Steel Billet/Bloom Made by Continue Casting Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
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OKorder Financial Service
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Steel Billet/Bloom Made by Continue Casting Blast Furnace
1.Structure of Steel Billet/Bloom Made by Continue Casting Blast Furnace
Steel Billet/Bloom Made by Continue Casting Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Steel Billet/Bloom Made by Continue Casting Blast Furnace.
Steel Billet/Bloom Made by Continue Casting Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Steel Billet/Bloom Made by Continue Casting Blast FurnaceImages
4. Steel Billet/Bloom Made by Continue Casting Blast FurnaceSpecification
Steel Billet/Bloom Made by Continue Casting Blast FurnaceMaterial standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Steel Billet/Bloom Made by Continue Casting Blast Furnace
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How do you determine the billet section size? Determination of billet section size in addition to considering the deformation of rolled piece to have enough quantity to meet the finished productThe quality requirements, but also should consider to roll strength and rolling bite into the limitations. The deformation size has a great influence on the product performance.Can make the metal internal organization and deformationPerformance can not meet the quality requirements.Such as high speed steel must have enough deformation,The carbide networkTo be broken or heavy rail and seamlessSteel pipeBy the total elongation coefficient of steel ingot to the finished product usually must alsoGuarantee up to50). However, in the roll diameter and reduction given conditions, if the blank section size is too big, not only canCan occur due to deformation of impervious surface deformation of rolled piece,But also roll breakage happens,biteEntering the rolled piece difficult, etc., generally billet height and roll diameter has the following relationship: The H/DOr less0.49 (4 to 5) Type in theH.- height of billet,mm; D- work roll diameter,mm. type4 to 5The data is given from the guarantee roll blank section strength and bite conditions decisionThe size of the important parameters. Ingot after the blooming mill rolling into or through forging press forging into different specifications of the billet,Are all kinds of finished product rolling millThe main raw material.Cross section shape of the billet (as shown in figure4-3) there are square, rectangular and circularAnd other shapes (alien). There is a wide variety of billet section shape is the root cause of steel varieties, specifications range is very wide,Profile is varied,And with the same cross section shape of all varieties of steel billet production isNot possible.
- Q: How are steel billets used in the manufacturing of automotive engine components?
- Steel billets are an essential raw material used in the manufacturing of automotive engine components. These billets are semi-finished steel products that are cast into specific shapes and sizes. They serve as the building blocks for various engine parts, such as crankshafts, connecting rods, camshafts, and cylinder blocks. Steel billets undergo a series of processes to transform them into engine components. The first step involves heating the billets to a high temperature, making them malleable and ready for forging or machining. Forging is a common method used to shape the billets into desired forms. It involves applying pressure and force to the heated billet to mold it into the required shape, such as the curved shape of a crankshaft. Once the billets have been forged into the desired shape, they undergo further machining processes to refine their dimensions and achieve the desired level of accuracy. This includes drilling, milling, turning, and grinding, which are performed using specialized machinery and tools. Machining ensures that the engine components meet the strict tolerances required for optimal performance and reliability. Steel billets are chosen for their exceptional strength, durability, and heat resistance properties. These characteristics are vital for engine components, as they are subjected to high pressures, temperatures, and loads during operation. Steel's high tensile strength and ability to withstand extreme conditions make it an ideal material for these critical parts. In summary, steel billets play a crucial role in the manufacturing of automotive engine components. Through forging and machining processes, they are transformed into highly precise and durable parts that contribute to the smooth and efficient operation of an engine. The use of steel billets ensures the overall quality and performance of automotive engines, making them an integral part of the manufacturing process.
- Q: What are the challenges faced in the production of steel billets?
- There are several challenges faced in the production of steel billets. One of the main challenges is the sourcing of raw materials. Steel billets are typically produced from iron ore, which needs to be mined and processed before it can be used. The availability and quality of iron ore can vary, making it challenging to secure a consistent supply. Another challenge is the energy-intensive nature of steel production. The process of converting iron ore into steel billets requires significant amounts of energy, mainly in the form of electricity and fossil fuels. This can lead to high production costs and contribute to environmental concerns, such as greenhouse gas emissions. Additionally, the production of steel billets involves complex metallurgical processes. The steel needs to be heated to high temperatures and undergo various treatments to achieve the desired properties. Ensuring consistent quality and meeting specific customer requirements can be challenging, as any deviations in the production process can affect the final product's performance. Maintaining a safe working environment is also a significant challenge in steel billet production. The production process involves handling heavy machinery, molten metal, and potentially hazardous chemicals. Effective safety measures and protocols need to be implemented to protect workers and prevent accidents. Lastly, the market dynamics and competition in the steel industry pose challenges in the production of steel billets. Fluctuating demand, changes in customer preferences, and price volatility can impact production planning and profitability. Steel producers need to stay competitive by continuously improving efficiency, reducing costs, and adapting to market trends. Overall, the production of steel billets faces challenges related to raw material sourcing, energy consumption, metallurgical processes, safety, and market dynamics. Overcoming these challenges requires a combination of technological advancements, efficient operations, and strategic decision-making to ensure a sustainable and successful production process.
