• Zirconia Ceramic Filter Plate for Steel Casting System 1
Zirconia Ceramic Filter Plate for Steel Casting

Zirconia Ceramic Filter Plate for Steel Casting

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Zirconia ceramic foam filter


Application:For the filtration of molten steel and alloy,large scale iron casting
Product standard:China national GB/T 25139-2010
Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.
-Drop turbulent of molten steel and alloy
-Improve accepted rate of steel casting
-Reduce foreign matter of steel casting
-Drop twice oxide flaw
-Reduce second-face flaw after machine process
PHYSICAL PROPERTY:
Main material:ZrO2
Applied Temperature:≤1700℃
Color:Yellow
Hole density (PPI):10/20PPI(PPI=pores per inch)
Porosity(%):80-87
Bending strength(Mpa):≥1.0
Compressive Strength(MPa):≥1.75
Bulk Density(g/cm3):0.7-0.85
DIMENSIONS:
Length*width*height=(40-100)*(40-100)*(20-35)mm
With round,square and rectangle shape.
Size tolerance:±1mm
Pore size: 10/20PPI          
PPI tolerance:±2PPI
CHEMICAL COMPOSITION:
Al2O3 MgOSiO2 Fe2O3 ZrO2
≤1.8% ≥3.0% ≤0.5% ≤0.1% ≥94.00%
APPEARANCE REQUIREMENTS:
-No cracking allowed across the full length of the edge
-Any fine cracks within the filter matrix may not be through-going
-Filters should be free from loose debris



Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
Ceramic filter is mainly ceramic filter plate and vacuum system, ceramic filter plate is mainly product size of ceramic plate is a new, different manufacturers of different sizes; the vacuum system can be gradually investigation vacuum components and pipelines.The ore concentration, fineness and the concentration distribution in the slurry tank are different.A ceramic filter is composed of a plurality of system, more prone to such an unknown problem, fortunately: good!
Q: Performance advantages of ceramic filter
A ceramic filter for fine coal mud recovery, there is a base, the lower part of the frame is provided with a fine slime liquid trough, the fine slime liquid material groove is provided with a liquid level controller, the slime liquid material at both ends of the groove is provided with a negative pressure water tank, the water tank is provided with a negative pressure suction connection assembly fixing the other side is provided with a vacuum pump pipeline, the pipeline is communicated with a vacuum pump and vacuum pump;
Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
It is based on the action principle of capillary pore and realizes the solid-liquid separation through the capillary action principle of the micropore. Specifically, is the use of microporous ceramic plate water impermeable properties, extraction of ceramic plate and external cavity vacuum pressure, the suspended material groove under the action of the negative pressure adsorption on the ceramic plate, solid material through the porous ceramic plate can not be trapped in a ceramic plate surface, and the liquid due to the hydrophilic effect of vacuum pressure difference and ceramic plate by entering the gas-liquid distribution device, and then discharged or recycled, so as to achieve the purpose of solid-liquid separation.
Q: Influence factors of ceramic filter
(1) the particle size and the distribution of the material match the microporous of the ceramic filter plate. Although the ceramic filter plate aperture is bigger, easy to suck the pulp, but easy to cause the ceramic filter board to block up.(2) the ceramic filter plate with the same ceramic filter plate with high pore permeability and high water permeability is selected with high water permeability and good slurry absorption performance. The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.
Q: Can the plate filter press pass through the filter plate?
Specific, it is necessary to choose the filter characteristics according to different materials. Plate and frame filter press: plate and frame filter press is an industrial realization of solid, liquid separation, plate and frame filter press is suspension, liquid-solid, liquid two phase, applied to chemical, ceramics, oil
Q: What is the working pressure of the ceramic filter?
The backwash pressure is the size of the backwash of the ceramic filter during recoil stage, and the recoil pressure is generally less than 0.12MPa. The greater the pressure, the better the recoil effect, the better the service life and the suction effect of the ceramic filter plate, and the worse the service life and the suction effect of the ceramic filter board. The backwash pressure of the ceramic filter shall be no less than 0.07MPa.
Q: Does the ceramic factory use hydrochloric acid?
Ceramic filter comes with a combined cleaning system, usually to ensure backwashing normal, combined cleaning (nitric acid + ultrasonic + backwash) in place.
Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Oxalic acid immersion:For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate.
Q: Excuse me, what's the reason that all ceramic filters do not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q: What about the leakage of the ceramic filter static and dynamic sealing points?
When the main shaft is rotated, the filter cake is adsorbed on the surface of the ceramic filter plate and dehydrated by the vacuum generated by the vacuum pump.

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