• Continue Casting Steel Bloom Manufactured  by Blasting Furnace System 1
  • Continue Casting Steel Bloom Manufactured  by Blasting Furnace System 2
Continue Casting Steel Bloom Manufactured  by Blasting Furnace

Continue Casting Steel Bloom Manufactured by Blasting Furnace

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Tianjin
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Min Order Qty:
10000 m.t.
Supply Capability:
100000 m.t./month

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 Continue Casting Steel Bloom Manufactured  by Blasting Furnace

 

1.Structure of  Continue Casting Steel Bloom Manufactured  by Blasting Furnace

 

Continue Casting Steel Bloom Manufactured  by Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of  Continue Casting Steel Bloom Manufactured  by Blasting Furnace.

Continue Casting Steel Bloom Manufactured  by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

 

3.  Continue Casting Steel Bloom Manufactured  by Blasting Furnace Images

 

 

Continue Casting Steel Bloom Manufactured  by Blasting Furnace

Continue Casting Steel Bloom Manufactured  by Blasting Furnace

 

 

 

 

4.  Continue Casting Steel Bloom Manufactured  by Blasting Furnace Specification

 1)SIZE

2)MATERIAL GRADE

3)CHEMICAL ELEMENTS COMPOSITONS

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Continue Casting Steel Bloom Manufactured  by Blasting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 

③How to choose the right supplier?

You can trust the big government company like CNBM INTERNATIONAL CORPORATION, who have much big financial supporting, can supply the stable price and good quality products for you.

