Alumina ceramic foam filter

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APPLICATION:For the filtration of molten aluminum and non ferrous alloy.

Alumina Ceramic Foam Filters mainly for filtration of aluminum and alloys in foundries and cast houses .With the excellent
resistance to attack and corrosion from molten aluminum, the filter can effectively remove inclusions, reduce trapped gas
and provide laminar flow and then the filtered metal is significantly cleaner.Cleaner metal results in higher-quality castings,
less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

-Reduce scrap related to inclusions.

-Reduce costs related to inclusion defects.

-Increase productivity with higher extrusion or rolling speeds.

-Increase casting flexibility with easy alloy changes.

-No holding metal.

FEATURES：

*Superior dimensional tolerances

*Stable chemical composition

*Highest filtration efficiency

*Excellent strength

*Resistant to corrosion attack by molten aluminum and alloys

*Beveled edges and compressible gasket

SPECIFICATION：

Color:White

Working Temp :≤1100°C

Porosity:80~90%
PPI(pores per inch):10/20/30/40

Compression Strength (Room Temperature) :≥0.8Mpa

Volume Density: 0.36-0.5g/cm3

Thermal Shock Resistance:1100°C to room temperature 6 times

COMMON SIZES:
7x7x2" (178x178x50mm)
9x9x2" (229x229x50mm)
12x12x2" (305x305x50mm)
15x15x2" (381x381x50mm)
17x17x2" (432x432x50mm)
20x20x2" (508x508x50mm)
23x23x2" (584x584x50mm)

*Other sizes can be customized upon request.

Q:Why should filter core be used in backwash of ceramic filter?: The filter in the water filter of ceramic filter is used for filtering water.

Q:Ceramic filter cleaning, sulfuric acid cleaning: Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.

Q:What happens when the pressure on the filter plate is uneven during backwashing?: Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.

Q:Ceramic filter fineness thin mud suction is not what to do more: With ceramic filter to treat pulp dehydration, the particle size is too large, the particles are easy to precipitate, the particle size is too small, too much mud, then the water content of the filter cake will increase, and the life of the ceramic filter plate will be reduced.

Q:What are the materials that make up the ceramic mold?: From the development trend of rice, the development of ceramic membrane preparation technology mainly in the following 2 aspects: one is the porous membrane research, to further improve the already commercialized inorganic ultrafiltration and microfiltration membrane, nanofiltration membrane with molecular sieve, the development function of gas separation membrane and pervaporation membrane: two in dense membrane research solid electrolyte membrane, ultra-thin metal and its alloy film and ion conduction ability is research hotspot. The commercial porous membranes are mainly ultrafiltration and microfiltration membranes, and their preparation methods are mainly particle sintering and sol-gel. The former is mainly used for making microporous filter membranes, and commercial A1203 films are prepared by particle sintering method.

Q:How much is the accuracy of 50nm ceramic membrane filtration?: The filtration accuracy is the maximum particle size that the membrane can pass through.

Q:How to determine the quality of ceramic fiber filter board simply?: Ceramic fiber board quality can be judged from the following aspects:1, appearance. The surface is flat and the cutting surface is well arranged, and vice versa.2 density. Press the hands, and the surface is soft and smooth.3, process. Vacuum suction and continuous production process.4, cross section, slag ball content is low.

Q:What are the poor filtration effects of vacuum disc filters?: The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed.

Q:What is the backwashing pressure of the ceramic filter?: The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.

Q:What are the reasons for the program alarm of ceramic filter?: The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.

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