• Continue Casting Steel Bloom Made by Blasting Furnace System 1
  • Continue Casting Steel Bloom Made by Blasting Furnace System 2
Continue Casting Steel Bloom Made by Blasting Furnace

Continue Casting Steel Bloom Made by Blasting Furnace

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Tianjin
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1000 m.t.
Supply Capability:
100000 m.t./month

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 Continue Casting Steel Bloom Made  by Blasting Furnace

 

1.Structure of   Continue Casting Steel Bloom Made  by Blasting Furnace

  Continue Casting Steel Bloom Made  by Blasting Furnace

Steel ingot by cogging or breakdown of semi-finished products, is the raw material of all kinds of steel mill.Billet section of square, round, flat, rectangular and abnormity, etcSeveral, mainly related to shape of rolled products.Simple rolled section steel, choose close to finished product cross section of square billet or rectangular billet.rollingThe sector products such as flat steel, Angle steel, select the rectangular billet or slab.Had better profiled billet when production beams, channels, and in rolling processLines and improve the yield.The raw material of round billet is the production of seamless tube.See billet production billet production methods. Billet section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions.General steelBillet section heightH.And the roll diameterDThe ratio of the(namelyH/D)Should be less than or equal to zero0.5.Length of steel billet by finishing temperature,Rolling time and the length of the productOr times ruler.When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production.For the productionChoose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.


2.Main Features of  Continue Casting Steel Bloom Made  by Blasting Furnace.

Continue Casting Steel Bloom Manufactured  by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

 

3.   Continue Casting Steel Bloom Made  by Blasting FurnaceImages

 

 

Continue Casting Steel Bloom Made by Blasting Furnace

Continue Casting Steel Bloom Made by Blasting Furnace

 

 

 

 

4.   Continue Casting Steel Bloom Made  by Blasting Furnace Specification

 1)SIZE

2)MATERIAL GRADE

3)CHEMICAL ELEMENTS COMPOSITONS


Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of   Continue Casting Steel Bloom Made  by Blasting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How to regonized your products when the shipment arrive?

We will marked the painting in the end of the steel billet, and send you the MTC with the heart no. same as marked in the steel billets.

 

②How many days for the SGS inpecting the quantity and weight?

It depens on the quantity usually it is about 4000tons one day..

 

③What kinds of the grade you can supply?

We can supply Q195, Q215,Q235 and other kinds of the grade as our customers need.


 

