• Ceramic Filter Plate for Casting Ceramic Foam Filter for Liquid Filter System 1
  • Ceramic Filter Plate for Casting Ceramic Foam Filter for Liquid Filter System 2
  • Ceramic Filter Plate for Casting Ceramic Foam Filter for Liquid Filter System 3
Ceramic Filter Plate for Casting Ceramic Foam Filter for Liquid Filter

Ceramic Filter Plate for Casting Ceramic Foam Filter for Liquid Filter

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Ceramic Foam Filter
1. Introduction:

Foam Ceramic are mainly used for filtration of aluminium and aluminium alloys in foundries and cast houses . With their excellent thermal shock resistance and corrosion resistance from molten aluminum, they can effectively eliminate inclusions, reduce trapped gas and provide laminar flow, and then the filtered metal is significantly cleaner. Cleaner metal results in higher-quality castings, less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance,SIC Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.

2. Size available:

7", 9", 12", 15", 17", 20", and 23", with porosities from PPI 10 to PPI 60(PPI ie pores per inch).

Other special sizes could be produced on request.

3. Material Specifications

Material

ZrO2

SiC

Al2O3

Colour

Yellow

Grey Black

white

Pore density (ppi)

10~60

10~60

10~60

Porosity (%)

80~90

80~90

80~90

Operating temperature(°C)

1700

1500

1100

Compression Strength(MPa)

1.2

0.9

0.8

Density(g/cm3)

0.90-1.50

0.35-0.50

0.30-0.45

Thermal Shock Resistance(1100-20°C)

>6 times

>6 times

>6 times

Application

steel

iron

Non-Ferrous Alloy and Aluminium

4.1 SIC Physical Properties:

Porosity(%)

80~90%

Working Temperature

≤1500°C

Bending Strength(Mpa)

0.8

Compression Strength(Mpa)

0.9

Thermal Shock Resistance

1100°C---room temperature 6 times

Volume Density

0.4-0.5g/cm3

 

4.2 Alumina Physical Properties:

Working

≤1200°C

Porosity

80~90%

Compression Strength
(Indoor Temperature)

≥1.0Mpa

Volume Density

≤0.5g/cm3

Thermal Shock Resistance

800°C---Indoor temperature 5 times

Application

non-ferrous and alumina alloys,
high temperature gasfilter,
chemical fillings and catalysis carrier

5. Pouring Rate and Filtration Capacity

1) Alumina Ceramic Foam Filters

Dimensions(mm)Dimensions(inch)Pouring Rate(kg/s)Filtration Capacity(ton)
178x178x507x7x20.2-0.65
228x228x509x9x20.3-1.010
305x305x5012x12x20.8-2.515
381x381x5015x15x22.2-4.525
430x430x5017x17x23.0-5.535
508x508x5020x20x24.0-6.545
585x585x5023x23x25.0-8.660




Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
Q: Influence factors of ceramic filter
Ceramic filter board, also known as ceramic filter membrane, ceramic plate, ceramic plate, filter plate, etc., is made of corundum, silicon carbide and other special process made of new filter media. At present, as the core component of the ceramic filter, ceramic filter plate has been widely used in solid-liquid separation of iron concentrate, zinc concentrate, sulfur concentrate, copper concentrate, nickel concentrate, molybdenum concentrate, lead concentrate, tungsten concentrate, manganese ore, vanadium ore, aluminum ore, gold ore, non-metallic mine Ore Concentrate Dewatering and coal, chemical industry, papermaking, pharmaceutical, chemical, food, environmental protection and other industries.
Q: What are the causes of the powder moisture in the ceramic filter?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q: What are the materials that make up the ceramic mold?
From the development trend of rice, the development of ceramic membrane preparation technology mainly in the following 2 aspects: one is the porous membrane research, to further improve the already commercialized inorganic ultrafiltration and microfiltration membrane, nanofiltration membrane with molecular sieve, the development function of gas separation membrane and pervaporation membrane: two in dense membrane research solid electrolyte membrane, ultra-thin metal and its alloy film and ion conduction ability is research hotspot. The commercial porous membranes are mainly ultrafiltration and microfiltration membranes, and their preparation methods are mainly particle sintering and sol-gel. The former is mainly used for making microporous filter membranes, and commercial A1203 films are prepared by particle sintering method.
Q: The efficiency of ceramic filter is low. What's wrong with it?
Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.
Q: Common troubles of ceramic filter
Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;
Q: Ceramic filter capacity.
60 square meters of ceramic filter power 35kW or so, a high degree of automation, each class can complete the operation.
Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
Q: Excuse me, what's the reason that all ceramic filters do not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.
Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
The ceramic filter ceramic plate ceramic microporous pumping vacuum adsorption concentrate filtration water, the adsorption parameters according to the angle of rotation, reverse cleaning process, check whether there are loopholes in the exhaust pipe, check the ceramic plate use cycle is too long.

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