Steel Billet/Bloom Made by Continue Casting Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
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Steel Billet/Bloom Made by Continue Casting Blast Furnace
1.Structure of Steel Billet/Bloom Made by Continue Casting Blast Furnace
Steel Billet/Bloom Made by Continue Casting Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Steel Billet/Bloom Made by Continue Casting Blast Furnace.
Steel Billet/Bloom Made by Continue Casting Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Steel Billet/Bloom Made by Continue Casting Blast FurnaceImages
4. Steel Billet/Bloom Made by Continue Casting Blast FurnaceSpecification
Steel Billet/Bloom Made by Continue Casting Blast FurnaceMaterial standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Steel Billet/Bloom Made by Continue Casting Blast Furnace
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How do you determine the billet section size? Determination of billet section size in addition to considering the deformation of rolled piece to have enough quantity to meet the finished productThe quality requirements, but also should consider to roll strength and rolling bite into the limitations. The deformation size has a great influence on the product performance.Can make the metal internal organization and deformationPerformance can not meet the quality requirements.Such as high speed steel must have enough deformation,The carbide networkTo be broken or heavy rail and seamlessSteel pipeBy the total elongation coefficient of steel ingot to the finished product usually must alsoGuarantee up to50). However, in the roll diameter and reduction given conditions, if the blank section size is too big, not only canCan occur due to deformation of impervious surface deformation of rolled piece,But also roll breakage happens,biteEntering the rolled piece difficult, etc., generally billet height and roll diameter has the following relationship: The H/DOr less0.49 (4 to 5) Type in theH.- height of billet,mm; D- work roll diameter,mm. type4 to 5The data is given from the guarantee roll blank section strength and bite conditions decisionThe size of the important parameters. Ingot after the blooming mill rolling into or through forging press forging into different specifications of the billet,Are all kinds of finished product rolling millThe main raw material.Cross section shape of the billet (as shown in figure4-3) there are square, rectangular and circularAnd other shapes (alien). There is a wide variety of billet section shape is the root cause of steel varieties, specifications range is very wide,Profile is varied,And with the same cross section shape of all varieties of steel billet production isNot possible.
- Q: How are steel billets used in the manufacturing of furniture?
- Furniture manufacturing commonly utilizes steel billets as the primary material for various components. These billets undergo heating and molding processes to take on different shapes, ultimately forming the structural framework of chairs, tables, and bed frames. The use of steel in furniture production is preferred due to its malleability and strength, which contribute to the durability and stability of the final product. Furthermore, steel billets can be easily welded and joined together, allowing for the creation of intricate designs and structures. In summary, steel billets play a crucial role in the manufacturing of high-quality and long-lasting furniture pieces, providing the necessary strength and versatility.
- Q: What are the different grades of steel used for producing billets?
- The different grades of steel used for producing billets vary depending on the specific requirements and applications. Some common grades include mild steel, low carbon steel, medium carbon steel, high carbon steel, alloy steel, and stainless steel. Each grade offers different mechanical properties, such as strength, durability, and corrosion resistance, to meet the desired characteristics for the final product.
- Q: What are the different heat treatment processes for alloy steel billets?
- Alloy steel billets can undergo various heat treatment processes depending on the desired properties and intended application. Some commonly used processes include: 1. Annealing: The billets are heated to a specific temperature and slowly cooled, typically in a furnace. This relieves internal stresses and improves machinability. 2. Normalizing: Similar to annealing, but the cooling is done in still air. It refines the grain structure and enhances mechanical properties like strength and hardness. 3. Quenching and tempering: The heated alloy steel is rapidly cooled in a liquid medium, such as oil or water, to achieve high hardness and strength. Subsequently, the billets are reheated to a lower temperature to reduce brittleness and improve toughness. 4. Precipitation hardening: This process is suitable for alloy steels containing elements like aluminum, copper, or titanium. It involves a series of heat treatments that cause fine particles to form within the steel, resulting in improved strength and hardness. 5. Case hardening: Used to increase the hardness of the outer layer of the billets, this surface heat treatment process involves heating in the presence of a carbon-rich atmosphere or applying a carbon-rich compound. It is followed by quenching and tempering. These are just a few examples of the many heat treatment processes available for alloy steel billets. The choice depends on factors such as alloy composition, desired properties, and intended application. It is essential to carefully consider these factors and seek advice from heat treatment experts to achieve the desired outcome.
- Q: Refinery carbon 3 is propane, then carbon four carbon five is what name ah?.What are they used for?
- Carbon four is butane, C4H10 carbon five is pentane C5H12
- Q: What are the main factors that determine the profitability of steel billets manufacturers?
- The main factors that determine the profitability of steel billets manufacturers include the cost of raw materials, such as iron ore and scrap metal, as well as energy costs for production processes. Additionally, market demand and pricing dynamics play a crucial role, as fluctuations in steel prices can significantly impact profitability. Efficient production processes, economies of scale, and effective supply chain management are also key factors that can affect the profitability of steel billets manufacturers.
- Q: What are the different types of tests conducted on steel billets?
- There are several types of tests conducted on steel billets, including visual inspection, dimensional inspection, chemical composition analysis, mechanical testing, ultrasonic testing, and magnetic particle inspection. These tests are crucial to ensure the quality and integrity of the steel billets before they are further processed and used in various applications.
