Ceramic Filter Plate - Ceramic Foam for Filtration
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Silicon Carbide Ceramic Foam Filter
Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shock resistance,erode resistance, high-performance, siliconcarbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.
CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal. It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metalfiltrated, ceramic foam filter is machined to tight dimensionaltolerance during production, this combination of physical properties andprecise tolerance make them first choice for iron molten metal filtration.
TechnicalData of Silicon carbide ceramicfoam filter
BoreDensity(PPi) 10-40
Porosity(%) 80-90
Highestworking temperature (°C) 1500
BendingStrength (Mpa) 0.8
CompressionStrength(Mpa) 0.9
Thermal ShockResistance (times/1100°C) 6
DirectionsFor Use silicon carbide ceramic foamfilter
a) Dimensions Available:
Square shape:30-600mm
Round shape:φ40-φ300mm
Thicknessesfrom 10-50mm.
PPI:10P,15P,20P,25P,30P,40P
Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.
b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):
Dimension | Ductile Iron (≤ kg) | Grey Iron (≤ kg) | metal volume of pouring (kg/sec.) | |
Ductile Iron | Grey Iron | |||
40×40×22 | 30 | 65 | 3 | 4 |
50×50×22 | 55 | 100 | 4 | 6 |
75×50×22 | 75 | 150 | 6 | 9 |
75×75×22 | 100 | 220 | 9 | 14 |
100×50×22 | 100 | 200 | 8 | 12 |
100×100×22 | 210 | 420 | 16 | 25 |
150×150×22 | 450 | 900 | 36 | 50 |
Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.
- Q: The ultrasonic wave of ceramic filter is not good. What's going on?
- The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
- Q: What are the poor filtration effects of vacuum disc filters?
- Under normal circumstances, high vacuum, vacuum suction, high production capacity, filter cake moisture control is good. At present, some ceramic filters are equipped with two or multi-stage vacuum system to obtain almost absolute vacuum, and can reach 0.09 ~ 0.098MPa.
- Q: Influence factors of ceramic filter
- Ceramic filter board, also known as ceramic filter membrane, ceramic plate, ceramic plate, filter plate, etc., is made of corundum, silicon carbide and other special process made of new filter media. At present, as the core component of the ceramic filter, ceramic filter plate has been widely used in solid-liquid separation of iron concentrate, zinc concentrate, sulfur concentrate, copper concentrate, nickel concentrate, molybdenum concentrate, lead concentrate, tungsten concentrate, manganese ore, vanadium ore, aluminum ore, gold ore, non-metallic mine Ore Concentrate Dewatering and coal, chemical industry, papermaking, pharmaceutical, chemical, food, environmental protection and other industries.
- Q: What are the causes of the powder moisture in the ceramic filter?
- The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
- Q: The efficiency of ceramic filter is low. What's wrong with it?
- CleanThe cleaning of ceramic filter is divided into two parts: reverse flush cleaning (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board.Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure.Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.).
- Q: Why does not the iron filter of the ceramic filter work?
- The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large
- The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter. I analyze the reasons from two aspects.
- Q: What is the reason that the ceramic filter does not absorb mineral powder?
- There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
- Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
- Beneficiation of ceramic filter, the technical parameters are normal, but the water will fill in groove is what reason
- Q: What is the backwashing pressure of the ceramic filter?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
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Ceramic Filter Plate - Ceramic Foam for Filtration
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