Ceramic Filter Plate High Silica Fiberglass Mesh for Steel Castings

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high silica mesh casting filter can effectively remove slag,refractory particles and non-metallic inclusions from molten metals.It is developed as a low cost but with rather filtration efficiency alternative to ceramic filters.
Made from specially treated silica yarns,silica mesh filters are capable of withstanding pouring temperatures up to 1620 Degree C.
Silica mesh filters are ideal for in-mold filtration of gray, malleable,white,compacted graphite and ductile cast irons, as well as non-ferrous aluminum and copper-based metal alloys and many types of small scale steel casting filtration.

ADVANTAGES:

• Low cost and easy to use

• Improves fluidity and metal distribution

• Removes micron sized inclusions and impurities

• Can be used with existing pattern equipment

• Eliminates inclusions created by ceramic chips

APPLICATIONS:

• Cut pieces for in mold filtration like sand casting,gravity casting,etc.

• Cut pieces for riser sleeves,bottom or across ports in walls

• Cut pieces to provide a weakened plane for riser knock-off

• Cup shapes for investment casting

SPECIFICATION:

Model No.	SiO2%	Thickness	Mesh size	Max.Temp.	Open area	Max.work time
HSFG-15	≥96	0.35mm	1.5x1.5mm	1450℃	55%	10minutes
HSFG-20	≥96	0.35mm	2.0x2.0mm	1450℃	60%	10minutes
HSFG-25	≥96	0.35mm	2.5x2.5mm	1450℃	70%	10minutes
HSFG-S15	≥96	0.98mm	1.5x1.5mm	1620℃	22%	15seconds
HSFG-S20	≥96	0.98mm	2.0x2.0mm	1620℃	26%	15seconds
HSFG-S25	≥96	0.98mm	2.5x2.5mm	1620℃	32%	15seconds

FILTERING TIPS:

• Copper alloys&leaded bronze:1.5x1.5mm mesh

• Gray Iron:1.5x1.5mm mesh

• Ductile Iron:2.0x2.0mm &2.5x2.5mm mesh

• Small scale steel:1.5x1.5mm mesh

*Cut pieces can be rectangular or round,size from 20mm to 900mm.

*Preformed cup filter OD can be 100/110/115/120mm or as per request.

Q: What happens when the pressure on the filter plate is uneven during backwashing?: Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.

Q: Can the plate filter press pass through the filter plate?: There are many types of pumps to be used, such as screw pumps, slag pumps, rotary pumps, piston pumps, and diaphragm pumps.

Q: Ceramic filter capacity.: You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.

Q: What is the reason that the ceramic filter does not absorb mineral powder?: There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.

Q: Ceramic filter cleaning, sulfuric acid cleaning: Can be washed with chromic acid lotion. The effect is better

Q: How can I avoid the backwash pressure in the production of ceramic filter?: Recoil of the ceramic filter is on the clean water under certain pressure, from the inside out flushing blockage blockage in the ceramic filter plate on the internal pore water pressure, the recoil is generally less than 0.12MPa, the pressure is too small or no recoil recoil effect is not good.

Q: The vacuum degree of the ceramic filter is normal and the cake water is large?: The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter.

Q: Excuse me, what's the reason that all ceramic filters do not attract ore?: Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.

Q: What are the functions of honeycomb ceramic filters?: At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials

Q: What is the reason that the whole ceramic filter does not attract ore?: After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.

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