• ZYB Series Hydraulic Static Pile Driver  ZYB360 System 1
  • ZYB Series Hydraulic Static Pile Driver  ZYB360 System 2
  • ZYB Series Hydraulic Static Pile Driver  ZYB360 System 3
  • ZYB Series Hydraulic Static Pile Driver  ZYB360 System 4
ZYB Series Hydraulic Static Pile Driver  ZYB360

ZYB Series Hydraulic Static Pile Driver ZYB360

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Summary

Hydraulicstatic pile-pressing driver has already been widely applied in the precastpile construction of building foundation, bridge foundation,airport foundation,roadbed of railroads and trackless roads,because it can drive piles with rapid, no noise pollution ,no exhaust gaspollution and no mud pollution. Nowadays,many cities provide that it only allowed static pile-pressing driver to implement the pile foundation construction in the downtown,Hydraulicstatic pile-pressing driveris in process of replacement others traditional side-piling mechanism.

 

Since the beginning of 1990 year, the ZYB series hydraulic static pile-pressing driverwith 7 patents was succeeded in production by the Hydraulic Machine and Control Technology Research Institute of CSU which supports Changhe with its technology)。Today,ZYB series hydraulic static pile-pressing driverhas developed into the 13th generation “M” model, which can meet with the request of piling force from 80 to 1500 ton, the pile diameter is range from 300-1000mm,the square pile is range from 150-1000mm.Corresponding, the single pile loading ability reaches to 40~750 ton and is in the lead of international technology.

 

Main Performance

  1. It is the fastest pile-pressing driver in China and has a record of 1700m piling one day.

  2. It is the only pile-pressing driver in China which supporting cylinder is independent from supporting legs,consequently the supporting cylinder rod doesn’t need to endure horizontal force.

  3. It is the only pile-pressing driver in China whichdriving forces are directly transferred to the clamping jaw instead of clamping cylinder,so the service life of its clamping cylinder is increased more than several times .

  4.  It is the only pile-pressing driver in China which makes pile keep automatically parallel  with guiding rail and which four guiding rails are welded as a body in order to keep the four guiding rails parallel forever.

  5. It is the only pile-pressing driver in China which uses big oil-sucking-up pipe for oil sucking up and oil cooling.

  6. It is the only pile-pressing driver in China which uses alloy steel in body for large tonnage machine.

  7. It is the only pile-pressing driver in China which has a patent of accelerated pile-driving system .

  8. Optimal structure design according to theory of fatigue strength ensures the fatigue life longer than 15 years.

  9. Compared with other hydraulic static pile-pressing driver in China,the contact area between clamping jaw and pile increases over 1 time,The jaw-clamping pressure drop over 50% which can prevent pile from being damaged by clamping jaw for too much jaw-clamping pressure .

  10.  Compared with other hydraulic static pile-pressing driver in China,Changhe has reasonable special design of the clamping and pile-driving cylinder. Clamping cylinder effective working area is increased over 20% which ensures pile clamping reliable.

  11. Counterweight beam is on the outer side of the supporting leg cylinder,compared with counterweight beam inside of the supporting leg cylinder, the place for counterweight increase 40% and the max force born by body reduce 20%.

  12. ZYB series hydraulic static pile-pressing driver using pressure compensation type automatic variable pump  realizes constant power output, so there no working overflow power loss

  13. Special hydraulic pipeline and cooling system makes pile-pressing driver can work normally in any temperature.

  14. The close oil injecting and filtrating system makes oil injecting and filtering very convenient and be free from pollution.

  15. Compared with other hydraulic static pile-pressing driver in China,its rotary platform is about one meter longer,this can increase the steady of machine when the short-feet support the body.

  16. The structure of net-shaped rib in long feet and short feet guarantee that there are at least two rib in feet confront the pile head when feet stepped on Φ400 pile head ,the penetration-resisting ability is improved by about 40%.

  17. the crane of pile-pressing driver can hoist its long feet and short feet.

  18. Compared with others side piling mechanism, ZYB’s side piling system and body is a whole,this structure arises its strength and rigidity by 30%~50%

  19. Compared with other hydraulic static pile-pressing driver in China, the distance between ZYB’s side piling center and the nearest supporting leg reduces  by at least 50%。Under the same counterweight condition,ZYB side pile driving ability raises by at least 20%.

  20. Oil pump station is positioned within working range of crane. Compare with the oil pumps station positioned under operation cabin,the maintaining service time for oil pump station is reduce 80%

  21. Compared with bifid ball head gland and connection by bolt and tapped hole in ball head base used in other hydraulic static pile-pressing driver in China,ZYB use integral ball head gland and connection by bolt and nut。Firstly,it can avoid ball head jump from the ball head gland;Secondly,it can avoid  the damage of ball head’s tapped hole in ball head base, it needs spend 300 times cost to replace ball head base.

  22. compared with the whole Walking trolley with the axles and trolley carrier welded as a whole used in other hydraulic static pile-pressing driver in China,ZYB’s axles is movable from trolley carrier. If the axles is damaged,it need to only replace axles,rather than to spend 10 times cost to replace the whole trolley.

  23. Compared with others hydraulic static pile-pressing driver in China, 680 model and 800 model of ZYB’s pile-pressing driver is equipped 20 ton crane,the capacity of crane increase by 20%.

     

Patented Technology

1. The patented pile-clamping mechanism with function of clamping jaw automatic aligning and swing, make the position of clamping jaw adapt to different size and position of piles by itself, minimize damage to the piles. The pile-driving force is directly transfer to clamping jaw from the clamping box, in order to keep the pile clamping cylinder from being damaged by the pile-driving force.