Q:What are the different welding techniques used for steel billets?
Steel billets can be welded using various techniques, depending on the project's specific requirements and desired outcome. Some commonly used techniques include: 1. Shielded Metal Arc Welding (SMAW), also known as stick welding, is a versatile and widely used technique. It involves using a consumable electrode coated in flux, which shields the weld pool from atmospheric contamination. SMAW is suitable for both thick and thin steel billets and can be used in diverse applications. 2. Gas Metal Arc Welding (GMAW), also known as MIG welding, is a popular technique for welding steel billets. It utilizes a continuous wire electrode and a shielding gas to protect the weld pool. GMAW is known for its high productivity and is often employed for welding thin to medium steel billets. 3. Flux-Cored Arc Welding (FCAW) is similar to GMAW but utilizes a tubular electrode filled with flux instead of a solid wire. The flux provides shielding gas and can contain additional alloying elements. FCAW is commonly used for welding thick steel billets and in outdoor or windy environments where shielding gas might be easily blown away. 4. Gas Tungsten Arc Welding (GTAW), also known as TIG welding, is a precise and versatile technique frequently used for high-quality welds on steel billets. It relies on a non-consumable tungsten electrode and a separate filler material if required. GTAW produces clean and precise welds but is slower compared to other techniques. 5. Submerged Arc Welding (SAW) involves creating an arc between a continuously fed wire electrode and the steel billet. The arc is shielded by a granular flux, which also provides additional alloying elements and protects the weld pool. SAW is commonly employed for welding thick steel billets, such as in the manufacturing of large structures or pipes. Each of these welding techniques has its advantages and disadvantages. The choice of technique depends on factors such as the steel billet's type and thickness, desired weld quality, productivity, and environmental conditions. Selecting the appropriate technique and following proper training and safety precautions are crucial for achieving successful and durable welds on steel billets.
Q:What is the role of steel billets in the construction of underground tunnels?
Steel billets play a crucial role in the construction of underground tunnels. These cylindrical steel bars are used as the primary raw material for manufacturing various structural components, such as reinforcements and supports, that are essential in ensuring the stability and safety of the tunnel. One of the main applications of steel billets is in the creation of rebar, which is short for reinforcing bar. Rebars are embedded within the concrete walls and floors of the tunnel, providing tensile strength and preventing cracking or collapsing under the immense pressure exerted by the surrounding soil or water. These steel bars reinforce the concrete, making it more durable and resistant to deformation, thus enhancing the overall structural integrity of the tunnel. Additionally, steel billets are also used to produce other essential tunnel components, such as tunnel segments and steel arches. Tunnel segments are precast concrete elements that form the lining of the tunnel, and they often incorporate steel reinforcement to enhance their strength. Steel arches, on the other hand, are used in the construction of tunnel roofs to provide additional support and stability. Furthermore, steel billets are employed in the fabrication of various tunnel reinforcement systems, such as rock bolts and ground anchors. These systems help secure loose or unstable rock formations, preventing them from collapsing and endangering the tunnel's stability. Steel billets are also utilized in the manufacturing of tunnel supports, such as steel ribs and beams, which provide additional strength and rigidity to the tunnel structure. In summary, steel billets serve as a critical raw material for the construction of underground tunnels. Through their transformation into rebar, tunnel segments, steel arches, and reinforcement systems, they play a vital role in ensuring the structural integrity, stability, and safety of tunnels, thereby facilitating efficient and secure transportation networks underground.
Q:What are the different heat treatment processes for alloy steel billets?
There are several different heat treatment processes that can be used for alloy steel billets, depending on the desired properties and intended application of the material. Some of the most common heat treatment processes for alloy steel billets include: 1. Annealing: This process involves heating the billets to a specific temperature and then slowly cooling them, usually in a furnace. Annealing helps to relieve internal stresses and improve the machinability of the alloy steel. 2. Normalizing: Normalizing is similar to annealing, but the cooling process is done in still air instead of a furnace. This process helps to refine the grain structure of the alloy steel and improve its mechanical properties, such as strength and hardness. 3. Quenching and tempering: Quenching involves rapidly cooling the heated alloy steel in a liquid medium, such as oil or water, to achieve high hardness and strength. After quenching, the billets are then tempered by reheating them to a lower temperature, which helps to reduce the brittleness and improve toughness. 4. Precipitation hardening: This process is commonly used for alloy steels that contain elements such as aluminum, copper, or titanium. Precipitation hardening involves a series of heat treatments that cause the alloying elements to form fine particles within the steel, resulting in improved strength and hardness. 5. Case hardening: Case hardening is a surface heat treatment process that is used to increase the hardness of the outer layer of the alloy steel billets. This is achieved by heating the billets in the presence of a carbon-rich atmosphere or by applying a carbon-rich compound to the surface, followed by quenching and tempering. These are just a few of the many heat treatment processes that can be used for alloy steel billets. The specific process chosen will depend on factors such as the alloy composition, desired properties, and intended application of the material. It is important to carefully consider these factors and consult with heat treatment experts to ensure the desired results are achieved.
