonal tolerance: 3.5 8.0 MM Billet section size protrusions requirements: < 1242 mm Don't allow; = 1242 mm , > < = 2 mm to 1242 mm , The < = 3 mm beheaded ( shear ) Extension deformation: < 1242 mm Billet: no control; The slab: < = 15 mm Surface tilt: no more than in the cross section of the billet 0.1

 

3.  Steel Billet Manufactured By Blasting Furnace Images


Steel Billet Manufactured By Blasting Furnace

Steel Billet Manufactured By Blasting Furnace

 

 

 

 

 

 

4.  Steel Billet Manufactured By Blasting Furnace Specification

 Steel Billet Manufactured By Blasting Furnace  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Steel Billet Manufactured By Blasting Furnace

 

We have organized several common questions for our clients,may help you sincerely: 

 

①How about your company?

A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products?

We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 

③How is the packaging and delivery?

Loose by Vessel and the delivery term is based on the the quantity and our factory’s schedule then.


Q:What are the advantages of using steel billets in the manufacturing process?
There are several advantages of using steel billets in the manufacturing process. Firstly, steel billets have a consistent composition and uniformity, which ensures better quality control during production. Secondly, steel billets can be easily molded into various shapes and sizes, allowing for flexibility in design and manufacturing. Additionally, steel billets possess high strength and durability, making them suitable for applications that require robust materials. Moreover, steel billets can be recycled and reused, making them an environmentally friendly choice. Overall, the use of steel billets enhances the efficiency, reliability, and sustainability of the manufacturing process.
Q:What is the role of steel billets in the automotive industry?
Steel billets are of utmost importance in the automotive industry as they are crucial in the production of various vehicle components and parts. Essentially, steel billets are semi-finished steel products that undergo further processing to achieve the desired shape and size necessary for automotive applications. One primary application of steel billets in the automotive sector is in the production of engine and transmission components. These components, including crankshafts, connecting rods, camshafts, gears, and others that require high strength and durability, rely on steel billets as raw material for forging or casting. This ensures that they can withstand the demanding conditions of engine operation. Another significant use of steel billets in the automotive industry is for the manufacturing of structural components. These components, such as chassis frames, suspension parts, and body panels, need to possess high strength and stiffness to provide safety and rigidity to the vehicle. Steel billets undergo various techniques like hot rolling, cold rolling, or extrusion to produce the necessary forms and shapes required for these structural components. Furthermore, steel billets are also employed in the production of essential fasteners like bolts, nuts, and screws, which are crucial for assembling different parts of the vehicle. These fasteners must possess excellent tensile strength and resistance to vibration and corrosion, making steel billets an ideal choice for their manufacture. Additionally, steel billets find application in the production of various other automotive components, including axles, wheel hubs, brake discs, and steering system parts. All these components require the superior mechanical properties offered by steel billets, such as high strength, toughness, and resistance to wear and tear. In conclusion, steel billets play a vital role in the automotive industry as they serve as raw material for the production of engine and transmission components, structural components, fasteners, and other crucial parts. Their exceptional mechanical properties make them an ideal choice for applications that demand high strength, durability, and reliability, ensuring the safety and performance of vehicles on the road.
Q:What are the main factors affecting the dimensional tolerances of steel billets?
The dimensional tolerances of steel billets can be influenced by various factors. One of the main factors is the manufacturing process itself. The method used to produce the billets, such as casting or hot rolling, can impact the final dimensions. For example, casting processes may introduce variations in the cooling rate, which can affect the overall shape and size of the billets. Another important factor is the initial quality of the raw material. The composition and homogeneity of the steel used to produce the billets can contribute to dimensional variations. Impurities or uneven distribution of alloying elements can lead to inconsistencies in the size and shape of the billets. The temperature during the manufacturing process is also a significant factor. High temperatures can cause thermal expansion, leading to dimensional changes in the billets. Cooling rates and control of the cooling process are critical to maintaining the desired tolerances. The design and condition of the equipment used in the manufacturing process can also impact the dimensional tolerances. Proper maintenance and calibration of machinery are essential to ensure consistent and accurate production. Finally, external factors such as handling and transportation can affect the dimensional tolerances of steel billets. Improper handling or rough transportation conditions can cause physical deformations or damage to the billets, leading to variations in their dimensions. Overall, the dimensional tolerances of steel billets are influenced by factors such as the manufacturing process, raw material quality, temperature control, equipment condition, and handling and transportation practices. Attention to these factors is crucial to achieving the desired dimensional accuracy in steel billets.
Q:Does anyone know how much it costs to refine a ton of steel? What are the expenses involved?
Electricity, water, wages, raw materials, raw materials loss, charges, oxygen, according to their own circumstances, as well as freight and other expenses,
Q:How are steel billets used in the manufacturing of castings?
Steel billets are used in the manufacturing of castings as a raw material that is heated and melted to create the molten metal for casting. The billets are then poured into molds to form the desired shape, which is later solidified and cooled to obtain the final casting product.
Q:What are the different surface treatments for rust prevention in steel billets?
