High Performance Ceramic Filter Plate - Silicon Carbide Ceramic Foam Filter
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Silicon Carbide Ceramic Foam Filter
Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shock resistance,erode resistance, high-performance, siliconcarbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.
CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal. It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metalfiltrated, ceramic foam filter is machined to tight dimensionaltolerance during production, this combination of physical properties andprecise tolerance make them first choice for iron molten metal filtration.
TechnicalData of Silicon carbide ceramicfoam filter
BoreDensity(PPi) 10-40
Porosity(%) 80-90
Highestworking temperature (°C) 1500
BendingStrength (Mpa) 0.8
CompressionStrength(Mpa) 0.9
Thermal ShockResistance (times/1100°C) 6
DirectionsFor Use silicon carbide ceramic foamfilter
a) Dimensions Available:
Square shape:30-600mm
Round shape:φ40-φ300mm
Thicknessesfrom 10-50mm.
PPI:10P,15P,20P,25P,30P,40P
Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.
b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):
Dimension | Ductile Iron (≤ kg) | Grey Iron (≤ kg) | metal volume of pouring (kg/sec.) | |
Ductile Iron | Grey Iron | |||
40×40×22 | 30 | 65 | 3 | 4 |
50×50×22 | 55 | 100 | 4 | 6 |
75×50×22 | 75 | 150 | 6 | 9 |
75×75×22 | 100 | 220 | 9 | 14 |
100×50×22 | 100 | 200 | 8 | 12 |
100×100×22 | 210 | 420 | 16 | 25 |
150×150×22 | 450 | 900 | 36 | 50 |
Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.
- Q: The ultrasonic wave of ceramic filter is not good. What's going on?
- The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
- Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
- The shape and mechanism of the ceramic filter are similar to those of the disc vacuum filter, but the filter media are different. The filter medium of ceramic filter is the ceramic filter plate, it can produce the micro capillary effect and capillary force in micropores is higher than the general vacuum applied force, so that the pores keep full of liquid state, so no matter what the circumstances, the air does not pass through the ceramic filter plate, so that the ceramic filter solid-liquid separation of low energy consumption, and high vacuum.
- Q: Influence factors of ceramic filter
- On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed. Generally, the higher the temperature, the smaller the viscosity of the liquid, the more conducive to improve the filtration rate, reduce the cake or sediment water, while reducing the viscosity of the slurry, can improve the processing capacity.
- Q: What's the reason for high water content in filtration copper concentrate?
- Ceramic filter plate1) the service life of the ceramic filter plate has arrived.2), ceramic filter plate uneven in quality on the market, the production capacity of some ceramic products difference (table mask size is too large or pore size uniformity is poor as a result of suction effect is poor, short life), but the price is low, but some users in order to reduce the operation cost of ceramic machine, tend to choose low price the ceramic plate, sometimes a ceramic machine ceramic filter plate with several may be different, so do not get the expected effect in normal use.In addition, the concentrator slurry, especially metal slurry, is very powerful on the wear of ceramic filter plate, the mechanical strength and wear resistance of ceramic filter plate requirements (corundum has high mechanical strength, good abrasion resistance, especially suitable for metal slurry dehydration).When selecting ceramic filter boards, these two points should be taken as a reference.
- Q: Ceramic filter capacity.
- You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
- Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
- Oxalic acid immersion:For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate.
- Q: What's the acid of the ceramic filter plate?
- Ceramic filter automatic control system: control system through the metering pump will be concentrated nitric acid automatic mixing ceramic filter plate into nitrate after proportioning through the pipeline, so that it can be dissolved, dredge the blockage in the most microporous ceramic filter plate. This is the ceramic filter plate pickling, pickling, acid dosage should be sufficient as little pickling effect.
- Q: What are the functions of honeycomb ceramic filters?
- At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials
- Q: What are the reasons for the program alarm of ceramic filter?
- If you say "lean" is the ceramic filter suction when the ceramic filter plate into a cake of thin, high water content, is the ceramic filter for their own reasons, can from the following aspects: the investigation considering this phenomenon is always so recently or just happened, if you have been so, probably because your selection is not suitable for pulp the ceramic filter (such as mud content, fine grain size, ceramic filter plate selection such as inconsistent or unqualified ceramic filter). If this anomaly has occurred recently, it is possible to change the ore condition, and the operation parameters of ceramic filters or the cleaning are not up to standard. You can check the vacuum system (vacuum generally ranges from -0.09 to -0.075MPa), backwashing system (generally refers to the filtered water recoil 0.07 ~ 0.12MPa), acid (HNO3 system standards), ultrasonic system is normal.
- Q: What is the reason that the whole ceramic filter does not attract ore?
- Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
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High Performance Ceramic Filter Plate - Silicon Carbide Ceramic Foam Filter
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