- Q: How are steel billets used in the manufacturing of storage tanks?
- Steel billets are used in the manufacturing of storage tanks as the primary raw material. These billets are heated and shaped into the desired form, typically through processes like rolling or extrusion. They provide the necessary strength and durability required for storage tanks to safely contain and store various liquids or gases.
- Q: What are the different methods of steel billet surface grinding?
- There are several methods of steel billet surface grinding, including abrasive grinding, belt grinding, and centerless grinding.
- Q: What is the typical density of a steel billet?
- The typical density of a steel billet depends on the specific type of steel being used. However, in general, the density of a steel billet ranges from 7.75 to 8.05 grams per cubic centimeter (g/cm³). This density can vary slightly depending on the composition and quality of the steel. It is important to note that the density of a steel billet can also be affected by any impurities or contaminants present in the material.
- Q: How are steel billets used in the production of oil and gas components?
- Due to their strength, durability, and ability to withstand extreme conditions, steel billets are indispensable in the production of oil and gas components. These billets serve as essential raw materials in various manufacturing processes for creating the equipment and parts required in the oil and gas industry. One notable application of steel billets in the oil and gas sector is their use in manufacturing pipes and casings. These billets are heated and then rolled or forged into seamless or welded pipes, which are utilized for transporting oil and gas from wells to refineries or distribution centers. The high strength of steel billets ensures that these pipes can endure the high pressure and corrosive nature of the substances being transported. Steel billets are also integral to the production of valves, flanges, and fittings, which are critical components in oil and gas infrastructure. These billets are machined or forged into various shapes and sizes to create these components, used for controlling the flow of oil and gas within pipelines or at different stages of the production process. The durability and resistance to corrosion of steel billets make them ideal for these applications, as they can endure the harsh conditions often encountered in oil and gas operations. Moreover, steel billets find utility in the production of drilling equipment such as drill bits, drill collars, and drill pipes. These billets are frequently treated with heat or alloying elements to enhance their strength and wear resistance. The resulting components can withstand the intense forces and abrasion experienced during drilling operations, ensuring efficient and reliable extraction of oil and gas reserves. In conclusion, steel billets play a crucial role in the oil and gas industry by providing the essential raw materials for manufacturing durable and high-performance components. Their strength, durability, and resistance to corrosion make them an ideal choice for the challenging conditions encountered in the production, transportation, and processing of oil and gas.
- Q: What are the potential applications of steel billets in the automotive industry?
- Due to their exceptional strength and durability, steel billets offer a wide range of potential applications in the automotive industry. One notable use is in the manufacturing of automotive components such as engine blocks, crankshafts, and transmission parts. These components necessitate a material that can endure high temperatures, heavy loads, and repetitive stress, which steel billets can provide. Another significant application is in the production of chassis and body panels. Steel billets are frequently employed to construct the structural framework of a vehicle, ensuring safety and stability by delivering the necessary strength and rigidity. Additionally, steel billets can be shaped and sized in various ways, permitting the customization of chassis components to meet the specific requirements of different vehicle models. Steel billets are also utilized in the production of suspension systems and steering mechanisms. These parts require a material capable of absorbing vibrations, damping shocks, and providing precise control. Steel billets possess these properties, making them an ideal choice for these essential automotive components. Furthermore, steel billets find applications in the production of exhaust systems due to their ability to withstand high temperatures and corrosive environments. The resistance of steel to rust and corrosion guarantees the longevity of the exhaust system, contributing to the overall performance and efficiency of the vehicle. In conclusion, the potential applications of steel billets in the automotive industry are extensive. From engine components to chassis parts, suspension systems to exhaust systems, steel billets offer the required strength, durability, and versatility to meet the demanding needs of the automotive sector.
- Q: Can steel billets be used in high-temperature applications?
- Yes, steel billets can be used in high-temperature applications. Steel is known for its high strength and heat resistance, which makes it suitable for various high-temperature environments such as furnaces, boilers, and industrial ovens. Additionally, steel can retain its mechanical properties and structural integrity even at elevated temperatures, making it a reliable choice for such applications.
- Q: How do steel billets contribute to energy efficiency?
- Steel billets contribute to energy efficiency in several ways. Firstly, the production of steel billets typically involves recycling scrap metal, which requires significantly less energy compared to producing steel from raw materials. This recycling process helps conserve energy and reduces the carbon footprint associated with steel production. Additionally, steel billets are often used as a raw material in various industries, such as construction and manufacturing. The durability and strength of steel make it a long-lasting and energy-efficient material for building structures and producing goods. Its high thermal conductivity also allows for efficient heat transfer, making it suitable for applications that require temperature control or energy conservation. Overall, steel billets play a vital role in promoting energy efficiency by minimizing energy consumption during production and offering sustainable solutions in various sectors.
- Q: What are the different grades of steel billets?
- There are several different grades of steel billets, including low carbon steel, medium carbon steel, high carbon steel, alloy steel, and stainless steel. The specific grade of steel billet used depends on the intended application and desired properties of the final product.
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Steel Billet/Bloom Made by Continue Casting Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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