Steel billets have various options for preventing rust. The purpose of these treatments is to safeguard the steel's surface against corrosion caused by exposure to moisture or other corrosive substances. Some commonly used treatments are: 1. Hot-dip galvanizing: This process involves submerging the steel billets in molten zinc, which creates a protective layer on the surface. The zinc coating acts as a barrier, preventing contact between the steel and corrosive elements. 2. Electroplating: Here, a thin layer of corrosion-resistant metal like zinc, nickel, or chromium is deposited onto the steel billet surface using electricity. The electroplated layer provides a protective barrier against rust. 3. Paint coatings: Applying paint on the steel billet surface effectively prevents rust. The paint forms a protective barrier, blocking moisture and corrosive substances from reaching the steel. Usually, multiple layers of paint, including primer and topcoat, are applied for increased durability. 4. Powder coating: This method involves applying a dry powder, typically made of epoxy, polyester, or acrylic, onto the steel billet surface. The powder is electrostatically charged and sticks to the metal, forming a durable protective coating when heated. Powder coating offers excellent corrosion resistance. 5. Phosphating: Phosphating is a chemical treatment where a phosphate coating is applied to the steel surface. The phosphate layer enhances the steel's corrosion resistance and provides a good foundation for subsequent paint or powder coating. 6. VCI (Vapor Corrosion Inhibitor) packaging: This technique employs specialized packaging materials that release volatile corrosion inhibitors. These inhibitors create a protective environment around the steel billets, preventing rust during storage or transportation. It's important to consider factors like the steel's intended use, the environment it will be exposed to, and cost when choosing a surface treatment. Each method has its advantages and limitations, so it's crucial to select the most suitable treatment for effective rust prevention in steel billets.
Q:Can steel billets be used for making kitchen utensils?
Kitchen utensils can indeed be made using steel billets, which serve as raw materials that can be molded and crafted into various products. These steel billets must possess certain qualities like resistance to corrosion, durability, and the ability to withstand heat if they are to be used for kitchen utensils. The process of creating these utensils involves melting and casting the steel billets, which are then forged into the desired shapes and sizes. This allows for the production of knives, spoons, forks, cookware, and other utensils. To improve performance and appearance, the steel used in kitchen utensils is often treated and finished. Ultimately, steel billets play a crucial role in the manufacturing process of kitchen utensils by providing the necessary raw material needed to create durable and functional tools for cooking and food preparation.
Q:How do steel billets contribute to the manufacturing of HVAC equipment?
Steel billets are an essential component in the manufacturing of HVAC equipment. These billets, which are semi-finished products made from molten steel, play a crucial role in the production process. Firstly, steel billets serve as the raw material for various HVAC components such as coils, pipes, and fittings. These components are essential for the functioning of HVAC systems, which rely on the circulation of air or refrigerant to maintain temperature control. By providing the necessary strength and durability, steel billets ensure that these components can withstand the demanding conditions within HVAC systems. Moreover, steel billets enable the fabrication of complex shapes and structures required in HVAC equipment. With their malleability and high tensile strength, steel billets can be easily shaped and molded into intricate designs. This flexibility allows manufacturers to create customized HVAC equipment that meets specific requirements, whether it be for residential, commercial, or industrial applications. Additionally, steel billets contribute to the overall efficiency and longevity of HVAC equipment. Due to their high thermal conductivity, steel components can efficiently transfer heat or cold, promoting effective temperature regulation. This helps HVAC systems achieve optimal energy efficiency, reducing energy consumption and costs. Furthermore, steel's corrosion-resistant properties ensure that HVAC equipment can withstand exposure to various environmental factors, increasing their lifespan and reliability. In summary, steel billets are crucial in the manufacturing of HVAC equipment by providing the necessary raw material, flexibility in design, and durability. Their contributions result in the production of efficient, reliable, and long-lasting HVAC systems, ultimately benefiting both consumers and industries.
Q:What are the main factors affecting the hardenability of alloy steel billets?
The main factors affecting the hardenability of alloy steel billets include the chemical composition of the alloy, the grain size and distribution, the cooling rate during heat treatment, and the presence of alloying elements such as carbon, manganese, chromium, and molybdenum. These factors determine the ability of the steel to form and retain a hardened structure, thus affecting its overall hardness and strength properties.
Q:How do steel billets contribute to the manufacturing of HVAC systems?
The role of steel billets in the manufacturing of HVAC systems is crucial. These systems rely on strong and durable components to ensure efficient operation and longevity, and steel billets serve as the foundation for such components. To begin with, steel billets are utilized to construct the primary structural framework of HVAC systems. This framework, also known as the casing or housing, offers support and protection for the internal components including heat exchangers, fans, and coils. Steel billets possess high strength and rigidity, making them an ideal choice for creating a sturdy and dependable framework that can withstand the various stresses and strains encountered during system operation. Furthermore, steel billets are employed in the production of various internal components of HVAC systems. For instance, steel billets are commonly used to manufacture heat exchangers, which play a crucial role in transferring heat between the air and the refrigerant. Steel's high thermal conductivity and corrosion resistance make it an excellent material for these critical components, ensuring efficient heat transfer and long-term performance. Moreover, steel billets are utilized in the manufacturing of ductwork. Ductwork consists of a network of pipes or channels that distribute conditioned air throughout a building. Steel billets are often rolled and formed into the necessary shapes to create the ducts. The strength and durability of steel guarantee that the ductwork can withstand the pressure differentials and mechanical stresses associated with air movement, thereby maintaining the integrity of the system and preventing leaks. Additionally, steel billets are essential for the production of HVAC system supports and brackets. These components are responsible for securely mounting various equipment, such as air handling units or condensing units. Steel's strength and load-bearing capacity make it an ideal material for ensuring the stability and proper installation of these crucial elements. In conclusion, steel billets are vital in the manufacturing of HVAC systems as they provide the necessary strength, durability, and thermal properties for the structural framework, internal components, ductwork, and supports. Without steel billets, it would be extremely challenging to produce HVAC systems that deliver efficient heating, ventilation, and air conditioning to buildings.

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