• ZYB Series Hydraulic Static Pile Driver  ZYB80 System 1
  • ZYB Series Hydraulic Static Pile Driver  ZYB80 System 2
  • ZYB Series Hydraulic Static Pile Driver  ZYB80 System 3
  • ZYB Series Hydraulic Static Pile Driver  ZYB80 System 4
ZYB Series Hydraulic Static Pile Driver  ZYB80

ZYB Series Hydraulic Static Pile Driver ZYB80

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Shanghai
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Min Order Qty:
1 unit
Supply Capability:
10 unit/month

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Summary

Hydraulicstatic pile-pressing driver has already been widely applied in the precastpile construction of building foundation, bridge foundation,airport foundation,roadbed of railroads and trackless roads,because it can drive piles with rapid, no noise pollution ,no exhaust gaspollution and no mud pollution. Nowadays,many cities provide that it only allowed static pile-pressing driver to implement the pile foundation construction in the downtown,Hydraulicstatic pile-pressing driveris in process of replacement others traditional side-piling mechanism.

 

Since the beginning of 1990 year, the ZYB series hydraulic static pile-pressing driverwith 7 patents was succeeded in production by the Hydraulic Machine and Control Technology Research Institute of CSU which supports Changhe with its technology)。Today,ZYB series hydraulic static pile-pressing driverhas developed into the 13th generation “M” model, which can meet with the request of piling force from 80 to 1500 ton, the pile diameter is range from 300-1000mm,the square pile is range from 150-1000mm.Corresponding, the single pile loading ability reaches to 40~750 ton and is in the lead of international technology.

 

Main Performance

  1. It is the fastest pile-pressing driver in China and has a record of 1700m piling one day.

  2. It is the only pile-pressing driver in China which supporting cylinder is independent from supporting legs,consequently the supporting cylinder rod doesn’t need to endure horizontal force.

  3. It is the only pile-pressing driver in China whichdriving forces are directly transferred to the clamping jaw instead of clamping cylinder,so the service life of its clamping cylinder is increased more than several times .

  4.  It is the only pile-pressing driver in China which makes pile keep automatically parallel  with guiding rail and which four guiding rails are welded as a body in order to keep the four guiding rails parallel forever.

  5. It is the only pile-pressing driver in China which uses big oil-sucking-up pipe for oil sucking up and oil cooling.

  6. It is the only pile-pressing driver in China which uses alloy steel in body for large tonnage machine.

  7. It is the only pile-pressing driver in China which has a patent of accelerated pile-driving system .

  8. Optimal structure design according to theory of fatigue strength ensures the fatigue life longer than 15 years.

  9. Compared with other hydraulic static pile-pressing driver in China,the contact area between clamping jaw and pile increases over 1 time,The jaw-clamping pressure drop over 50% which can prevent pile from being damaged by clamping jaw for too much jaw-clamping pressure .

  10.  Compared with other hydraulic static pile-pressing driver in China,Changhe has reasonable special design of the clamping and pile-driving cylinder. Clamping cylinder effective working area is increased over 20% which ensures pile clamping reliable.

  11. Counterweight beam is on the outer side of the supporting leg cylinder,compared with counterweight beam inside of the supporting leg cylinder, the place for counterweight increase 40% and the max force born by body reduce 20%.

  12. ZYB series hydraulic static pile-pressing driver using pressure compensation type automatic variable pump  realizes constant power output, so there no working overflow power loss

  13. Special hydraulic pipeline and cooling system makes pile-pressing driver can work normally in any temperature.

  14. The close oil injecting and filtrating system makes oil injecting and filtering very convenient and be free from pollution.

  15. Compared with other hydraulic static pile-pressing driver in China,its rotary platform is about one meter longer,this can increase the steady of machine when the short-feet support the body.

  16. The structure of net-shaped rib in long feet and short feet guarantee that there are at least two rib in feet confront the pile head when feet stepped on Φ400 pile head ,the penetration-resisting ability is improved by about 40%.

  17. the crane of pile-pressing driver can hoist its long feet and short feet.

  18. Compared with others side piling mechanism, ZYB’s side piling system and body is a whole,this structure arises its strength and rigidity by 30%~50%

  19. Compared with other hydraulic static pile-pressing driver in China, the distance between ZYB’s side piling center and the nearest supporting leg reduces  by at least 50%。Under the same counterweight condition,ZYB side pile driving ability raises by at least 20%.