Q: Can steel billets be used in the production of energy-efficient appliances?
Yes, steel billets can be used in the production of energy-efficient appliances. Steel is a versatile and durable material that can be formed into various components of appliances, such as shells, frames, and internal structures. When properly designed and manufactured, steel components can contribute to the overall energy efficiency of appliances by ensuring better insulation, heat distribution, and overall performance.
Q: What are the main alloying elements used in steel billet production?
The main alloying elements used in steel billet production are carbon, manganese, silicon, and chromium.
Q: What are the different welding techniques used for steel billets?
There are several different welding techniques that can be used for steel billets, depending on the specific requirements and desired outcome of the project. Some of the most commonly used techniques include: 1. Shielded Metal Arc Welding (SMAW): Also known as stick welding, SMAW is a versatile and widely used welding technique. It involves using a consumable electrode coated in flux, which provides a shielding gas to protect the weld pool from atmospheric contamination. SMAW can be used for both thick and thin steel billets and is suitable for various applications. 2. Gas Metal Arc Welding (GMAW): GMAW, also known as MIG (Metal Inert Gas) welding, is a popular technique for welding steel billets. It uses a continuous wire electrode and a shielding gas to protect the weld pool. GMAW is known for its high productivity and is often used for welding thin to medium steel billets. 3. Flux-Cored Arc Welding (FCAW): FCAW is similar to GMAW but uses a tubular electrode filled with flux instead of a solid wire. The flux provides a shielding gas and can also contain additional alloying elements. FCAW is commonly used for welding thick steel billets and in outdoor or windy environments where shielding gas could be easily blown away. 4. Gas Tungsten Arc Welding (GTAW): GTAW, also known as TIG (Tungsten Inert Gas) welding, is a precise and versatile technique frequently used for high-quality welds on steel billets. It utilizes a non-consumable tungsten electrode and a separate filler material if needed. GTAW produces clean and precise welds but is slower compared to other techniques. 5. Submerged Arc Welding (SAW): SAW is a welding process that involves the formation of an arc between a continuously fed wire electrode and the steel billet. The arc is shielded by a granular flux, which also provides additional alloying elements and protects the weld pool. SAW is commonly utilized for welding thick steel billets, such as in the manufacturing of large structures or pipes. Each of these welding techniques has its advantages and disadvantages, and the choice of technique depends on factors such as the type and thickness of the steel billet, desired weld quality, productivity, and environmental conditions. It is crucial to select the appropriate welding technique and ensure proper training and safety precautions are followed to achieve successful and durable welds on steel billets.
Q: What are the different types of steel billet shearing techniques?
There are several types of steel billet shearing techniques, including guillotine shearing, rotary shearing, and flying shear.
Q: What are the different methods of corrosion protection for steel billets?
There exists a range of techniques for safeguarding steel billets against corrosion. Several commonly employed approaches include: 1. Coating: One highly effective means of corrosion protection involves applying a protective coating to the surface of steel billets. This can be accomplished through methods such as hot-dip galvanization, painting, or the application of a protective film. The coating acts as a barrier between the steel surface and corrosive elements in the surrounding environment, preventing direct contact and reducing the likelihood of corrosion. 2. Cathodic Protection: This method revolves around creating an electrochemical reaction to shield steel billets from corrosion. Cathodic protection can be achieved by utilizing sacrificial anodes or applying an impressed current. Sacrificial anodes, typically composed of zinc or magnesium, are connected to the steel billets and corrode sacrificially instead of the steel, thereby preserving it. Impressed current systems employ an external power source to supply the necessary current for steel protection. 3. VCI (Volatile Corrosion Inhibitors): VCI entails utilizing chemicals that emit vapors to establish a protective layer on the steel surface. These chemicals impede the corrosion process by neutralizing corrosive agents or forming a protective film on the steel surface. VCI can be implemented through various means, including coating, wrapping, or inserting VCI paper or packets into the packaging of steel billets. 4. Alloying: The introduction of alloying elements into the composition of steel billets can significantly enhance their corrosion resistance. For instance, the addition of chromium or nickel can augment the stainless properties of steel, rendering it more impervious to corrosion. Alloying can be performed during the initial production of steel billets or through post-treatment processes. 5. Environmental Control: The control of the environment in which steel billets are stored or utilized is of utmost importance in preventing corrosion. This encompasses measures such as maintaining appropriate humidity levels, avoiding exposure to corrosive chemicals or gases, and minimizing contact with water or moisture. By managing the environment, the likelihood of corrosion can be diminished, thereby safeguarding the steel billets. It is worth noting that the selection of a corrosion protection method hinges on various factors, including the expected extent of exposure to corrosive elements, the intended application of the steel billets, and cost considerations. Consequently, it is advisable to seek advice from corrosion experts or engineers to determine the most suitable method for a specific application.
Q: How do steel billets contribute to the overall sustainability of a product?
Steel billets play a crucial role in enhancing the overall sustainability of a product. Firstly, steel is one of the most widely recycled materials in the world, and using steel billets in the manufacturing process allows for a closed-loop recycling system. This means that the steel billets can be continuously recycled and reused without any loss in quality or performance. Recycling steel reduces the need for extracting raw materials, conserving natural resources, and reducing energy consumption, ultimately reducing the carbon footprint of the product. Additionally, steel billets contribute to the durability and longevity of a product. Steel is a highly durable material that can withstand harsh environmental conditions and heavy usage. By using steel billets in the production process, products are made to last longer, reducing the need for frequent replacement and minimizing waste generation. Furthermore, steel billets can be used in various industries, including construction, automotive, and manufacturing, where sustainability is of utmost importance. Steel structures and components made from steel billets are known for their high strength-to-weight ratio, allowing for lighter structures and vehicles. This leads to reduced energy consumption during transportation and improved fuel efficiency in the case of automobiles, ultimately reducing greenhouse gas emissions. Moreover, steel is a non-toxic material and does not release harmful substances into the environment. This ensures that products made from steel billets are safe for both consumers and the environment throughout their lifecycle. In conclusion, steel billets contribute significantly to the overall sustainability of a product by enabling closed-loop recycling, reducing the need for raw materials extraction, increasing product durability, promoting energy efficiency, and being non-toxic. By incorporating steel billets into the production process, manufacturers can enhance the environmental performance of their products and contribute to a more sustainable future.
