• High Silica Ceramic Fiberglass Casting Filter Plate System 1
High Silica Ceramic Fiberglass Casting Filter Plate

High Silica Ceramic Fiberglass Casting Filter Plate

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High silica fiberglass casting filter

high silica mesh casting filter can effectively remove slag,refractory particles and non-metallic inclusions from molten metals.It is developed as a low cost but with rather filtration efficiency
alternative to ceramic filters.Made from specially treated silica yarns,silica mesh filters are capable of
withstanding pouring temperatures up to 1620 Degree C.Silica mesh filters are ideal for in-mold filtration of gray, malleable,white,compacted graphite and ductile cast irons, as well as non-ferrous
aluminum and copper-based metal alloys and many types of small scale steel casting filtration.

ADVANTAGES:

• Low cost and easy to use

• Improves fluidity and metal distribution

• Removes micron sized inclusions and impurities

• Can be used with existing pattern equipment

• Eliminates inclusions created by ceramic chips

APPLICATIONS:

• Cut pieces for in mold filtration like sand casting,gravity casting,etc.

• Cut pieces for riser sleeves,bottom or across ports in walls

• Cut pieces to provide a weakened plane for riser knock-off

• Cup shapes for investment casting

SPECIFICATION:

Model No.

SiO2%

Thickness

Mesh size

Max.Temp.

Open area

Max.work time

HSFG-15

≥96

0.35mm

1.5x1.5mm

1450℃

55%

10minutes

HSFG-20

≥96

0.35mm

2.0x2.0mm

1450℃

60%

10minutes

HSFG-25

≥96

0.35mm

2.5x2.5mm

1450℃

70%

10minutes

HSFG-S15

≥96

0.98mm

1.5x1.5mm

1620℃

22%

15seconds

HSFG-S20

≥96

0.98mm

2.0x2.0mm

1620℃

26%

15seconds

HSFG-S25

≥96

0.98mm

2.5x2.5mm

1620℃

32%

15seconds

FILTERING TIPS:

• Copper alloys&leaded bronze:1.5x1.5mm mesh

• Gray Iron:1.5x1.5mm mesh

• Ductile Iron:2.0x2.0mm &2.5x2.5mm mesh

• Small scale steel:1.5x1.5mm mesh

PLACEMENT POSITION:

*Cut pieces can be rectangular or round,size from 20mm to 900mm.

*Preformed cup filter OD can be 100/110/115/120mm or as per request.


Q: Is the filter plate of the ceramic filter afraid of freezing?
In addition, the temperature is one of the factors affecting the filter suction effect of ceramic filter. The lower the temperature, the worse the suction effect.Therefore, the ceramic filter plate, especially the ceramic filter plate after use, should be protected under low temperature environment.
Q: How many degrees does the ceramic filter melt?
Spinel is basically over 1600-1700. It's not too acid proof.There are other materials such as silicon nitride. Ceramics can be more than 1300 degrees in temperature. So the material you are using now is unlikely to melt and melt, and you can change it into one of the top materials. Baidu, this stuff is all over the street.
Q: What are the causes of the powder moisture in the ceramic filter?
Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q: Why should filter core be used in backwash of ceramic filter?
The filter in the water filter of ceramic filter is used for filtering water.
Q: The efficiency of ceramic filter is low. What's wrong with it?
CleanThe cleaning of ceramic filter is divided into two parts: reverse flush cleaning (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board.Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure.Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.).
Q: What is the reason that ceramic filter does not absorb mineral powder?
One is leakage, two is no liquid output or output weakness, pressure is too low, cleaning effect is not good, the pressure is too large, will cause damage to the filter plate and reduce the slurry concentration. The recoil pressure is regulated by the pump loop valve and the pressure regulating valve.
Q: The vacuum of ceramic filter is not enough
Maybe the vacuum meter is broken. It doesn't show or show the data is different from the actual data.It could be the source of the vacuum, the vacuum pump failure.Pipeline leakage: vacuum system connecting pipes (metal pipes or rubber pipes) corrosion, aging and water leakage.Distributor head leakage: wear or poor sealing.Leakage of ceramic plate: rupture of ceramic plate.Other reasons.
Q: What are the reasons for the program alarm of ceramic filter?
If you say "lean" is the ceramic filter suction when the ceramic filter plate into a cake of thin, high water content, is the ceramic filter for their own reasons, can from the following aspects: the investigation considering this phenomenon is always so recently or just happened, if you have been so, probably because your selection is not suitable for pulp the ceramic filter (such as mud content, fine grain size, ceramic filter plate selection such as inconsistent or unqualified ceramic filter). If this anomaly has occurred recently, it is possible to change the ore condition, and the operation parameters of ceramic filters or the cleaning are not up to standard. You can check the vacuum system (vacuum generally ranges from -0.09 to -0.075MPa), backwashing system (generally refers to the filtered water recoil 0.07 ~ 0.12MPa), acid (HNO3 system standards), ultrasonic system is normal.
Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
Beneficiation of ceramic filter, the technical parameters are normal, but the water will fill in groove is what reason
Q: What is the reason that the whole ceramic filter does not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..

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