• Continue Casting Steel Bloom  by Blasting Furnace System 1
  • Continue Casting Steel Bloom  by Blasting Furnace System 2
Continue Casting Steel Bloom  by Blasting Furnace

Continue Casting Steel Bloom by Blasting Furnace

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 Continue Casting Steel Bloom Manufactured  by Blasting Furnace

 

1.Structure of  Continue Casting Steel Bloom Manufactured  by Blasting Furnace

 

Steel ingot by cogging or breakdown of semi-finished products, is the raw material of all kinds of steel mill.Billet section of square, round, flat, rectangular and abnormity, etcSeveral, mainly related to shape of rolled products.Simple rolled section steel, choose close to finished product cross section of square billet or rectangular billet.rollingThe sector products such as flat steel, Angle steel, select the rectangular billet or slab.Had better profiled billet when production beams, channels, and in rolling processLines and improve the yield.The raw material of round billet is the production of seamless tube.See billet production billet production methods. is the raw material of all kinds of steel mill.Billet section of square, round, flat, rectangular and abnormity, etcSeveral, mainly related to shape of rolled products.Simple rolled section steel, choose close to finished product cross section of square billet or rectangular billet.rollingThe sector products such as flat steel, Angle steel, select the rectangular billet or slab.Had better profiled billet when production beams, channels, and in rolling processLines and improve the yield.The raw material of round billet is the production of seamless tube.See billet production billet production methods.


2.Main Features of  Continue Casting Steel Bloom Manufactured  by Blasting Furnace.

Continue Casting Steel Bloom Manufactured  by Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

 

3.  Continue Casting Steel Bloom Manufactured  by Blasting Furnace Images

 

 

Continue Casting Steel Bloom  by Blasting Furnace

Continue Casting Steel Bloom  by Blasting Furnace

 

 

 

 

4.  Continue Casting Steel Bloom Manufactured  by Blasting Furnace Specification

 1)SIZE

2)MATERIAL GRADE

3)CHEMICAL ELEMENTS COMPOSITONS

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 The classification of the billet Mainly from the shape is divided into two kinds: Slab: cross section width and height of the ratio of the larger, mainly used for rolling plate. Billet: equal cross section width and height, or a huge difference, mainly used for rolling steel, wire rod.

5.FAQ of  Continue Casting Steel Bloom Manufactured  by Blasting Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①What kinds of the spec. of steel billet suitable to produce the section steel?

It is shade blank steel billet is better.

 

②Could we check the process of the producing in the steel mill?

Sure, but you must follow the instruction of the steel mills during the visiting. For safety consideration.

 

③How many days we should order before producing?

It depands on the detail order and situation of the steel mill, usually it is earlier, it is better.

 

