Ceramic Filter Plate - Ceramic Foam for Filtration
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Silicon Carbide Ceramic Foam Filter
Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shock resistance,erode resistance, high-performance, siliconcarbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.
CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal. It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metalfiltrated, ceramic foam filter is machined to tight dimensionaltolerance during production, this combination of physical properties andprecise tolerance make them first choice for iron molten metal filtration.
TechnicalData of Silicon carbide ceramicfoam filter
BoreDensity(PPi) 10-40
Porosity(%) 80-90
Highestworking temperature (°C) 1500
BendingStrength (Mpa) 0.8
CompressionStrength(Mpa) 0.9
Thermal ShockResistance (times/1100°C) 6
DirectionsFor Use silicon carbide ceramic foamfilter
a) Dimensions Available:
Square shape:30-600mm
Round shape:φ40-φ300mm
Thicknessesfrom 10-50mm.
PPI:10P,15P,20P,25P,30P,40P
Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.
b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):
Dimension | Ductile Iron (≤ kg) | Grey Iron (≤ kg) | metal volume of pouring (kg/sec.) | |
Ductile Iron | Grey Iron | |||
40×40×22 | 30 | 65 | 3 | 4 |
50×50×22 | 55 | 100 | 4 | 6 |
75×50×22 | 75 | 150 | 6 | 9 |
75×75×22 | 100 | 220 | 9 | 14 |
100×50×22 | 100 | 200 | 8 | 12 |
100×100×22 | 210 | 420 | 16 | 25 |
150×150×22 | 450 | 900 | 36 | 50 |
Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.
- Q: The ultrasonic wave of ceramic filter is not good. What's going on?
- The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
- Q: Performance advantages of ceramic filter
- A ceramic filter for fine coal mud recovery, there is a base, the lower part of the frame is provided with a fine slime liquid trough, the fine slime liquid material groove is provided with a liquid level controller, the slime liquid material at both ends of the groove is provided with a negative pressure water tank, the water tank is provided with a negative pressure suction connection assembly fixing the other side is provided with a vacuum pump pipeline, the pipeline is communicated with a vacuum pump and vacuum pump;
- Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
- The shape and mechanism of the ceramic filter are similar to those of the disc vacuum filter, but the filter media are different. The filter medium of ceramic filter is the ceramic filter plate, it can produce the micro capillary effect and capillary force in micropores is higher than the general vacuum applied force, so that the pores keep full of liquid state, so no matter what the circumstances, the air does not pass through the ceramic filter plate, so that the ceramic filter solid-liquid separation of low energy consumption, and high vacuum.
- Q: What happens when the pressure on the filter plate is uneven during backwashing?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
- Q: Why does not the iron filter of the ceramic filter work?
- The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
- Q: Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
- In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced
- Q: What is the working pressure of the ceramic filter?
- Generally speaking, there are two kinds of working pressure of ceramic filter: vacuum pressure and reverse flushing pressure.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large
- There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
- Q: What is the reason that ceramic filter does not absorb mineral powder?
- In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
- The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
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Ceramic Filter Plate - Ceramic Foam for Filtration
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