Q:How are steel billets used in the production of flanges?
Flanges, which are vital components used to connect pipes, valves, and other equipment in industries such as oil and gas, petrochemicals, and power plants, require steel billets as their essential raw material. To manufacture flanges, steel billets are initially heated to a high temperature, making them malleable and easy to shape. Then, they go through a series of rolling mills where hot rolling or forging processes take place. These processes help shape the steel billets into the desired dimensions of the flanges, including outer diameter, inner diameter, and thickness. During the rolling or forging process, immense pressure is applied to the steel billets, aligning the steel grains and enhancing the structural integrity of the flanges. This ensures that the flanges can endure high pressures, temperature fluctuations, and other challenging operating conditions throughout their service life. Once the initial shaping is accomplished, additional processing is carried out to refine the surface finish of the flanges. This may involve machining, grinding, or polishing, depending on the specific design requirements of the flanges. These additional steps are essential to achieve a smooth and precise surface, ensuring proper sealing and connection when the flanges are installed in a piping system. After the surface finish is refined, the flanges undergo various quality control checks, including dimensional inspections, mechanical testing, and non-destructive testing. These tests guarantee that the flanges meet industry standards and specifications, assuring their reliability and performance. In conclusion, steel billets play a vital role in the production of flanges as they provide the necessary raw material for shaping and forming these essential components. The combination of high-temperature processing, rolling or forging, and subsequent finishing processes results in the creation of strong, durable flanges capable of withstanding demanding conditions in industrial applications.
Q:How are steel billets stored?
Steel billets are typically stored in a controlled environment to protect them from corrosion and other damages. The storage method varies depending on the size and quantity of the billets, as well as the specific needs of the steel manufacturer. One common method of storing steel billets is to stack them horizontally on a flat surface. This can be done on a concrete floor or on steel racks designed for this purpose. The billets are usually placed in rows and columns, with enough space between them to allow for easy access and inspection. In order to prevent corrosion, the billets are often coated with a protective layer, such as oil or rust inhibitors, before being stored. Additionally, the storage area may be equipped with dehumidifiers or climate control systems to maintain ideal humidity levels and prevent moisture from damaging the steel. For larger quantities of billets, they may be stored vertically in specialized racks or bins. This allows for better space utilization and easier handling with the help of machinery like cranes and forklifts. These vertical storage systems are designed to ensure that the weight of the billets is evenly distributed to prevent any deformation or damage. Regardless of the storage method used, it is crucial to regularly inspect the billets for any signs of damage or deterioration. This includes checking for rust, cracks, or any other defects that may affect the quality of the steel. Proper documentation and inventory management are also important to ensure efficient retrieval and usage of the billets. Overall, steel billets are stored in a manner that prioritizes their protection and preservation. By following appropriate storage practices, steel manufacturers can maintain the quality of the billets and ensure their suitability for subsequent manufacturing processes.
Q:What are the potential applications of steel billets in the medical industry?
Steel billets have a wide range of potential applications in the medical industry. One potential application is in the manufacturing of surgical instruments. Steel billets can be shaped and machined into various surgical tools such as scalpels, forceps, and scissors. The high strength and durability of steel make it an ideal material for these instruments, ensuring their longevity and reliability in surgical procedures. Another potential application of steel billets in the medical industry is in the production of medical implants. Steel billets can be processed and formed into implants like joint replacements, spinal implants, and dental implants. The biocompatibility of steel, combined with its strength and resistance to corrosion, makes it a suitable material for implants that need to withstand the body's environment and provide long-term support. Moreover, steel billets can be utilized in the construction of medical equipment and machinery. Steel is commonly used in the manufacturing of medical beds, surgical tables, and imaging devices like MRI machines and X-ray equipment. The structural integrity and stability of steel make it an excellent choice for these applications, ensuring the safety and functionality of medical equipment. Additionally, steel billets can be employed in the production of medical furniture and storage units. Steel cabinets and shelves are commonly used in medical facilities to store equipment, supplies, and medications. The strength and durability of steel ensure that these storage solutions can withstand the rigorous demands of the healthcare environment. In summary, the potential applications of steel billets in the medical industry are vast and diverse. From surgical instruments and medical implants to equipment and furniture, steel's properties make it a valuable material for enhancing the quality and effectiveness of healthcare products and facilities.