Q:How are steel billets used in the manufacturing of electrical components?
Steel billets are commonly used in the manufacturing of electrical components due to their advantageous properties and suitability for specific applications. The process begins with the production of steel billets, which are solid rectangular or square bars of steel formed through casting or hot rolling. In the manufacturing of electrical components, steel billets serve as a raw material that undergoes various processes to be transformed into specific components. One such example is the production of transformer cores, which are vital components in electrical transformers. Transformer cores made from steel billets offer high magnetic permeability, low hysteresis loss, and low electrical conductivity, making them ideal for magnetic induction applications. To manufacture transformer cores, the steel billets are first heated and then passed through a series of rolling mills to shape them into thin laminations. These laminations are then stacked together and insulated using an insulating material such as varnish or paper, forming a core that effectively transfers electrical energy between two or more coils. Steel billets are also used in the production of electrical connectors, terminals, and busbars. These components require high strength, good electrical conductivity, and corrosion resistance. Steel billets can be further processed to create these components through various methods such as forging, machining, or extrusion. In addition to transformers and electrical connectors, steel billets can be used in the manufacturing of other electrical components such as motor cores, switchgear panels, and circuit breaker parts. The versatility of steel billets allows for the production of components with different shapes and sizes, catering to the specific requirements of the electrical industry. Overall, steel billets play a crucial role in the manufacturing of electrical components by providing a strong, durable, and cost-effective raw material that can be shaped and processed to meet the diverse needs of the electrical industry.
Q:What are the potential applications of steel billets in the packaging industry?
Steel billets can be used in the packaging industry for various applications such as manufacturing metal cans, containers, and closures. They provide strength, durability, and resistance to external factors like pressure, impact, and corrosion. Additionally, steel billets can be molded into different shapes and sizes, making them suitable for diverse packaging requirements.
Q:What is the role of steel billets in the construction of commercial buildings?
Steel billets play a crucial role in the construction of commercial buildings as they are the primary raw material used for manufacturing structural steel sections. These sections are used to construct the framework, columns, beams, and other load-bearing elements of the building. The high strength and durability of steel make it an ideal material for commercial buildings, as it can withstand heavy loads, resist deformation, and provide structural integrity. Steel billets are melted and cast into various shapes and sizes to create different sections, such as I-beams, H-beams, channels, angles, and plates. These sections are then fabricated, welded, and assembled to form the skeletal structure of the building. Steel billets are often utilized to produce long steel bars or rods, which are commonly used as reinforcement in concrete structures. Reinforced concrete is widely used in commercial buildings due to its ability to combine the compressive strength of concrete with the tensile strength of steel. Moreover, steel billets are essential in providing stability and support to the overall structure. They help distribute the weight and loads evenly throughout the building, ensuring the safety and integrity of the construction. Additionally, steel is a highly fire-resistant material, reducing the risk of damage in case of fire incidents and enhancing the overall safety of the building. Furthermore, steel billets offer design flexibility and cost-effectiveness. They can be easily fabricated and customized to meet the specific requirements of the building design, allowing architects and engineers to create innovative and efficient structures. Steel structures are also lightweight compared to traditional construction materials, reducing the overall weight of the building and potentially lowering construction costs. In conclusion, steel billets are integral to the construction of commercial buildings as they provide the necessary strength, durability, and stability required for the structural framework. Their versatility, fire-resistance, and cost-effectiveness make them a preferred choice for architects, engineers, and contractors in the construction industry.
Q:What are the different types of cleaning equipment used for steel billets?
There are several different types of cleaning equipment that are commonly used for steel billets. These include: 1. Shot blasting machines: Shot blasting is a process that involves propelling small metal or mineral particles at high speed onto the surface of the steel billets. This helps to remove any rust, scale, or other contaminants, leaving the surface clean and smooth. 2. Ultrasonic cleaners: Ultrasonic cleaning involves the use of high-frequency sound waves to agitate a cleaning solution. This helps to remove dirt, oil, and other contaminants from the surface of the steel billets. Ultrasonic cleaners are particularly effective for removing stubborn or hard-to-reach contaminants. 3. Acid pickling tanks: Acid pickling is a process that involves immersing the steel billets in a tank of acidic solution. The acid helps to dissolve any rust, scale, or other contaminants on the surface of the billets. After pickling, the billets are usually rinsed and then dried. 4. Power washers: Power washers, also known as pressure washers, use a high-pressure spray of water to remove dirt, oil, and other contaminants from the surface of the steel billets. This is a particularly effective method for cleaning larger or heavier billets. 5. Mechanical cleaning brushes: Mechanical cleaning brushes, such as wire brushes or abrasive pads, are often used to manually scrub the surface of the steel billets. This helps to remove any loose dirt, rust, or scale. Mechanical cleaning brushes are typically used in conjunction with other cleaning methods. Overall, the choice of cleaning equipment for steel billets depends on factors such as the extent and type of contaminants present, the desired level of cleanliness, and the size and shape of the billets. Different combinations of these cleaning methods may be used to achieve the desired result.
Q:What are the common shipping methods for steel billets?
The common shipping methods for steel billets include container shipping, bulk shipping, and rail transportation. Container shipping is a popular method for transporting smaller quantities of steel billets. The billets are loaded into standard shipping containers, typically 20 or 40 feet in length, and then shipped via cargo vessels. This method allows for easy handling and ensures the protection of the billets during transit. Bulk shipping is commonly used for larger quantities of steel billets. In this method, the billets are loaded directly onto the cargo vessel without the need for containers. This allows for cost-effective transportation of large volumes of billets. Bulk carriers are specially designed to handle heavy cargo and ensure secure delivery. Rail transportation is another common shipping method for steel billets, especially for domestic or regional transportation. The billets are loaded onto specialized railcars, capable of carrying heavy loads, and transported via rail networks. This method offers efficient and reliable transportation, particularly for shorter distances. Ultimately, the choice of shipping method for steel billets depends on factors such as quantity, destination, cost, and logistical capabilities. Each method has its own advantages and considerations, and it is crucial to select the most suitable option based on the specific requirements of the shipment.
Q:What are the main factors that determine the profitability of steel billets manufacturers?
