Continue Casting Steel Bloom Made by Blasting Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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Continue Casting Steel Bloom Made by Blasting Furnace
1.Structure of Continue Casting Steel Bloom Made by Blasting Furnace
Continue Casting Steel Bloom Made by Blasting Furnace
Steel ingot by cogging or breakdown of semi-finished products, is the raw material of all kinds of steel mill.Billet section of square, round, flat, rectangular and abnormity, etcSeveral, mainly related to shape of rolled products.Simple rolled section steel, choose close to finished product cross section of square billet or rectangular billet.rollingThe sector products such as flat steel, Angle steel, select the rectangular billet or slab.Had better profiled billet when production beams, channels, and in rolling processLines and improve the yield.The raw material of round billet is the production of seamless tube.See billet production billet production methods. Billet section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions.General steelBillet section heightH.And the roll diameterDThe ratio of the(namelyH/D)Should be less than or equal to zero0.5.Length of steel billet by finishing temperature,Rolling time and the length of the productOr times ruler.When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production.For the productionChoose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
2.Main Features of Continue Casting Steel Bloom Made by Blasting Furnace.
Continue Casting Steel Bloom Manufactured by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
3. Continue Casting Steel Bloom Made by Blasting FurnaceImages
4. Continue Casting Steel Bloom Made by Blasting Furnace Specification
1)SIZE
2)MATERIAL GRADE
3)CHEMICAL ELEMENTS COMPOSITONS
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Continue Casting Steel Bloom Made by Blasting Furnace
We have organized several common questions for our clients,may help you sincerely:
①How to regonized your products when the shipment arrive?
We will marked the painting in the end of the steel billet, and send you the MTC with the heart no. same as marked in the steel billets.
②How many days for the SGS inpecting the quantity and weight?
It depens on the quantity usually it is about 4000tons one day..
③What kinds of the grade you can supply?
We can supply Q195, Q215,Q235 and other kinds of the grade as our customers need.
- Q: How are steel billets used in the production of structural sections?
- Steel billets are used in the production of structural sections by being heated and then passed through a series of rollers to form the desired shape, such as I-beams, angles, or channels. These sections are essential in construction and engineering projects as they provide strength, support, and stability to buildings and structures.
- Q: How are steel billets shaped into other forms?
- A process known as hot rolling is used to transform steel billets into different forms. This process involves feeding the steel billet through heated rollers, which compress and mold it into the desired shape. To begin, the steel billet is heated to a high temperature in a furnace. This heat treatment makes the steel more malleable and easier to shape. Once the billet has reached the desired temperature, it is then sent into a rolling mill. Within the rolling mill, the billet undergoes a series of passes through rollers that apply pressure and force to shape the steel. These rollers come in various shapes and sizes depending on the desired outcome. As the billet passes through the rollers, it gradually takes on the desired form, such as sheets, bars, or beams. The rolling process not only shapes the steel but also improves its mechanical properties. It refines the grain structure, enhances strength and toughness, and eliminates any internal defects. This makes the steel more suitable for a range of applications, including construction, automotive, and machinery. Following the hot rolling process, the steel often undergoes additional processing through cold rolling. This involves passing the steel through cold rollers to further refine its surface finish and dimensions. Additionally, secondary operations like cutting, bending, and welding may be carried out to further shape the steel into the desired end product. In conclusion, hot rolling plays a vital role in transforming steel billets into various forms. It enables the production of a wide range of steel products, each with its own unique shape, size, and mechanical properties. This helps meet the diverse needs of industries worldwide.
- Q: What are the main factors affecting the heat resistance of steel billets?
- There are several main factors that can affect the heat resistance of steel billets. Firstly, the chemical composition of the steel plays a crucial role. Elements such as carbon, chromium, and nickel can enhance the heat resistance of steel by forming stable oxide layers on the surface that act as a protective barrier against high temperatures. Additionally, the presence of alloying elements like molybdenum and vanadium can also improve the heat resistance of steel by increasing its hardenability and reducing grain growth during heat treatment. Another important factor is the microstructure of the steel. Fine-grained structures tend to have higher heat resistance due to their increased strength and reduced susceptibility to thermal fatigue. Heat treatment processes like quenching and tempering can also alter the microstructure and improve the heat resistance of steel billets. The rate of heating and cooling also affects the heat resistance of steel. Rapid heating or cooling can lead to thermal shock and result in the formation of cracks or distortion in the billets. It is essential to control the heating and cooling rates to minimize these detrimental effects and maintain the desired heat resistance. Furthermore, the presence of impurities or defects within the steel can significantly impact its heat resistance. Inclusions, such as sulfur, phosphorus, and non-metallic oxides, can act as stress concentrators and reduce the heat resistance of steel. Similarly, internal defects like voids, cracks, or segregation regions can promote crack initiation and propagation during thermal cycles, thereby reducing the overall heat resistance of the steel billets. Lastly, the mechanical properties of the steel, such as its tensile strength, hardness, and ductility, can influence its heat resistance. Higher strength and hardness can generally enhance the heat resistance, while excessive ductility may lead to deformation or failure under high-temperature conditions. In summary, the main factors affecting the heat resistance of steel billets include the chemical composition, microstructure, rate of heating and cooling, presence of impurities or defects, and the mechanical properties of the steel. Understanding and optimizing these factors can help in producing steel billets with improved heat resistance for various applications.
