• Ceramic Filter Plate - Ceramic Foam Filter Silicon Carbide System 1
Ceramic Filter Plate - Ceramic Foam Filter Silicon Carbide

Ceramic Filter Plate - Ceramic Foam Filter Silicon Carbide

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Silicon Carbide Ceramic Foam Filter for iron castings


Products confirm with China National Standard GB/T 25139-2010.

Application:For the filtration of molten Iron,copper ,aluminum and alloy.


Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions including slag and dross from the molten metal stream.Additionally, they aid in reducing turbulence in the gating system.
SIC ceramic foam filter's outstanding thermal shock resistance and high strength properties were developed for superior performance in extreme iron or aluminum and copper based alloy foundry applications.

Product Features:

-Precise sizes control during filter media sponge cutting to final sinter.
-High strength with enough slurry and free from loose debris,no break and no filter slag
-Branded main raw material to ensure stable quality
-Good porosity and free from block during pouring molten metal
-Mature sintering technology to ensure high refractory and good thermal shock resistance.

Technique data:

Main material: Silicon Carbide
Max. applied temperature: ≤1500℃
Color:Gray black
Hole density (PPI):10/20/25/30(PPI=pores per inch)
Porosity(%): 80-90
High temperature bending strength(Mpa):≥2.5
Bending strength(Mpa):≥1.5
Compressive Strength(MPa) :≥1.0
Bulk Density(g/cm3): 0.43
Thermal shock resistance: 6 times/1100℃-room temp.

Dimensions:

Different sizes and PPI can be made upon customer request
Length*width*height=(35-200)*(35-200)*(10-30)mm
With round,square and rectangle shapes.Size tolerance:±1mm
Pore size: 10PPI/20PPI/25PPI/30PPI.PPI tolerance:± 2PPI


Quality assurance:
-Main raw materials are all imported branded and inspected on each procurement
-ISO 9001:2008 certified factory with strictly implementation
-Production strictly follow up National filter standard
-In process inspection on filter size,refractory and porosity
-100% inspection on every finished filters size to ensure applicability
-Authorized third party inspection certificate



Q:What are the causes of the powder moisture in the ceramic filter?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q:Can the plate filter press pass through the filter plate?
There are many types of pumps to be used, such as screw pumps, slag pumps, rotary pumps, piston pumps, and diaphragm pumps.
Q:What about the leakage of the ceramic filter static and dynamic sealing points?
When the main shaft is rotated, the filter cake is adsorbed on the surface of the ceramic filter plate and dehydrated by the vacuum generated by the vacuum pump.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter.
Q:What happens when the pressure on the filter plate is uneven during backwashing?
It should be said that the ceramic filter backwash, usually with a certain pressure of clean water to backwash.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
Ceramic filter is mainly composed of system, roller system, mixing discharge system, vacuum system, liquid discharge system, scraper system, washing system, cleaning system, automatic control system, and these parts body frame.
Q:Why does not the iron filter of the ceramic filter work?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q:The vacuum of ceramic filter is not enough
The vacuum degree of ceramic filter is about -0.08MPa, if the ceramic filter is less than 0.06MPa, the vacuum is not enough. If the vacuum of ceramic filter is not enough, it will influence the suction effect of ceramic filter (mainly the thickness of filter cake and water content of filter cake).
Q:What filter material are placed in the aquarium filter?
Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon
Q:The working principle of ceramic filter
The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.

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