The profitability of steel billets manufacturers is influenced by several key factors. These factors can vary depending on various market conditions and industry dynamics. However, some of the main factors that determine profitability in this sector include: 1. Raw material costs: The cost of raw materials, such as iron ore and scrap metal, is a significant determinant of profitability. Fluctuations in these costs can impact the overall cost structure of steel billet production. Manufacturers with efficient procurement strategies and long-term raw material contracts may have a competitive advantage in managing these costs. 2. Production efficiency: The efficiency of the manufacturing process plays a crucial role in determining profitability. This includes factors such as production capacity utilization, energy consumption, labor productivity, and waste management. Manufacturers that can optimize their operations and minimize costs are more likely to achieve higher profitability. 3. Market demand and pricing: The demand for steel billets is influenced by various factors, including construction activity, infrastructure development, and manufacturing output. Manufacturers that can accurately forecast and meet market demand are better positioned to achieve profitability. Additionally, the ability to negotiate favorable pricing and manage price fluctuations in the market can significantly impact profitability. 4. Competitive landscape: The level of competition within the steel billets manufacturing industry can affect profitability. Manufacturers operating in a highly competitive market may face challenges in maintaining profit margins due to price pressures. Companies that can differentiate themselves through innovation, quality, and customer service may have a better chance of achieving sustainable profitability. 5. Operating costs: Apart from raw material costs, other operating expenses, such as transportation, energy, maintenance, and overhead costs, can impact profitability. Efficient cost management practices, such as implementing lean manufacturing principles and optimizing supply chain logistics, can help reduce operating costs and improve profitability. 6. International trade and tariffs: Steel billets manufacturers are often affected by international trade dynamics and tariffs. The imposition of tariffs on steel imports or exports can disrupt the market and impact profitability. Manufacturers that can adapt to changes in trade policies and diversify their customer base or sourcing locations may be better positioned to mitigate these risks. 7. Currency exchange rates: Steel billets manufacturers that engage in international trade may be exposed to currency exchange rate fluctuations. These fluctuations can impact the cost of imported raw materials or the competitiveness of exported products. Manufacturers that have effective currency hedging strategies or local production capabilities may be better able to manage these risks and maintain profitability. Overall, the profitability of steel billets manufacturers is influenced by a combination of factors, including raw material costs, production efficiency, market demand, competition, operating costs, international trade dynamics, and currency exchange rates. Successful manufacturers in this industry must carefully analyze and manage these factors to achieve sustainable profitability.
Q:How do steel billets contribute to the overall weight reduction of a structure?
Steel billets contribute to the overall weight reduction of a structure in several ways. Firstly, steel billets are produced through a process called continuous casting, which allows for precise control over the shape and size of the billet. This means that the billets can be manufactured to be lighter and more compact, reducing the overall weight of the structure. Secondly, steel billets can be made using advanced alloys and compositions that have high strength-to-weight ratios. These alloys are designed to provide the same strength and durability as traditional steel, but with a lower weight. By using these lightweight steel billets in the construction of a structure, the overall weight can be significantly reduced without compromising on strength and performance. Additionally, steel billets can be used in the manufacturing of complex shapes and structures through processes like extrusion and forging. These techniques allow for the creation of intricate designs and structures, eliminating the need for additional components and reducing the overall weight of the structure. Furthermore, steel billets can be utilized in the construction of lightweight structural elements such as beams, columns, and trusses. These elements can be designed to have hollow sections or thinner profiles, reducing the amount of steel required while maintaining structural integrity. This leads to a significant reduction in the overall weight of the structure. Overall, steel billets contribute to the weight reduction of a structure by providing the flexibility to manufacture lighter and more compact components, utilizing advanced alloys with high strength-to-weight ratios, enabling the creation of complex shapes and structures, and allowing for the construction of lightweight structural elements.
Q:How are steel billets used in the manufacturing of slabs?
The manufacturing of slabs relies heavily on steel billets, which are vital raw materials. Slabs, being sizable and flat steel pieces, are widely used in various industries like construction, automotive, and manufacturing. To create slabs, the initial step involves obtaining steel billets. These billets are partially finished steel products that are usually acquired through continuous casting or hot-rolling ingots. They are solid blocks of steel, either rectangular or square-shaped, and their cross-sectional area varies depending on the desired size and thickness of the slabs. Once the steel billets are acquired, they undergo heating to a high temperature, making them more pliable and easier to shape. This heating process, known as hot rolling, entails passing the billets through a series of rolling mills, gradually reducing their thickness and increasing their length. Intense pressure is applied to the billets in the rolling mills, resulting in elongation and the attainment of the desired dimensions. Throughout the hot rolling process, the steel billets are often subjected to different manipulations, such as reheating and cooling, to ensure proper shaping and metallurgical properties. Additional processes like descaling (removal of the oxide layer) and surface treatment may also be performed on the billets to enhance their quality and finish. Upon completion of the hot rolling process, the steel billets are transformed into slabs. These slabs then undergo further processing to meet specific requirements. For example, they may undergo additional rolling or reheating to achieve the desired thickness, dimensions, and surface finish. Depending on the intended use, the slabs can be cut into smaller pieces or further processed into various steel products like plates, sheets, or coils. In conclusion, steel billets are of utmost importance in the manufacturing of slabs. They serve as the starting point for the production process, undergoing hot rolling and other treatments to shape them into the desired form, size, and quality. The resulting slabs are then used as a key input across multiple industries, contributing to the production of a wide range of steel products.
Q:What are the potential applications of steel billets in the telecommunications industry?
Steel billets can be used in the telecommunications industry for various applications such as tower construction, antenna support systems, and cable management. The strength and durability of steel make it an ideal material for these purposes, ensuring the stability and longevity of telecommunications structures. Additionally, steel billets can be used for manufacturing equipment and components like brackets, frames, and enclosures, providing protection and support for sensitive telecommunications devices.
Q:What is the role of steel billets in the construction of bridges?
Steel billets play a crucial role in the construction of bridges as they serve as the raw material for manufacturing structural steel components. These billets are heated and rolled into various shapes, such as beams, columns, and girders, which form the skeleton of the bridge. The high strength and durability of steel make it an ideal material for bridge construction, enabling bridges to withstand heavy loads, extreme weather conditions, and long-term wear and tear. By providing the foundational material, steel billets contribute to the overall structural integrity and longevity of bridges.

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