- Q: What is the average cost of steel billets?
- The average cost of steel billets can vary depending on factors such as the type, quality, quantity, and market conditions. It is recommended to check with steel suppliers or conduct market research to get the most accurate and up-to-date pricing information.
- Q: What are the different types of surface finish methods used for steel billets?
- Steel billets can be subjected to various surface finish methods, each serving unique purposes and achieving distinct surface characteristics. These methods encompass: 1. Hot rolling: By passing the steel billet through heated rollers, the material is compressed and shaped, resulting in a smooth and glossy surface finish. 2. Shot blasting: This technique involves propelling small metallic or non-metallic particles at high speeds onto the steel billet's surface. It effectively eliminates scale, rust, or contaminants, leaving behind a clean and textured finish. 3. Pickling: Through immersion in an acid solution, the steel billet undergoes a chemical process that eliminates oxide scale and surface impurities. This method provides a smooth and corrosion-resistant surface finish. 4. Grinding: By employing abrasive wheels or belts, material is removed from the steel billet's surface. This process enables the attainment of a precise and smooth finish suitable for various applications. 5. Polishing: Utilizing abrasive materials, imperfections or roughness are eliminated from the steel billet's surface through mechanical polishing. This method yields a high-gloss, mirror-like finish. 6. Cold rolling: Similar to hot rolling, cold rolling entails passing the steel billet through rollers. However, the billet remains unheated during this process, resulting in a smoother and more precise surface finish. 7. Coating: This surface finish method involves applying a protective layer or coating onto the steel billet. It can encompass paints, varnishes, or specialized coatings aimed at enhancing the steel billet's appearance, durability, or corrosion resistance. Each of these surface finish methods possesses distinct advantages and is selected based on the desired application, aesthetics, and functional requirements of the steel billet.
- Q: What are the different surface defects found in tool steel billets?
- There are several different surface defects that can be found in tool steel billets. These defects can occur during the manufacturing process or can be the result of handling, transportation, or storage. Some of the common surface defects found in tool steel billets include: 1. Decarburization: This defect occurs when the surface of the steel billet loses its carbon content due to exposure to high temperatures during heat treatment or improper cooling. Decarburization can lead to reduced hardness and wear resistance in the tool steel. 2. Scale: Scale refers to the formation of oxide layers on the surface of the steel billet. It can occur during the hot rolling process or due to exposure to high temperatures. Scale can negatively impact the surface finish and can also affect the mechanical properties of the tool steel. 3. Cracks: Cracks can occur on the surface of tool steel billets due to various reasons such as improper cooling, excessive stress during hot rolling, or quenching. These cracks can be either surface cracks (which are visible) or internal cracks (which may not be immediately visible). 4. Inclusions: Inclusions are non-metallic particles or impurities that are trapped within the steel billet during the manufacturing process. These inclusions can cause weak spots or discontinuities in the material, leading to reduced toughness and fatigue resistance. 5. Pitting: Pitting refers to the formation of small holes or cavities on the surface of the steel billet. It can be caused by localized corrosion, exposure to aggressive environments, or improper handling. 6. Roll marks: Roll marks are surface imperfections that occur due to the contact between the steel billet and the rolls during the hot rolling process. These marks can appear as grooves, scratches, or indentations on the surface of the tool steel. 7. Surface contamination: Tool steel billets can get contaminated with foreign substances such as dirt, oil, grease, or other particles during handling, transportation, or storage. These contaminants can negatively affect the surface finish and can also lead to corrosion or other defects. It is important to detect and address these surface defects in tool steel billets to ensure the desired performance and reliability of the final tooling products. Various inspection techniques and quality control measures are employed to identify and mitigate these defects, such as visual inspection, ultrasonic testing, magnetic particle inspection, and surface cleaning processes.
