Concrete Pump Hardened Pipe DN125 High Endurable
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 20 PCS
- Supply Capability:
- 2000 PCS/month
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Concrete Pump Hardened Pipe DN125 High Endurable
1. Structure of Concrete Pump Hardened Pipe DN125 High Endurable:
St52 Weld Pipe: Main use for Trailer-mounted pump, thickness has 4.0mm, 4.5mm, 5mm. Compare with for Truck-mounted pump. Weld pipe has cheaper price, so it is popular in Saudi, Pakistan, India, etc. Unit Price is about 30USD-33USD.
St52 Seamless Pipe: Now More People like use this kind for Truck Pump and Trailer Pump because of the quality is better and it is seamless kind, so this kind pipe is most popular in Middle East Price About 34USD-37USD.
Wear Resistant Pipe: Use for Truck Pump, Wear Resistant Layer is 2.5mm.Through heat treatment way make this pipe more strong (HRC60-62), Using Life: 25,000m³-35,000m³ Price about 65USD-68USD.
Two Wall Pipe: This pipe thickness (2mm+2.5mm), Using Life about 50,000m³-60,000m³
2. Main Features of Concrete Pump Hardened Pipe DN125 High Endurable:
• High Wear-resistant, long service life, lower cost
• In case of quality problem the company provide free replacement.
• Provide technical support for free.
• Provide consumers with regular visits
• Ensure the supply of ancillary parts
• Our company passed the ISO9000 certification, the product through 3C certification in full compliance with national standards
3. Concrete Pump Hardened Pipe DN125 High Endurable Images
4. Concrete Pump Hardened Pipe DN125 High Endurable Specification
Name | Structure | Specification | Weight | Life time | Impact force | Notched bar impact strength | Max. work press |
Normal wear resistant pipe | Single | DN125*3000mm | 48kgs | 6000 - 8000 | ≥45 | ≥27 | 36 bar |
Economic wear resistant pipe | Single | DN125*3000mm | 45kgs | 18000 - 22000 | ≥47 | ≥28 | 93 bar |
Construction wear resistant pipe | Single | DN125*3000mm | 45kgs | 20000 - 25000 | ≥47 | ≥28 | 93 bar |
Diamond wear resistant pipe | Single | DN125*3000mm | 44kgs | 25000 - 35000 | ≥47 | ≥38 | 93 bar |
W12-5 wear resistant pipe | Twin | DN125*3000mm | 43kgs | 50000 - 60000 | ≥ 42 | ≥25 | 59 bar |
W12-8 wear resistant pipe | Twin | DN125*3000mm | 43kgs | 60000 - 80000 | ≥ 43 | ≥25 | 59 bar |
GX350-1 wear resistant pipe | Twin | DN125*3000mm | 44kgs | 80000 - 100000 | - | - | 34 bar |
GX350-2 wear resistant pipe | Twin | DN125*3000mm | 68kgs | 120000 - 150000 | - | - | 76 bar |
Production Process
5. FAQ
We have organized several common questions for our clients, may help you sincerely:
①Is your products exported a lot?
We have exported to many, many countries. Every year we ship more than 30 containers of these spare parts. Our main market is in Middle-east, Asia & Africa.
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How long can we receive the product after purchase?
In the purchase of product within three working days, we will arrange the factory delivery as soon as possible. The specific time of receiving is related to the state and position of customers. Commonly 15 working days can be served.
6. Why choose us
• We are a comprehensive manufacturing and trading company.
• Our company is one of the biggest manufacturing and trading companies in China.
• We have been specialized in producing concrete pump spare parts and specialized in producing all kinds of concrete pump parts. As Concrete Pump Pipe, Concrete Pump Elbow, Concrete Pump Rubber Hose, Concrete Pump Wear Plate, Concrete Pump S Valve, Concrete Pump Piston and so on.
• We are famous for our superior quality, competitive prices, first-class craftworks, safe package and prompt delivery.
• We have been supplying concrete pump parts for SCHWING, PUTZMEISTER, SANY, CIFA, KYOKUTO, ZOOMLION for 10 years, so we can promise you the quality and best price.
- Q: What are the signs of a damaged concrete pump S valve?
