High-Quality Ceramic Filter Plate - Ceramic Foam Filter

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Silicon Carbide Ceramic Foam Filter

Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shock resistance,erode resistance, high-performance, siliconcarbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.

CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal. It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metalfiltrated, ceramic foam filter is machined to tight dimensionaltolerance during production, this combination of physical properties andprecise tolerance make them first choice for iron molten metal filtration.

TechnicalData of Silicon carbide ceramicfoam filter

BoreDensity(PPi) 10-40

Porosity(%) 80-90

Highestworking temperature (°C) 1500

BendingStrength (Mpa) 0.8

CompressionStrength(Mpa) 0.9

Thermal ShockResistance (times/1100°C) 6

DirectionsFor Use silicon carbide ceramic foamfilter

a) Dimensions Available:

Square shape:30-600mm

Round shape:φ40-φ300mm

Thicknessesfrom 10-50mm.

PPI:10P,15P,20P,25P,30P,40P

Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.

b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):

Dimension	Ductile Iron (≤ kg)	Grey Iron (≤ kg)	metal volume of pouring (kg/sec.)
Dimension	Ductile Iron (≤ kg)	Grey Iron (≤ kg)	Ductile Iron	Grey Iron
40×40×22	30	65	3	4
50×50×22	55	100	4	6
75×50×22	75	150	6	9
75×75×22	100	220	9	14
100×50×22	100	200	8	12
100×100×22	210	420	16	25
150×150×22	450	900	36	50

Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.

Q: The ceramic filter plate is broken. What will happen to the vacuum pump?: If it is found that the ceramic plate is broken, it should stop in time to replace the broken ceramic plate. Ceramic filter is produced by vacuum suction vacuum pump to the pulp in the water through the ceramic plate away, the surface aperture ceramic plate for several microns, so it can intercept the cake on the ceramic plate on the surface, if the ceramic plate is broken, a hole is a few millimeters, when the vacuum suction pump when they go together along with the pulp pump.

Q: What happens when the pressure on the filter plate is uneven during backwashing?: The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.

Q: Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?: The spindle speed is too fast.The speed is too high to absorb the filter cake.There are other possible reasons.

Q: The efficiency of ceramic filter is low. What's wrong with it?: Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.

Q: What is the working pressure of the ceramic filter?: Generally speaking, there are two kinds of working pressure of ceramic filter: vacuum pressure and reverse flushing pressure.

Q: What is the reason that the ceramic filter does not absorb mineral powder?: There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.

Q: What's the acid of the ceramic filter plate?: General ceramic filter running for eight hours or so, you need to stop for joint cleaning, general cleaning at an hour or so. When washing together, there is acid washing, usually concentrated nitric acid. The purpose is to dissolve the pores in the ceramic filter plate through nitric acid.

Q: The vacuum of ceramic filter is not enough: Maybe the vacuum meter is broken. It doesn't show or show the data is different from the actual data.It could be the source of the vacuum, the vacuum pump failure.Pipeline leakage: vacuum system connecting pipes (metal pipes or rubber pipes) corrosion, aging and water leakage.Distributor head leakage: wear or poor sealing.Leakage of ceramic plate: rupture of ceramic plate.Other reasons.

Q: What are the functions of honeycomb ceramic filters?: High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.

Q: What are the reasons for the program alarm of ceramic filter?: The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.

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