• Silicon Carbide Ceramic Foam Filter Plate System 1
Silicon Carbide Ceramic Foam Filter Plate

Silicon Carbide Ceramic Foam Filter Plate

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Silicon carbide ceramicfoam filter
Filter iron,bronze,brass,copper-alloy liquid

Reduce inclusion

ISO9001:2008 certification


Silicon Carbide Ceramic Foam Filter

Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shockresistance, erode resistance, high-performance, silicon carbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.

CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal.    It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metal filtrated, ceramicfoam filter is machined to tight dimensional tolerance during production,this combination of physical properties and precise tolerance make them firstchoice for iron molten metal filtration.

TechnicalData of Silicon carbide ceramicfoam filter

BoreDensity(PPi)                          10-40

Porosity(%)                                   80-90

Highestworking temperature (°C)  1500

BendingStrength (Mpa)                   0.8

CompressionStrength(Mpa)              0.9

Thermal ShockResistance (times/1100°C)      6

DirectionsFor Use silicon carbide ceramic foamfilter

a) Dimensions Available:

Square shape:30-600mm

Round shape:φ40-φ300mm

Thicknessesfrom 10-50mm.

PPI:10P,15P,20P,25P,30P,40P

Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.

b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):

Dimension

Ductile Iron (≤ kg)

Grey Iron (≤ kg)

metal volume of pouring (kg/sec.)

Ductile Iron

Grey Iron

40×40×22

30

65

3

4

50×50×22

55

100

4

6

75×50×22

75

150

6

9

75×75×22

100

220

9

14

100×50×22

100

200

8

12

100×100×22

210

420

16

25

150×150×22

450

900

36

50

Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.


Q: The ultrasonic wave of ceramic filter is not good. What's going on?
In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.
Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
It is based on the action principle of capillary pore and realizes the solid-liquid separation through the capillary action principle of the micropore. Specifically, is the use of microporous ceramic plate water impermeable properties, extraction of ceramic plate and external cavity vacuum pressure, the suspended material groove under the action of the negative pressure adsorption on the ceramic plate, solid material through the porous ceramic plate can not be trapped in a ceramic plate surface, and the liquid due to the hydrophilic effect of vacuum pressure difference and ceramic plate by entering the gas-liquid distribution device, and then discharged or recycled, so as to achieve the purpose of solid-liquid separation.
Q: Influence factors of ceramic filter
On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed. Generally, the higher the temperature, the smaller the viscosity of the liquid, the more conducive to improve the filtration rate, reduce the cake or sediment water, while reducing the viscosity of the slurry, can improve the processing capacity.
Q: What are the causes of the powder moisture in the ceramic filter?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q: What is the filtration accuracy of 50nm ceramic membrane?
50nm refers to the nominal pore size, but it does not mean that the holes in the ceramic membrane are 50nm, but the approximate number of holes. The size of the pores may be between 40~60 and 45 to 55nm. Generally introduced, annotated range, you can also own to detect.
Q: Does the ceramic factory use hydrochloric acid?
In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q: Ceramic filter cleaning, sulfuric acid cleaning
Can be washed with chromic acid lotion. The effect is better
Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect
Q: What is the reason that the whole ceramic filter does not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
Q: What is the backwashing pressure of the ceramic filter?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.

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