Zirconia Ceramic Filter Plate for Steel Casting

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Zirconia ceramic foam filter

Application:For the filtration of molten steel and alloy,large scale iron casting

Product standard:China national GB/T 25139-2010

Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.

-Drop turbulent of molten steel and alloy

-Improve accepted rate of steel casting

-Reduce foreign matter of steel casting

-Drop twice oxide flaw

-Reduce second-face flaw after machine process

PHYSICAL PROPERTY:

Main material:ZrO2

Applied Temperature:≤1700℃

Color:Yellow

Hole density (PPI):10/20PPI(PPI=pores per inch)

Porosity(%):80-87

Bending strength（Mpa）:≥1.0

Compressive Strength(MPa):≥1.75

Bulk Density(g/cm3):0.7-0.85

DIMENSIONS:

Length*width*height=(40-100)*(40-100)*(20-35)mm

With round,square and rectangle shape.

Size tolerance:±1mm

Pore size: 10/20PPI

PPI tolerance:±2PPI

CHEMICAL COMPOSITION:

Al2O3 MgOSiO2 Fe2O3 ZrO2

≤1.8% ≥3.0% ≤0.5% ≤0.1% ≥94.00%

APPEARANCE REQUIREMENTS:

-No cracking allowed across the full length of the edge

-Any fine cracks within the filter matrix may not be through-going

-Filters should be free from loose debris

Q: The ultrasonic wave of ceramic filter is not good. What's going on?: In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.

Q: What filter material are placed in the aquarium filter?: Submerged in water. Submersible pumps and filter cotton (often replaced by sponge) installed in one, and some brands will also be installed heaters, which become multi-purpose fish farming equipment. When working, the water is absorbed into the filter in many directions, and the filtered water is returned to the water tank by other means. This filter because of its low price and popular beginners of all ages, but the effects from the use of view, only suitable for small fish density, on the flow and filtration requirements are not high, a small aquarium, "fish" will be built in filter (especially the heating function of the filter for seedling and foster) water tank. The effect is very good. The biggest disadvantage of this device is that when it stops working, a lot of dirt stuck to the filter runs back into the water.

Q: Is the filter plate of the ceramic filter afraid of freezing?: The filter plate of ceramic filter is afraid of frost and should be protected.

Q: Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?: In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced

Q: The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?: Water glass is a kind of adhesive of flotation reagent, after use may cause the pulp viscosity increased, leading to the adsorption resistance of slurry becomes large, when using ceramic filter filtration dewatering, vacuum suction surface of the microporous ceramic filter plate is smaller than the resistance, there may be a suction effect or even not suction. Some flocculant agents can lead to this phenomenon.

Q: What is the reason that the ceramic filter does not absorb mineral powder?: The recoil pressure is regulated by the pump loop valve and the pressure regulating valve. In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.

Q: Ceramic filter cleaning, sulfuric acid cleaning: Can be washed with chromic acid lotion. The effect is better

Q: What is the reason that ceramic filter does not absorb mineral powder?: There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid

Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems: Oxalic acid immersion:For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate.

Q: Can the ceramic plate filter the hot air?: The cleaning of the ceramic filter is divided into two parts: reverse flushing (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board. Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure. Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.). Other reasons such as 1,2,3 are normal, but can not be discharged from the spindle speed too fast, even the ceramic filter itself manufacturing defects, the user equipment modification and so on, are likely to lead to abnormal operation of equipment. We specialize in ceramic filter boards for many years and welcome exchanges.

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