• Silicon Carbide Ceramic Foam Filter Plate System 1
Silicon Carbide Ceramic Foam Filter Plate

Silicon Carbide Ceramic Foam Filter Plate

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Silicon Carbide Ceramic Foam Filter for iron castings


Products confirm with China National Standard GB/T 25139-2010.

Application:For the filtration of molten Iron,copper ,aluminum and alloy.


Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions including slag and dross from the molten metal stream.Additionally, they aid in reducing turbulence in the gating system.
SIC ceramic foam filter's outstanding thermal shock resistance and high strength properties were developed for superior performance in extreme iron or aluminum and copper based alloy foundry applications.

Product Features:

-Precise sizes control during filter media sponge cutting to final sinter.
-High strength with enough slurry and free from loose debris,no break and no filter slag
-Branded main raw material to ensure stable quality
-Good porosity and free from block during pouring molten metal
-Mature sintering technology to ensure high refractory and good thermal shock resistance.

Technique data:

Main material: Silicon Carbide
Max. applied temperature: ≤1500℃
Color:Gray black
Hole density (PPI):10/20/25/30(PPI=pores per inch)
Porosity(%): 80-90
High temperature bending strength(Mpa):≥2.5
Bending strength(Mpa):≥1.5
Compressive Strength(MPa) :≥1.0
Bulk Density(g/cm3): 0.43
Thermal shock resistance: 6 times/1100℃-room temp.

Dimensions:

Different sizes and PPI can be made upon customer request
Length*width*height=(35-200)*(35-200)*(10-30)mm
With round,square and rectangle shapes.Size tolerance:±1mm
Pore size: 10PPI/20PPI/25PPI/30PPI.PPI tolerance:± 2PPI


Quality assurance:
-Main raw materials are all imported branded and inspected on each procurement
-ISO 9001:2008 certified factory with strictly implementation
-Production strictly follow up National filter standard
-In process inspection on filter size,refractory and porosity
-100% inspection on every finished filters size to ensure applicability
-Authorized third party inspection certificate


Q: Performance advantages of ceramic filter
The base is provided with a slime recovery rotor, the rotor consists of a shaft, multistage ceramic filter disc, stripper plate, multi section water connecting pipe, pipe support plate, negative pressure connecting component dynamic disk; the rotor is in the recovery of coal slime liquid tank; the ceramic filter disc by a plurality of ceramic microporous plate cavity, located on the same axis of a ceramic plate cavity communicated through the outlet connection pipe.
Q: What's the reason for high water content in filtration copper concentrate?
Can the cleaning of ceramic plate meet the requirement?Such as cleaning of ceramic plate is not up to the requirements, plugging holes will increase the risk of ceramic plate, ceramic plate plug serious suction effect will become worse (filter cake moisture content increased, cake thickness reduction), cleaning of ceramic plate refers to washing and cleaning.Backwash to ensure that the water filter filter water pressure in the 0.1MPa or so, at least not less than 0.07MPa or less, it is necessary to consider before the filter water pressure is low or water filter element needs to be replaced.Joint cleaning to ensure that the ultrasonic can be no trouble, every time cleaning the amount of nitric acid up to standard. If the filtration effect is not ideal, the cleaning cycle can be washed from 45--60 every 8 hours, changed to 6--7 hours and cleaned for more than 1 hours.
Q: Why does not the iron filter of the ceramic filter work?
You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q: Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced
Q: Microporous ceramic filter plate cleaning
For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
Q: What's the acid of the ceramic filter plate?
General ceramic filter running for eight hours or so, you need to stop for joint cleaning, general cleaning at an hour or so. When washing together, there is acid washing, usually concentrated nitric acid. The purpose is to dissolve the pores in the ceramic filter plate through nitric acid.
Q: What are the functions of honeycomb ceramic filters?
High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.
Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
Beneficiation of ceramic filter, the technical parameters are normal, but the water will fill in groove is what reason
Q: What is the backwashing pressure of the ceramic filter?
Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.

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