Q: What are the different types of steel used in manufacturing steel billets?
There are several types of steel used in manufacturing steel billets, including carbon steel, alloy steel, stainless steel, and tool steel. Carbon steel is the most widely used and contains a higher carbon content, providing strength and durability. Alloy steel incorporates additional elements such as manganese, nickel, and chromium to enhance its properties for specific applications. Stainless steel is known for its corrosion resistance and is commonly used in environments where rust is a concern. Tool steel is specifically designed for tools and machinery, offering high hardness, wear resistance, and toughness.
Q: What are the main disadvantages of using steel billets?
Using steel billets in various industries comes with several disadvantages. To begin with, one major drawback of steel billets is their high cost. The manufacturing process of steel billets is complex, involving the melting and casting of steel, which can be quite expensive. Consequently, this cost is then passed on to the end product, making it less affordable for consumers. Moreover, steel billets tend to be heavy and bulky, making transportation and handling challenging. The weight and size of steel billets contribute to logistical difficulties in the supply chain, leading to increased costs and potential delays. Another disadvantage is the limited availability of steel billets. Steel production requires a substantial amount of resources and energy, and the availability of raw materials can be restricted, resulting in potential disruptions in the supply chain. This scarcity can have a negative impact on industries heavily reliant on steel billets for their operations. Furthermore, steel billets have limited shape flexibility. They are typically produced in standardized sizes and shapes, making customization for specific design requirements difficult. This lack of flexibility can be a significant drawback for industries that necessitate intricate and unique shapes for their products. Moreover, steel billets are susceptible to corrosion if not properly treated. Exposure to moisture and certain environments can lead to rust and degradation, reducing the lifespan and durability of products made from steel billets. Regular maintenance and anti-corrosion treatments are essential to mitigate this disadvantage. Lastly, the production of steel billets has a significant environmental impact. The manufacturing process emits greenhouse gases and consumes substantial amounts of energy and water. These environmental concerns have resulted in increased scrutiny and regulations on steel production, thereby adding extra costs and complexities to the use of steel billets. In conclusion, while steel billets offer advantages in terms of strength and durability, they also come with several drawbacks. These include high costs, transportation challenges, limited availability, lack of shape flexibility, susceptibility to corrosion, and environmental impact. Industries must carefully consider these disadvantages when evaluating the use of steel billets in their operations.
Q: How are steel billets used in the energy and power generation industry?
Steel billets are an essential component in the energy and power generation industry due to their strength, durability, and versatility. These cylindrical castings of steel are used in various applications within this industry. One of the primary uses of steel billets in the energy and power generation industry is for the construction of power plants and infrastructure. Billets are commonly used to manufacture heavy-duty equipment, such as turbines, generators, and boilers, which are crucial for converting various energy sources into electricity. The high strength and resilience of steel billets ensure that these structures can withstand the harsh operational conditions and maintain their integrity over an extended period. In addition to the construction of power plants, steel billets are also used in the manufacturing of transmission and distribution systems. These systems, including power lines, transformers, and substations, require sturdy materials to support the efficient transmission and distribution of electricity. Steel billets are often used to produce the poles, towers, and other structural components that form the backbone of these systems, ensuring their reliability and long-term functionality. Moreover, steel billets find application in the production of equipment used for renewable energy generation. For instance, in wind energy, billets are used to manufacture the towers on which wind turbines are mounted. These towers must withstand the forces exerted by wind and support the weight of the turbine, and steel billets provide the necessary strength and stability for this purpose. Furthermore, steel billets are employed in the fabrication of equipment for oil and gas exploration, extraction, and refining. In this industry, billets are utilized to produce pipes, valves, and other components that are essential for transporting and processing petroleum and natural gas. The robustness of steel billets ensures the integrity and safety of these systems, even in demanding conditions such as high-pressure and high-temperature environments. In summary, steel billets play a vital role in the energy and power generation industry by serving as the building blocks for the construction of power plants, transmission systems, renewable energy infrastructure, and oil and gas facilities. Their strength, durability, and versatility make them an indispensable material for ensuring the reliability, efficiency, and safety of these critical energy systems.
Q: What are the different types of steel billet rolling mills?
The steel industry utilizes various types of steel billet rolling mills to shape and size heated steel bars known as billets. Some commonly used mills include: 1. Two-high rolling mills: These mills feature two rolls positioned vertically. Pressure is applied to the billet as it passes between the rolls, shaping the steel to the desired form. 2. Three-high rolling mills: These mills have three rolls, with the middle roll being larger in diameter than the top and bottom rolls. The billet is passed through these rolls, with the middle roll applying the majority of the shaping pressure. 3. Four-high rolling mills: These mills consist of two smaller rolls positioned above two larger rolls. The billet is first passed through the smaller rolls, shaping the steel, before being further refined by passing through the larger rolls. 4. Cluster rolling mills: In this type of mill, multiple rolls are arranged in a cluster. The billet is passed through these rolls, which apply pressure from various angles and directions, shaping the steel. 5. Tandem rolling mills: These mills are composed of multiple stands of rolling mills arranged in a tandem configuration. Each stand performs a specific shaping operation on the billet, and the billet is sequentially passed through each stand until the desired shape is achieved. 6. Continuous rolling mills: Designed for high-volume production, these mills operate continuously. The billet is fed into the mill without interruption, and the rolls continuously apply pressure to shape the steel as it passes through. Each type of steel billet rolling mill offers its own advantages and is suited for specific applications within the steel industry. The choice of mill depends on factors such as the desired final product shape and size, production volume, and the specific requirements of the steel being processed.

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