Q:Is there an export duty? Or is there a tax refund?
It's too broad. What kind of material (contains all kinds of metal components in order to confirm HS coding)?
Q:How are steel billets used in the production of heat exchangers?
Steel billets are used in the production of heat exchangers as they serve as the raw material for manufacturing the structural components, such as tubes, plates, and fins, that make up the heat exchanger. These billets are melted, cast, and then fabricated into the desired shape and size to create the necessary structural integrity and heat transfer efficiency required for heat exchangers.
Q:What are the potential applications of steel billets in the chemical industry?
Steel billets have several potential applications in the chemical industry due to their unique properties and versatility. One of the primary uses of steel billets in the chemical industry is for the production of various types of equipment and machinery. Steel billets can be shaped and forged into different forms, such as pipes, tanks, valves, and fittings, which are essential for handling and storing chemicals. These components need to withstand harsh conditions, including high temperatures, pressures, and corrosive environments, which makes steel billets an ideal material choice. Furthermore, steel billets can also be used in the construction of chemical plants and facilities. They provide excellent structural support, ensuring the stability and integrity of the buildings. Steel billets are often used in the fabrication of beams, columns, and other load-bearing elements, providing strength and durability to withstand the chemical processes taking place within the plant. Another potential application of steel billets in the chemical industry is in the manufacturing of reaction vessels and reactors. These vessels are used for chemical reactions, such as synthesis, distillation, and purification processes. Steel billets can be machined and formed into the desired shape, allowing for the creation of sturdy and reliable vessels that can handle the high pressures and temperatures often required in chemical reactions. Moreover, steel billets can be utilized in the production of catalysts used in various chemical processes. Catalysts are substances that speed up chemical reactions without being consumed in the process. Steel billets can serve as a base material for catalysts, providing a stable and durable support structure for the active catalytic components. In addition, steel billets can be employed in the construction of storage tanks and containers for the transportation and storage of chemicals. Steel billets offer excellent resistance to corrosion and can be easily welded and fabricated into large containers, ensuring the safe and secure storage of hazardous chemicals. Overall, the potential applications of steel billets in the chemical industry are vast. From equipment fabrication to construction projects and catalyst manufacturing, steel billets offer strength, durability, and resistance to corrosion, making them an essential material for various chemical processes and operations.
Q:How do steel billets contribute to the manufacturing of telecommunications devices?
The manufacturing of telecommunications devices heavily relies on steel billets in several ways. Firstly, steel billets are utilized as raw materials for producing various components essential for telecommunications devices. These components comprise structural frames, housing, brackets, and mounts, among others. Steel's strength and durability make it an ideal choice for these parts as they must endure harsh environments and provide stability to the devices. Additionally, steel billets find extensive use in the production of transmission towers and antenna masts, which are crucial for efficient signal transmission and reception in the telecommunications industry. These towers and masts necessitate sturdiness and the ability to support heavy equipment to ensure uninterrupted communication. Steel, with its high strength and load-bearing capacity, is an optimal material for fulfilling these requirements. Moreover, steel billets are also employed in manufacturing cable trays and conduits, which are indispensable for organizing and safeguarding various cables used in telecommunications devices. These cable management systems guarantee proper routing and protection of cables from external factors like moisture, heat, and physical damage. Steel's resistance to corrosion and its ability to withstand extreme conditions make it an excellent choice for fulfilling these purposes. Apart from its physical properties, steel billets contribute to the manufacturing of telecommunications devices due to their cost-effectiveness. Steel is widely available and relatively inexpensive compared to other materials, making it a preferred choice for manufacturers. Its versatility and ease of fabrication further enhance the efficient production of telecommunications devices. In conclusion, steel billets play a vital role in the manufacturing of telecommunications devices by providing raw materials for various components, supporting infrastructure, and ensuring efficient cable management. Their strength, durability, cost-effectiveness, and availability make them an indispensable material in the telecommunications industry.

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