- Q: How are steel billets used in the manufacturing of agricultural machinery?
- Steel billets are often used as a starting material in the manufacturing process of agricultural machinery. They are typically shaped and transformed through various machining and forging techniques to create different components like gears, shafts, brackets, and frames. These components are then assembled to build the necessary machinery for farming operations, such as tractors, tillers, harvesters, and irrigation systems. The use of steel billets ensures durability, strength, and reliability in agricultural machinery, making them capable of withstanding the demanding conditions and heavy workloads often encountered in the agricultural industry.
- Q: What are the physical properties of steel billets?
- Steel billets possess various physical properties that render them highly suitable for a multitude of industrial applications. Primarily, they exhibit a remarkable strength-to-weight ratio, ensuring impeccable structural integrity and the ability to endure heavy loads without deformation or breakage. Another significant physical attribute of steel billets lies in their hardness. Steel is renowned for its hardness, which grants it resistance against wear and tear. Consequently, steel billets prove to be ideal for sectors where durability and long-term performance are of utmost importance, such as construction, automotive, and machinery industries. Furthermore, steel billets boast a lofty melting point, enabling them to withstand extreme heat without deformation or liquefaction. This trait proves indispensable in applications involving high temperatures, such as the manufacturing of tools, machinery, and equipment within the aerospace and energy sectors. Additionally, steel billets exhibit exceptional ductility and malleability, facilitating their effortless manipulation into diverse structures and products. This adaptability makes steel billets highly versatile and amenable to various manufacturing processes, including rolling, forging, and extrusion. Moreover, steel billets demonstrate commendable electrical and thermal conductivity, rendering them suitable for applications that necessitate efficient heat transfer and electrical conduction. These properties hold particular value in the production of electrical wiring, power transmission lines, and heat transfer equipment. In conclusion, steel billets possess key physical properties encompassing high strength, hardness, melting point, ductility, malleability, and conductivity. These attributes enable their utilization across a wide range of industries and applications, where their exceptional performance and reliability are indispensable.
- Q: What are the common shipping methods for steel billets?
- The common shipping methods for steel billets include container shipping, bulk shipping, and rail transportation. Container shipping is a popular method for transporting smaller quantities of steel billets. The billets are loaded into standard shipping containers, typically 20 or 40 feet in length, and then shipped via cargo vessels. This method allows for easy handling and ensures the protection of the billets during transit. Bulk shipping is commonly used for larger quantities of steel billets. In this method, the billets are loaded directly onto the cargo vessel without the need for containers. This allows for cost-effective transportation of large volumes of billets. Bulk carriers are specially designed to handle heavy cargo and ensure secure delivery. Rail transportation is another common shipping method for steel billets, especially for domestic or regional transportation. The billets are loaded onto specialized railcars, capable of carrying heavy loads, and transported via rail networks. This method offers efficient and reliable transportation, particularly for shorter distances. Ultimately, the choice of shipping method for steel billets depends on factors such as quantity, destination, cost, and logistical capabilities. Each method has its own advantages and considerations, and it is crucial to select the most suitable option based on the specific requirements of the shipment.
- Q: What industries use steel billets?
- Steel billets are widely used in various industries due to their strength, durability, and versatility. Some of the main industries that heavily rely on steel billets include construction, automotive, manufacturing, and energy. In the construction industry, steel billets are used for the production of structural components such as beams, columns, and girders. These components provide the necessary strength and support in buildings, bridges, and other infrastructure projects. The automotive industry utilizes steel billets for the manufacturing of various car parts, including engine components, chassis, and suspension systems. Steel billets are preferred in this industry due to their high strength-to-weight ratio, which improves fuel efficiency and overall performance. Manufacturing industries, such as machinery, equipment, and tool production, also heavily rely on steel billets. They are used to manufacture gears, shafts, valves, and other critical components that require high strength, durability, and precision. Furthermore, steel billets are essential in the energy sector, particularly in the production of oil and gas pipelines. These pipelines require steel billets of specific grades to withstand harsh conditions, high pressures, and corrosive environments. In addition to these main industries, steel billets find applications in other sectors such as shipbuilding, aerospace, mining, and agriculture. They are widely used wherever strength, durability, and reliability are crucial. Overall, steel billets have a diverse range of applications across various industries, thanks to their exceptional mechanical properties. The demand for steel billets remains strong, as they are an essential raw material in the production of critical components in numerous sectors.
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Continue Casting Steel Bloom Made by Blasting Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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