  20. Oil pump station is positioned within working range of crane. Compare with the oil pumps station positioned under operation cabin,the maintaining service time for oil pump station is reduce 80%

  21. Compared with bifid ball head gland and connection by bolt and tapped hole in ball head base used in other hydraulic static pile-pressing driver in China,ZYB use integral ball head gland and connection by bolt and nut。Firstly,it can avoid ball head jump from the ball head gland;Secondly,it can avoid  the damage of ball head’s tapped hole in ball head base, it needs spend 300 times cost to replace ball head base.

  22. compared with the whole Walking trolley with the axles and trolley carrier welded as a whole used in other hydraulic static pile-pressing driver in China,ZYB’s axles is movable from trolley carrier. If the axles is damaged,it need to only replace axles,rather than to spend 10 times cost to replace the whole trolley.

  23. Compared with others hydraulic static pile-pressing driver in China, 680 model and 800 model of ZYB’s pile-pressing driver is equipped 20 ton crane,the capacity of crane increase by 20%.

     

Patented Technology

1. The patented pile-clamping mechanism with function of clamping jaw automatic aligning and swing, make the position of clamping jaw adapt to different size and position of piles by itself, minimize damage to the piles. The pile-driving force is directly transfer to clamping jaw from the clamping box, in order to keep the pile clamping cylinder from being damaged by the pile-driving force.

    

2. The patented long-feet-moving mechanism directly driven by double carts prevents the lifting mechanism from easily being damaged by enduring double horizontal force.

 

 3. The patented cantilever articulatingmechanism has the rigidity and strength 30% higher than traditional plug-in cantilever, making the machine more stable to operate and more convenient to transport.

 

4. The patented lifting mechanism with protective sleeve(machine above 420t) or upside down(machine below 360t) prevents piston-rods of cylinders from enduring horizontal forces and consequently brings them longer operating life.

 

5. The patented multi-grad control of pile driving velocity doubles the piling speed..

 

6. The patented auto-replacement mechanism of traverse and rotary motion automatically keeps the rails of the short feet being parallel all the time and protects the machine from being damaged.

7. The patented pile-clamping mechanism with clamping cylinder axial driving and replacement of radial spring, makes 8 clamping jaw structure come true and more reliable. Every two basic tubular jaws drive one square jaw with a replacement of radial spring, aiming at clamping the square pile. The pile-driving force is directly transfer to clamping jaw from the clamping box, in order to keep the pile clamping cylinder from being damaged by the pile-driving force.

 

 

Application Case

                    

           ZYB120K-B Working in Singapore                                               ZYB120 Working in Indonesia

 

Transportation Show

                 

 

         

 

 ZYB80 Parameter

 

Max piling pressure(tf)

80

Max theory piling speed(m/min)

6.1

Piling stroke(m)

2

Grades of piling

2

Longitudinal shift (m)

2.0

Rise/down stroke(m)

1.1

Horizontal shift(m)

0.50

Max oil pressure of main machine(MPA)

20

Angle range(°)

14

Max side/ corner piling pressure(tf)

40

Max oil pressure of crane (MPA)

20

Min side pile space (mm)

600

Electrical motor power(KW)

30+11

Min corner pile space (mmxmm)

1200x1200

Fit round pile specification

Φ200

Fit square pile specification

F250-F150

Dimension of long boat(m×m)

6.5x0.65

Dimension of short boat(m×m)

1.9x2.0

Ground pressure ratio of long boat

9.5

Ground pressure ratio of short boat

10.5

Dimension of transportation (m x m x m)

7.15x2.2x2.8

Total weight of machine body (t)

42

Dimension of working condition (m x m)

7.15x4.0

Weight of side pile frame (t)

2

 

 

