Steel Billet/Bloom Made by Continue Casting Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
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OKorder Financial Service
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Steel Billet/Bloom Made by Continue Casting Blast Furnace
1.Structure of Steel Billet/Bloom Made by Continue Casting Blast Furnace
Steel Billet/Bloom Made by Continue Casting Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Steel Billet/Bloom Made by Continue Casting Blast Furnace.
Steel Billet/Bloom Made by Continue Casting Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Steel Billet/Bloom Made by Continue Casting Blast FurnaceImages
4. Steel Billet/Bloom Made by Continue Casting Blast FurnaceSpecification
Steel Billet/Bloom Made by Continue Casting Blast FurnaceMaterial standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Steel Billet/Bloom Made by Continue Casting Blast Furnace
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How do you determine the billet section size? Determination of billet section size in addition to considering the deformation of rolled piece to have enough quantity to meet the finished productThe quality requirements, but also should consider to roll strength and rolling bite into the limitations. The deformation size has a great influence on the product performance.Can make the metal internal organization and deformationPerformance can not meet the quality requirements.Such as high speed steel must have enough deformation,The carbide networkTo be broken or heavy rail and seamlessSteel pipeBy the total elongation coefficient of steel ingot to the finished product usually must alsoGuarantee up to50). However, in the roll diameter and reduction given conditions, if the blank section size is too big, not only canCan occur due to deformation of impervious surface deformation of rolled piece,But also roll breakage happens,biteEntering the rolled piece difficult, etc., generally billet height and roll diameter has the following relationship: The H/DOr less0.49 (4 to 5) Type in theH.- height of billet,mm; D- work roll diameter,mm. type4 to 5The data is given from the guarantee roll blank section strength and bite conditions decisionThe size of the important parameters. Ingot after the blooming mill rolling into or through forging press forging into different specifications of the billet,Are all kinds of finished product rolling millThe main raw material.Cross section shape of the billet (as shown in figure4-3) there are square, rectangular and circularAnd other shapes (alien). There is a wide variety of billet section shape is the root cause of steel varieties, specifications range is very wide,Profile is varied,And with the same cross section shape of all varieties of steel billet production isNot possible.
- Q:How are steel billets used in the manufacturing of storage tanks?
- Steel billets serve as the primary raw material in the manufacturing of storage tanks. These semi-finished metal forms act as the starting point for producing steel plates or sheets, which are later used to construct the tank walls and base. Once obtained, the steel billets undergo heating and are then passed through a series of rollers to gradually shape them into the desired form. This process, known as hot rolling, is essential for creating the necessary thickness and dimensions required for the storage tank. Following the hot rolling process, the steel billets undergo further processing to eliminate any surface impurities or imperfections using a technique called descaling. This step guarantees the quality and durability of the final tank structure. Next, the steel billets are cut into smaller pieces, referred to as plates or sheets, which are then shaped and welded together to form the tank shell. These plates are meticulously cut and shaped according to specific engineering drawings and designs, ensuring that the tank meets the required specifications for strength, capacity, and structural integrity. Apart from the tank shell, steel billets are also used in manufacturing the tank's base or floor. The billets are processed and formed into the required shape, which is then welded or bolted to the tank shell to create a solid foundation for the storage tank. In conclusion, steel billets play a crucial role in the manufacturing of storage tanks by providing the necessary raw material for building the tank structure. Through various processes, the billets are transformed into steel plates and sheets, which are then shaped into the tank shell and base, ensuring the tank's strength and durability.
- Q:What are the safety precautions to be taken while handling steel billets?
- Some safety precautions to be taken while handling steel billets include wearing appropriate personal protective equipment (PPE) such as gloves, safety goggles, and steel-toed boots to protect against potential injuries. It is important to ensure proper lifting techniques are used, utilizing mechanical aids if necessary, to avoid strains or back injuries. Additionally, maintaining a clean and organized work area can help minimize tripping hazards and potential accidents. Regular inspection and maintenance of equipment, such as cranes and forklifts, is essential to ensure safe handling of the steel billets.
- Q:What are the different surface treatments for corrosion resistance in steel billets?
