Continue Casting Steel Billets/Blooms Produced by Blasting Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
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Continue Casting Steel Billets/Blooms Produced by Blasting Furnace
1.Structure of Continue Casting Steel Billets/Blooms Produced by Blasting Furnace
Continue Casting Steel Billets/Blooms Produced by Blasting Furnaceis the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Continue Casting Steel Billets/Blooms Produced by Blasting Furnace.
Continue Casting Steel Billets/Blooms Produced by Blasting Furnacesection size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
3. Continue Casting Steel Billets/Blooms Produced by Blasting Furnace Images
4. Continue Casting Steel Billets/Blooms Produced by Blasting Furnace Specification
Continue Casting Steel Billet by Blasting Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi- finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Continue Casting Steel Billets/Blooms Produced by Blasting Furnace
We have organized several common questions for our clients,may help you sincerely:
①How about your company?
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel,is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③Could I know the process of the producing?
Sure.Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.How to distinguish between the size of the inclusions? The size of the inclusion size, it is according to the slab is processed into finished products, whether affect the processing performance and can be divided into two micro inclusions and large inclusions.It is generally believed that inclusion particle size less than 50 microns, called micro inclusions size greater than 50 microns large inclusions.The inclusions in the continuous casting billet come from? Found in the continuous casting billet of inclusion complex, forms.Judging from the inclusion of ingredients, can be roughly know the source of inclusions. (1) the weak deoxidizing elements contained in the inclusion is more, and SiO2 + MnO content greater than 60%, the size is more than 50 microns, which can determine the inclusions are caused by air and molten steel secondary oxidation; (2) inclusion composition and refractory materials, with special shape, size is larger, can determine for refractory erosion;(3) inclusion contains such elements as potassium, sodium, is due to mould protection slag in molten steel.
- Q: How are steel billets used in the production of automotive chassis?
- Steel billets are used in the production of automotive chassis as they serve as the raw material for creating the main structural components of the chassis. These billets are heated and then shaped through processes like rolling or casting to form the desired chassis parts. The strength and durability of steel make it an ideal choice for chassis construction, ensuring the safety and stability of the vehicle.
- Q: How is the strength of steel billets measured?
- The strength of steel billets is typically measured using a tensile test, where a sample is subjected to pulling forces until it fractures. The maximum force applied during the test is recorded and used to determine the strength of the steel.
- Q: What are the potential applications of steel billets in the packaging industry?
- Steel billets can be used in the packaging industry for various applications such as manufacturing metal cans, containers, and closures. They provide strength, durability, and resistance to external factors like pressure, impact, and corrosion. Additionally, steel billets can be molded into different shapes and sizes, making them suitable for diverse packaging requirements.
- Q: What is the typical composition of steel billets?
- The composition of steel billets can vary depending on specific requirements and intended use, resulting in a typical composition that primarily consists of iron and carbon. Other elements are added to enhance certain properties. The carbon content in steel billets typically ranges from 0.1% to 0.3%. Besides iron and carbon, steel billets often contain small amounts of manganese, silicon, sulfur, and phosphorus. Manganese improves strength, hardness, and heat treatment response. Silicon is commonly added to enhance fluidity during casting. Sulfur and phosphorus are impurities that need to be minimized as they can adversely affect machinability and mechanical properties. Additionally, steel billets may contain alloying elements like chromium, nickel, molybdenum, and vanadium to impart specific properties. Chromium improves corrosion resistance, nickel enhances toughness and ductility, molybdenum increases high-temperature strength, and vanadium improves wear resistance. In summary, the composition of steel billets is carefully controlled to achieve desired mechanical, physical, and chemical properties required for subsequent processing and final applications of the steel.
- Q: What is the chemical composition of a typical steel billet?
- The composition of a typical steel billet, which serves as a semi-finished material for various steel products, primarily consists of iron and carbon. However, the specific chemical composition can differ based on the grade and intended application of the steel billet. Alongside iron and carbon, different elements like manganese, silicon, sulfur, and phosphorus may also be present in varying quantities. These elements are incorporated to confer specific properties to the steel, such as increased strength, improved machinability, or enhanced corrosion resistance. To ensure the desired mechanical and chemical properties are attained, the exact composition of a steel billet is meticulously regulated during the manufacturing process.
- Q: What are the different surface treatments for improved machinability in steel billets?
- There are several surface treatments that can be applied to steel billets to improve machinability. These treatments are designed to enhance the cutting performance and reduce tool wear during machining operations. Some common surface treatments for improved machinability in steel billets include: 1. Nitriding: Nitriding is a surface hardening treatment that uses nitrogen to create a hard and wear-resistant layer on the surface of the steel billet. This treatment improves the cutting performance and reduces tool wear during machining. 2. Carburizing: Carburizing is a process in which carbon is diffused into the surface of the steel billet to increase its hardness and wear resistance. This treatment improves machinability by creating a harder surface layer that can withstand higher cutting speeds and loads. 3. Coating: Various types of coatings can be applied to the surface of steel billets to reduce friction and improve machinability. Examples of such coatings include titanium nitride (TiN) and diamond-like carbon (DLC) coatings. These coatings reduce tool wear and improve cutting performance. 4. Shot peening: Shot peening is a surface treatment that involves bombarding the surface of the steel billet with small spherical particles. This treatment induces compressive stress on the surface, which improves fatigue resistance and reduces the likelihood of crack initiation during machining. 5. Cold working: Cold working is a process in which the steel billet is deformed at room temperature to increase its hardness and improve machinability. This treatment can be achieved through processes such as cold rolling or cold drawing. It is important to note that the choice of surface treatment for improved machinability in steel billets depends on various factors such as the specific steel alloy, desired surface properties, and the intended machining process. Therefore, it is essential to consider these factors and consult with experts to determine the most suitable surface treatment for a particular application.