    

2. The patented long-feet-moving mechanism directly driven by double carts prevents the lifting mechanism from easily being damaged by enduring double horizontal force.

 

 3. The patented cantilever articulatingmechanism has the rigidity and strength 30% higher than traditional plug-in cantilever, making the machine more stable to operate and more convenient to transport.

 

4. The patented lifting mechanism with protective sleeve(machine above 420t) or upside down(machine below 360t) prevents piston-rods of cylinders from enduring horizontal forces and consequently brings them longer operating life.

 

5. The patented multi-grad control of pile driving velocity doubles the piling speed..

 

6. The patented auto-replacement mechanism of traverse and rotary motion automatically keeps the rails of the short feet being parallel all the time and protects the machine from being damaged.

7. The patented pile-clamping mechanism with clamping cylinder axial driving and replacement of radial spring, makes 8 clamping jaw structure come true and more reliable. Every two basic tubular jaws drive one square jaw with a replacement of radial spring, aiming at clamping the square pile. The pile-driving force is directly transfer to clamping jaw from the clamping box, in order to keep the pile clamping cylinder from being damaged by the pile-driving force.

 

 

Application Case

                    

           ZYB120K-B Working in Singapore                                               ZYB120 Working in Indonesia

 

Transportation Show

                 

 

         

 

 

 Parameter-ZYB360

 

Max piling pressure(tf)

360

Max theory piling speed(m/min)

8.6

Piling stroke(m)

1.8

Grades of piling

4

Longitudinal shift (m)

3

Rise/down stroke(m)

1.05

Horizontal shift(m)

0.65

Max oil pressure of main machine(MPA)

23.2

Angle range(°)

13

Max oil pressure of crane (MPA)

20

Theory flow of main machine(l/min)

348

Theory flow of crane(l/min)

116

Electrical motor power(KW)

5*22+3.0

Fit square pile specification

F250-500

Fit round pile specification

¢300-500

Dimension of short boat(m×m)

3×5.2

Dimension of long boat(m×m)

13×1.3

Ground pressure ratio of short boat

11.5

Ground pressure ratio of long boat

10.6

Total weight of machine without counterweight (t)

135


Q:How many piles can a small pile driver hit in a day?
See you hit the big pile, 600 5 meters deep as long as 5 minutes, 1.2 meters high 5 meters deep as long as 20 minutes, without concrete words, you can calculate according to the time
Q:Which is better, wheel driven pile driver or caterpillar rotary drilling rig? What's the difference between workmanship?
Wheeled come and go convenience, crawler effect is better!
Q:What's the special use of a pile driver?
In addition to see how much power head in the face of tricyclic sticking case, two start if exceeds the rated current of it easily after all, a burning motor, power head is not cheap, suggest to consider all hydraulic power head, the power head is three was a bit expensive, but in the face of the card when drilling, two times can start easily and smoothly, the impact of the power grid is very small.
Q:Such as the title... Phenomenon: quiet with a sound to length, rises again, continuous... Better knowledge about this point for more,...
Hammer sinking pipe pile driver is a kind of large-scale machinery used in the construction of cast-in-place pile foundation. The general is a hammer a hammer down to the design depth, pipe are arranged at the front end of the pile head, to prevent dirt from entering the immersed tube. Then, the concrete is poured into the immersed pipe sleeve, and the concrete side lifting pipe is poured in the side, and the vibration is generated in the process of lifting the pipe, so as to achieve the compactness of the concrete.
Q:is it a good comment or a bad review? What does a pile driver mean? Good, bad?
AMD is a company specializing in research and development of high performance processor sales company, bulldozer is a high performance multi core architecture module for positioning server processor of the platform, the representative works of FX8150 has 8 integer arithmetic and 4 floating-point operations, huge cache and ring out of order line and put it on the server with multi input and multi output field has an absolute advantage.
Q:Why is AMD's CPU name a pile driver or something?
Translates the name called ~ ~ (meaning direct translation).For example, MR white can be called Mr. bai.
Q:How to use the pile driver?You're right. Contact 18961845125 before you know.
Installation operation procedure editorFirst, piling machine operators must be familiar with the structure of the machine, performance, operation essentials and safety precautions, after passing the test and obtain a certificate, you can operate alone.Two, operators must concentrate on the operation. Do not talk, laugh, play or make trouble with unrelated persons. No smoking or food is allowed during the operation.Three, strictly abide by the relevant provisions of the maintenance of pile drivers, conscientiously do all levels of maintenance, to ensure that pile drivers are often in good condition. And pay attention to the rational use, correct operation.Four, the pile driver in the work should be prepared for the following:1, to the construction staff understand the construction conditions and tasks, and construction problems found in this class should pay attention to matters.
Q:How to realize the remote control of pile driver (machine)?
if you want to achieve wireless communication, can be used to achieve CANWiFi-200T conversion between CAN communication and WiFi communication, the wireless communication distance is limited, generally at about 50 meters.
Q:such as bulldozers, pile drivers, cranes and cement mixers?
Construction industry users are not the public works team? Yes, this is the construction units to the construction enterprises to provide machinery, construction settlement time, count less money.
Q:What's the prospect of a small pile driver?
There are many hole forming methods, and the PV pile driver is also emerging. Shanghai produced, produced in Shandong, Ningbo natural products are also special.The heavy hammer is photovoltaic enterprise now very mature technology, many people have chosen gornt heavy. How efficient operation, save expenditure is to earn money this is the true saying. Gornt people believe that I believe you also believe that.Small screw drill is a very efficient photovoltaic pile driver, photovoltaic column machine. Look for the heavy ente!

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