- There are several surface treatments available for enhancing corrosion resistance in steel billets. These treatments are crucial in preventing the formation of rust and oxidation, which can significantly deteriorate the quality and lifespan of the steel billets. Some of the commonly used surface treatments for corrosion resistance in steel billets include: 1. Hot-dip galvanizing: This process involves immersing the steel billets in a bath of molten zinc, forming a protective coating on the surface. The zinc coating acts as a sacrificial layer, shielding the steel from corrosion. 2. Electroplating: This method involves depositing a thin layer of a corrosion-resistant metal, such as nickel or chromium, onto the steel billet's surface using an electrochemical process. The plated metal acts as a barrier, preventing direct contact between the steel and corrosive agents. 3. Passivation: This treatment involves treating the steel surface with chemicals, typically an acid solution, to remove any impurities or contaminants that may promote corrosion. Passivation creates a passive oxide layer on the surface, which provides corrosion resistance. 4. Powder coating: In this process, a dry powder is applied to the steel billet's surface electrostatically and then cured under heat. The powder melts and forms a protective layer on the steel, which offers excellent corrosion resistance. 5. Organic coatings: These coatings, such as paints or varnishes, are applied to the steel billet's surface. They provide a protective barrier against moisture and corrosive agents. Organic coatings can be customized to meet specific requirements in terms of color, texture, and durability. 6. Anodizing: This treatment is typically used for aluminum or aluminum alloy steel billets. It involves creating an oxide layer on the surface by subjecting it to an electrochemical process. The resulting anodized layer enhances corrosion resistance and also provides an aesthetic appearance. It is important to choose the appropriate surface treatment based on the specific requirements of the steel billets, considering factors such as the intended application, environmental conditions, and expected lifespan. Regular maintenance and periodic reapplication of the surface treatment may also be necessary to ensure continued corrosion resistance.
- Q:What is the difference between hot-rolled and cold-rolled steel billets?
- Hot-rolled steel billets and cold-rolled steel billets are two types of steel that undergo different manufacturing processes, resulting in distinct characteristics and properties. When producing hot-rolled steel billets, the steel is heated to a high temperature and then rolled while still hot. This process allows for easy shaping and forming into various sizes and shapes. Additionally, hot-rolling creates a rough surface finish and a scaled outer layer due to exposure to high temperatures. Generally, hot-rolled steel billets have a larger grain structure, which can result in a less precise and uniform final product. However, they also possess improved mechanical properties, such as higher strength and toughness, making them suitable for applications where strength is important, but surface finish is not a priority. In contrast, cold-rolled steel billets are produced by cooling the steel to a low temperature and rolling it at room temperature. This process allows for tighter dimensional tolerances and a smoother surface finish compared to hot-rolled steel billets. Additionally, cold-rolling results in a more refined grain structure, which enhances the overall strength, hardness, and durability of the steel. Cold-rolled steel billets are commonly used in applications where precise dimensions, surface finish, and uniformity are required, such as in the automotive, construction, and appliance industries. To summarize, the main difference between hot-rolled and cold-rolled steel billets lies in the manufacturing processes and resulting properties. Hot-rolled steel billets are formed at high temperatures, resulting in a rough surface finish and larger grain structure. Cold-rolled steel billets, on the other hand, are formed at room temperature, leading to tighter dimensional tolerances, a smoother surface finish, and a more refined grain structure. The choice between hot-rolled and cold-rolled steel billets depends on specific requirements and applications, with hot-rolled steel billets being preferred for their superior strength and cold-rolled steel billets for their precise dimensions and surface finish.
- Q:What are the main factors that affect the international trade of steel billets?
- The main factors that affect the international trade of steel billets include global demand and supply dynamics, import/export policies and regulations, currency exchange rates, transportation costs, political stability, and trade barriers such as tariffs and quotas. Additionally, factors like quality standards, technological advancements, and market competition also influence the international trade of steel billets.
- Q:How long do steel billets last?
- Steel billets can last for a very long time, depending on various factors such as their storage conditions and usage. Generally, if steel billets are stored properly in a controlled environment with low humidity and protected from corrosion, they can last indefinitely. However, if they are exposed to harsh weather conditions, excessive moisture, or corrosive substances, their lifespan can be significantly reduced. In terms of usage, steel billets are typically melted down and used to produce other steel products, such as bars, rods, and beams. The lifespan of the final product will depend on its specific application and the maintenance practices employed. Generally, steel products are known for their durability and longevity, making them a reliable choice in various industries.
- Q:How are steel billets used in the manufacturing of furniture and fixtures?
- Steel billets are an essential component in the manufacturing of furniture and fixtures due to their versatility and durability. These billets, which are semi-finished metal products, serve as the raw material for creating various components of furniture and fixtures. One common use of steel billets in furniture manufacturing is for creating frames and structural supports. The billets are shaped and cut into specific dimensions to form the framework of chairs, tables, and other pieces of furniture. The strength and rigidity of steel make it a preferred choice for ensuring the stability and longevity of these products. In addition to frames, steel billets are used for producing hardware components of furniture and fixtures. This includes hinges, locks, drawer slides, and other mechanisms that require strength and precision. By using steel billets, manufacturers can ensure that these components can withstand the wear and tear associated with daily use. Steel billets are also utilized in the production of decorative elements in furniture and fixtures. They can be molded, bent, or welded into various shapes and designs to add aesthetic appeal to the final product. These decorative elements may include trimmings, accents, or ornamental details that enhance the overall appearance of furniture and fixtures. Furthermore, steel billets are often used in the manufacturing of fixtures such as shelving units, display racks, and storage systems. The durability and load-bearing capacity of steel make it an ideal material for constructing these items, ensuring that they can withstand heavy loads and provide long-term support. In summary, steel billets play a crucial role in the manufacturing of furniture and fixtures. They are used to create frames, hardware components, decorative elements, and various types of fixtures. Their strength, durability, and versatility make them an essential raw material for producing high-quality and long-lasting furniture and fixtures.