- Q: Are steel billets subject to any regulations or certifications?
- Steel billets must adhere to numerous regulations and certifications to guarantee their production, quality, and safety standards are met. The ISO 9001 certification, an internationally recognized standard for quality management systems, is one of the most common certifications for steel billets. This certification ensures that the manufacturing process of steel billets follows consistent quality control measures, from sourcing raw materials to final production. Steel billets may also need to obtain industry-specific certifications, depending on their intended use. For example, if the steel billets are intended for construction projects, they must comply with certifications such as ASTM standards or European EN standards. These certifications define the necessary mechanical properties, chemical composition, and other specifications that steel billets must meet to ensure they are suitable for construction purposes. In addition, governmental bodies or industry associations may impose regulations on steel billets. These regulations can include safety standards, environmental regulations, and compliance with trade policies. For instance, steel billet producers may need to comply with regulations regarding emissions, waste management, or occupational health and safety. In conclusion, various regulations and certifications are in place to ensure the quality, safety, and compliance with industry standards of steel billets. These certifications and regulations are crucial for maintaining the integrity of steel billets and ensuring they are suitable for various applications.
- Q: What is a steel billet?
- A steel billet is a semi-finished product in the form of a rectangular or square shape made from molten steel that has been solidified and cooled. It serves as a raw material for various steel products and is further processed through rolling or forging to be transformed into bars, rods, or other desired shapes.
- Q: How are steel billets used in the manufacturing of oil and gas equipment?
- Steel billets are a crucial component in the manufacturing of oil and gas equipment. These billets, which are essentially semi-finished steel products, serve as the starting material for the fabrication of various equipment used in the oil and gas industry. One of the primary applications of steel billets is in the production of pipes. Oil and gas pipes need to withstand high pressure, extreme temperatures, and corrosive environments. Steel billets provide the raw material necessary to create seamless or welded pipes that can meet these demanding requirements. The billets are heated, pierced, and elongated through a process called extrusion, which enables the formation of seamless pipes. Alternatively, they can be rolled and welded to create longitudinally welded pipes. Steel billets are also used in the manufacturing of valves, fittings, and flanges. Valves play a critical role in controlling the flow of oil and gas within pipelines and equipment. Fittings, such as elbows, tees, and reducers, are used to connect pipes together or change their direction. Flanges, on the other hand, provide a means of connecting pipes, valves, and other equipment by bolting them together. All of these components require the use of steel billets as the starting material, which are then machined, shaped, and heat-treated to meet the necessary specifications and standards. Furthermore, steel billets are utilized in the fabrication of drilling equipment and offshore structures. Drilling equipment, including drill bits, drill collars, and drill pipes, are essential for oil and gas exploration and extraction. These components are subjected to intense forces and harsh conditions, making the use of high-quality steel billets crucial to ensure their strength and durability. Offshore structures, such as platforms and rigs, also require steel billets to construct the framework and support systems that can withstand the challenging marine environment. In summary, steel billets are indispensable in the manufacturing of oil and gas equipment. They serve as the raw material for pipes, valves, fittings, flanges, drilling equipment, and offshore structures. By starting with high-quality steel billets, manufacturers can produce durable and reliable equipment that can withstand the demanding conditions of the oil and gas industry.
- Q: What are the properties and characteristics of steel billets?
- Steel billets are semi-finished products that possess several key properties and characteristics. Firstly, they have a rectangular or square cross-section with a relatively large size, typically ranging from 100x100mm to 200x200mm. They are manufactured through the process of continuous casting, which ensures their uniform composition and high quality. Steel billets exhibit excellent strength and hardness, making them suitable for various applications in the manufacturing industry. They have a high resistance to deformation, enabling them to withstand heavy loads and pressures. Additionally, they have good ductility and can be easily shaped or formed into desired products through processes like rolling or forging. Another important characteristic of steel billets is their excellent thermal conductivity, enabling efficient heat transfer during processing. They also have a good resistance to corrosion, which makes them suitable for outdoor applications and in environments with high humidity or exposure to chemicals. Overall, steel billets are versatile and robust materials with a wide range of applications in the construction, automotive, and machinery industries, among others. Their distinctive properties make them a preferred choice for various manufacturing processes, enabling the production of durable and reliable end products.
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Continue Casting Steel Billets/Blooms Produced by Blasting Furnace
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 100000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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