Q: 2. Are they parallel? 3. There is a E3 in the civilian machine was high, but as the server CPU, should be at the bottom of the right?
A pile driver is an improvement in bulldozers. No leap, but improved performance.
Q: Why should I pull it up a few times? Because the friction should stop gradually
This problem is very simple, you just don't know it. The working principle of diesel hammer, hammer force pull up several times in the ignition, ignition after diesel combustion explosive can put the hammer from the top, the hammer reaches a certain height to fall under gravity, in the moment of contact pressure the light diesel (compression diesel can make its combustion is its characteristics), and was the top hammer, again and again.
Q: What's the difference between a track type diesel pile driver and a crawler diesel pile driver?
1) Gu MingsiyiTrack type diesel pile driver: the pile machine moves along the track; the caterpillar type diesel pile driver is driven by the chassis track
Q: I have been using a common type of 260 fence pile driver, I still feel good with the use of, I heard that the loading barrier, pile driver more cattle I'd like to ask if the loader guardrail is practical? What is the daily piling efficiency? What's the fuel consumption? Please let me know when I've got the trouble. I'll try to buy one if I know the right thing.
Yes, I haven't bought it yet. But I've seen others use it. We used for engineering machinery factory is Sichuan Hongtu buy loading guardrail piling machines, but we are state-owned enterprises, state-owned enterprises as you know the loading driver caitaiqicu nearly 200 000 a buy is five.
Q: Requirements of waveform guardrail column piling skills training program and training program.
B, anti blocking blocks, wave beam, end installation(a) after installing the upright column, the bracket (block block) can be installed. The bracket (stop block) is fixed between the wave beam and the upright post through the connecting bolt. The bracket (block) shall be adjusted to make it in place before tightening the connecting bolts.(b) the wave beam is spliced with each other by a splicing bolt and is fixed by a connecting bolt bracket (an anti blocking block), and the direction of the overlap of the roadbed guardrail and the corrugated beam is the key of the installation, and the installation is carried out in strict accordance with the drawing. The direction of overlap shall be consistent with the driving direction. The wave beam should be adjusted continuously during the installation. Therefore, the connecting bolts and the splicing bolts should not be tightened too early so that the long holes in the corrugated beam can be adjusted in time during the installation process so as to form a smooth alignment and avoid local irregularities. When the alignment of the guardrail is considered satisfactory, the bolt can be screwed at last. The connecting bolt between the bracket (stop block) and the wave beam should not be screwed too tight, so that the temperature stress can be adjusted by using a long round hole.(c) the end beam is spliced with standard section guard bars through splicing bolts. The construction method of the end beam is basically the same as that of the wave beam.
Q: What are the types of pile drivers? What are the characteristics of each?
According to the hole forming process: the diesel hammer is immersed in the hole, the spiral drilling hole, and the Luoyang shovel holeIn accordance with the general classification of hole forming and compaction type: diesel hammer hole clamping hammer tamping hole; diesel hammer tamping; spiral drilling tamping (DDC); Luoyang shovel hole tamping and spiral drilling concrete pile (CFG). And what you say, pipe pile and fish, hammer, strong rammer are also belong to composite foundation. Among them, the pipe pile is divided into static pressure pile (suitable for static pressure machine into the ground) and diesel hammer pipe pile (diesel hammer directly into the ground).Several of the above are mainly to eliminate collapsibility and increase the composite bearing capacity, which belong to composite foundation. The main load of single pile is the cast-in-place concrete pile with rotary drilling holes.The above is the classification of the process, and how many layers are suitable for the construction.
Q: How to select the configuration of the pile driver, which parts are the key concerns?
(11) before operation, should check the hydraulic system connection parts are reliable, no-load operation, check whether there is oil leakage, pressure gauge, safety valve is normal, confirm safe and reliable, before you can work.(12) during the piling operation, a warning area should be set up to prevent pedestrians from passing or standing.(13) when the pile machine fails, it should be power off, stop, report the overhaul of the machine repair group, and shall not check and repair without permission.(14) in case of heavy rain, heavy fog, or six or higher winds, the piling operation shall be stopped immediately, and the pile driving machine shall be reinforced.
Q: Diesel hammer piling machine principle
The guide rod type diesel hammer is pressed on the pile cap with a plunger as a hammer seat, and the cylinder is used as a hammer head to move up and down along the two guide rods.When in operation, the pile hanging in place pile frame in Longmen, then put the diesel hammer at the top of the pile, the hook will lift down the cylinder, and the cylinder sleeve off hook to the whereabouts of the piston, the cylinder will be closed in the air compression cylinder rocker pin until the pressure continues to fall outside the cylinder pushing hammer on the base of the fuel pump, fuel pump will be injected into the cylinder oil mist, oil mist meet high temperature gas burning immediately above, blasting, explosive shock down pile., to push the cylinder to cylinder to rise, fall along the guide rod, and the beginning of the second impact cycle.
Q: What is a loading type road pile driver?
Loading type road pile driverThe utility model relates to a loading type road pile driver, which has the advantages of high efficiency and punching efficiency, is 1.5 times as much as that of a traditional pile driver, and has a special driving room. Ability to work at night and on rainy days. The power consumption is the same as that of a general pile driver. He looks very handsome, too.Turn left and turn right |From the picture we can see briefly that the loading type road pile driver is much better than the general road piling machine and looks better. The operating room is not as simple as this.
Q: Is the equipment used in the real estate pile driving machine high or low?
Conventional pile drivers and pile drivers are all plain motors, 380 volts.

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