- Q:What are the different methods of steel billet testing?
- In the industry, multiple methods are commonly used to test steel billets, aiming to evaluate their quality and integrity before further processing or use in construction. Among the various methods are: 1. Visual Inspection: The surface of the steel billet is visually examined to identify any visible defects like cracks, surface irregularities, or signs of damage. 2. Ultrasonic Testing: By emitting high-frequency sound waves into the billet and analyzing the reflected waves, internal defects or inconsistencies in the steel billet are detected. 3. Magnetic Particle Inspection: This method detects surface or near-surface defects by applying magnetic particles to the billet's surface. If there are any defects, the particles will be attracted, forming easily detectable visible indications. 4. Eddy Current Testing: Electromagnetic induction is utilized in this non-destructive testing method to identify surface or near-surface defects. Changes in the magnetic field caused by irregularities or defects in the billet are detected and analyzed. 5. Chemical Analysis: The chemical composition of the steel billet is analyzed to ensure it meets the required specifications. Techniques such as spectroscopy or wet chemistry methods are typically employed to determine the levels of various elements present. 6. Tensile Testing: A small sample of the steel billet is subjected to tension until it breaks, allowing for the determination of tensile strength and other mechanical properties. This test provides valuable information regarding the overall strength and durability of the billet. 7. Hardness Testing: The hardness of the steel billet, an important property for determining its suitability for specific applications, is measured. Various hardness testing methods like Rockwell, Brinell, or Vickers hardness tests can be used. Each testing method has its own advantages and limitations, and the choice of method depends on the specific requirements and quality standards of the steel billet under examination.
- Q:Are there any alternative materials to steel billets in certain applications?
- There exist several alternative materials to steel billets in certain applications, encompassing the following: 1. Aluminum: Exhibiting a lightweight nature and resistance to corrosion, aluminum serves as a prevalent substitute for steel in situations where reducing weight holds significance, particularly in the aerospace industry. 2. Copper: Possessing ductility and high conductivity, copper frequently finds usage in electrical and plumbing applications, offering an alternative to steel billets when elevated electrical conductivity becomes necessary. 3. Titanium: As a lightweight and robust material, titanium commonly serves in scenarios requiring both strength and resistance to corrosion, notably in the automotive and aerospace industries. 4. Composite materials: Carbon fiber reinforced polymers and similar composite materials increasingly serve as alternatives to steel in critical applications where weight reduction and high strength prove imperative, such as aircraft construction and high-performance sports equipment. 5. Plastic: For applications not demanding substantial strength or durability, plastic can substitute steel billets. Plastic showcases a lightweight quality, cost-effectiveness, and ease of molding into diverse shapes. When selecting an alternative material to steel billets, it remains crucial to consider the specific requirements of each application, as each material possesses its distinct properties and limitations.
- Q:How do steel billets contribute to the overall vibration resistance of a structure?
- Steel billets, due to their specific characteristics, significantly contribute to the overall vibration resistance of a structure. First and foremost, steel is a very dense and rigid material, which means that it possesses a high natural frequency. This high natural frequency allows steel billets to absorb and dissipate the energy generated by external vibrations more effectively than other materials. Moreover, steel billets have excellent damping properties. Damping refers to the ability of a material to reduce the amplitude of vibrations over time. Steel billets, being highly dense and rigid, are able to absorb and dissipate vibrations quickly, preventing them from propagating throughout the structure. This helps in reducing the overall vibration levels and, subsequently, increasing the overall vibration resistance of the structure. Furthermore, steel billets possess high tensile strength and stiffness, which allow them to resist deformation under dynamic loads. This means that when subjected to vibration forces, steel billets are able to maintain their shape and structural integrity, minimizing the risk of failure or damage. The high tensile strength of steel also enables it to withstand the impact of external forces without undergoing significant deformation or permanent damage. In addition, steel billets can be designed and manufactured to specific dimensions and shapes, allowing for precise integration into various structural components. This ensures that the steel billets are optimally positioned within the structure, enhancing their vibration resistance capabilities. Overall, steel billets contribute to the overall vibration resistance of a structure by effectively absorbing and dissipating vibrations, resisting deformation, and maintaining their structural integrity. Through these properties, steel billets help to minimize the impact of external vibrations and ensure the longevity and stability of the structure.
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Steel Billet/Bloom Made by Continue Casting Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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