- Q: How is the quality of steel billets ensured during the manufacturing process?
- The quality of steel billets is ensured through a combination of rigorous testing and adherence to established industry standards throughout the manufacturing process. There are several key steps involved in ensuring the quality of steel billets: 1. Raw Material Inspection: The first step is to carefully inspect the raw materials, usually iron ore and/or scrap metal, to ensure they meet the required specifications. This includes checking for impurities and verifying the chemical composition. 2. Melting and Refining: The raw materials are then melted in a furnace, and any impurities are removed through refining processes such as desulphurization and degassing. This helps improve the quality of the steel by reducing unwanted elements and enhancing its overall purity. 3. Continuous Casting: Once the steel is refined, it is then cast into billet form using a continuous casting process. This process ensures a consistent size and shape of the billets, which is important for further processing. 4. Non-Destructive Testing: During and after the continuous casting process, various non-destructive testing techniques are employed to check the integrity of the billets. These include ultrasonic testing, magnetic particle inspection, and visual inspection, among others. These tests help identify any defects or imperfections that may compromise the quality of the billets. 5. Heat Treatment: Depending on the desired properties of the final steel product, the billets may undergo heat treatment processes such as annealing, quenching, or tempering. These processes further enhance the strength, hardness, and other mechanical properties of the steel. 6. Final Inspection: The finished steel billets undergo a final inspection to ensure they meet the required specifications. This includes checking their dimensions, surface quality, and mechanical properties. Samples from each batch are typically subjected to destructive testing to confirm their strength and other properties. 7. Traceability and Documentation: Throughout the manufacturing process, it is crucial to maintain proper traceability and documentation of all quality-related activities. This includes recording test results, maintaining batch records, and ensuring proper identification and labeling of the billets. By following these stringent procedures and conducting various tests, manufacturers can ensure that the quality of steel billets is maintained at every stage of the manufacturing process. This helps to guarantee that the final steel products made from these billets will meet the required standards and perform as intended in various applications.
- Q: How are steel billets used in the manufacturing of structural components?
- Steel billets are a crucial raw material in the manufacturing of structural components. These billets, which are typically square or round in shape, are produced through a process called continuous casting, where molten steel is solidified into a semi-finished product. Once the steel billets are formed, they are further processed through various techniques such as hot rolling, forging, or extrusion. Hot rolling involves heating the billets and passing them through a series of rollers to shape them into desired profiles, such as beams, channels, or angles. This process helps in achieving the required dimensions, strength, and surface finish. Forging is another technique used with steel billets, where the billets are heated and then shaped using compressive forces. This method is primarily employed for manufacturing components that require enhanced strength and durability, such as crankshafts, connecting rods, or turbine blades. Extrusion is a specialized process used to create complex shapes by forcing the heated billets through a die. This technique is commonly used in the production of tubular components, such as pipes, tubes, or hollow sections, which are widely utilized in the construction of structures like bridges, buildings, or infrastructure. Steel billets play a vital role in the manufacturing of structural components as they provide the necessary raw material with which various fabrication techniques can be employed to shape them into the desired form. Their versatility and adaptability make them an essential component in the construction industry, ensuring that buildings and structures have the strength and durability required to withstand various loads and environmental conditions.
- Q: Charcoal is how to
- The trees cut into sections, lit in a kiln, burning to a certain extent, closed air into the kiln, waste heat to heat water and carbonization of wood, wood tar is leavened, carbonization of wood charcoal as. This is similar to charcoal used in home fires.
- Q: What are the different types of steel billet forging machines?
- Today in the market, one can find various steel billet forging machines. These machines are designed to efficiently shape and form steel billets into desired sizes and shapes. Below are some commonly used types: 1. Hydraulic Forging Press: These machines utilize hydraulic power to exert force on the steel billet, allowing it to be forged into the desired shape. Known for their versatility and high force capabilities, hydraulic forging presses can handle different sizes of billets. 2. Mechanical Forging Press: These machines rely on mechanical power, such as flywheels or eccentric mechanisms, to apply force to the billet. They are known for their precision and reliability, making them suitable for high-volume production. 3. Screw Press: Screw presses make use of a rotating screw mechanism to apply force to the steel billet. They operate at high speeds and are energy-efficient. Screw presses are commonly used for forging small to medium-sized billets. 4. Hammer Forging Machine: This type of machine uses a hammering action to shape the steel billet. There are different types of hammer forging machines, including steam hammers, air hammers, and hydraulic hammers. Due to their high impact force, they are ideal for heavy-duty forging. 5. Upsetter: Upsetters, also known as upsetting machines, are specifically designed for forging the ends of steel billets. They use a vertical or horizontal ram to apply pressure, causing the billet to increase in diameter and length. Upsetters are commonly used for producing forged components with thickened ends. 6. Radial Forging Machine: Radial forging machines employ a rotating roller to apply radial force to the steel billet. This force increases the diameter of the billet while maintaining its original length. Radial forging machines are often used for producing seamless rings and other cylindrical components. It is important to consider factors such as billet size and shape, desired production volume, and specific product requirements when selecting the most suitable steel billet forging machine. Each type of machine has its own advantages and limitations, so careful consideration is necessary for the best choice.
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Steel Billet/Bloom Made by Continue Casting Blast Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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