- There are several signs that indicate a damaged concrete pump S valve. 1. Leakage: One of the most common signs of a damaged S valve is leakage. If you notice any fluid or concrete leaking from the S valve, it could be an indication of a damaged or worn-out seal or gasket. 2. Reduced pumping efficiency: A damaged S valve can lead to reduced pumping efficiency. You may notice that the concrete flow is not as smooth or continuous as before, and it may take longer to pump the same amount of concrete. 3. Increased pressure: When the S valve is damaged, it can result in increased pressure within the pump system. This can cause strain on other components of the pump and lead to further damage or malfunction. 4. Unusual noises: Another sign of a damaged S valve is the presence of unusual noises during pumping operations. You may hear grinding, squeaking, or other abnormal sounds that indicate a problem with the S valve mechanism. 5. Difficulty in switching directions: The S valve is responsible for controlling the flow direction of the concrete. If you experience difficulty or resistance when switching the direction of the concrete flow, it could be a sign of a damaged S valve. 6. Inconsistent concrete flow: A damaged S valve can cause inconsistent concrete flow, resulting in uneven distribution or blockages in the delivery line. This can lead to delays and inefficiencies in the construction process. It is important to address any signs of a damaged S valve promptly to prevent further damage and ensure the safe and efficient operation of the concrete pump. Consulting a professional or the manufacturer's guidelines is recommended for proper diagnosis and repair of the S valve.
- Q: Are there any specific guidelines for the installation of hydraulic filters or strainers in concrete pump spare parts?
- Yes, there are specific guidelines for the installation of hydraulic filters or strainers in concrete pump spare parts. These guidelines typically include ensuring proper alignment, securely fastening the filter/strainer, and following manufacturer instructions for installation. Additionally, regular maintenance and inspection of the filters/strainers is recommended to ensure optimal performance and prevent potential issues.
- Q: Are there any specific guidelines for the installation of wear plates or wear rings in concrete pump spare parts?
- Yes, there are specific guidelines for the installation of wear plates or wear rings in concrete pump spare parts. These guidelines ensure proper installation and optimal performance of the equipment. Here are some key guidelines to consider: 1. Inspection: Before installation, thoroughly inspect the wear plates or wear rings for any damage or defects. Any damaged or worn-out parts should be replaced to ensure efficient operation. 2. Cleanliness: Ensure that the concrete pump and all related components are clean and free from debris or contaminants. This will help prevent premature wear and extend the lifespan of the wear plates or wear rings. 3. Lubrication: Apply a suitable lubricant to the wear plates or wear rings before installation. This will help reduce friction and extend the service life of these components. 4. Alignment: Proper alignment is crucial for the effective functioning of wear plates or wear rings. Ensure that the plates or rings are aligned correctly and securely fixed in place. Misalignment can cause premature wear and damage to the equipment. 5. Tightening: Use the recommended torque specifications to tighten the bolts or fasteners that secure the wear plates or wear rings. Over-tightening or under-tightening can lead to improper functioning or damage to the equipment. 6. Regular Maintenance: Implement a regular maintenance schedule to inspect and replace worn-out wear plates or wear rings. Regular maintenance will help identify and address any issues before they lead to major breakdowns or costly repairs. It is important to consult the manufacturer's guidelines and follow their specific instructions for the installation of wear plates or wear rings in concrete pump spare parts. Adhering to these guidelines will ensure optimal performance and longevity of the equipment.
- Q: Can concrete pump spare parts be heat-treated or hardened for increased durability?
- Concrete pump spare parts can undergo heat treatment or hardening to increase their durability. By subjecting the parts to controlled heating and cooling processes, their mechanical properties can be altered. This alteration significantly improves their hardness, strength, and wear resistance, thus enhancing their durability and ability to withstand harsh operating conditions. Various heat treatment methods, such as quenching and tempering, induction hardening, and case hardening, can be applied to different types of spare parts, including cylinders, pistons, wear plates, and delivery pipes. These processes contribute to the overall performance and lifespan of the spare parts, ensuring their ability to withstand the demanding nature of concrete pumping operations.
- Q: What are the performance characteristics of concrete pump?
- A long stroke cylinder extends the service life of the cylinder and the piston
- Q: What are the safety measures to consider while replacing concrete pump spare parts?
- When replacing concrete pump spare parts, there are several safety measures that should be considered to ensure the safety of the workers and the overall success of the replacement process. 1. Lockout/Tagout: Before starting any maintenance or replacement work, it is crucial to follow proper lockout/tagout procedures. This involves isolating the equipment from its power source and placing lockout devices to prevent accidental startup. This ensures that the equipment cannot be operated while replacement work is being carried out. 2. Personal Protective Equipment (PPE): Workers involved in the replacement process should wear appropriate PPE such as safety goggles, gloves, hard hats, and steel-toed boots. This protects them from potential hazards like flying debris, falling objects, or accidental contact with sharp edges. 3. Equipment Inspection: Before commencing the replacement, the equipment should be thoroughly inspected to identify any potential hazards or defects. This includes checking for damaged or worn-out parts, loose connections, or any signs of deterioration. If any issues are found, they should be resolved or repaired before proceeding with the replacement. 4. Proper Lifting Techniques: Concrete pump spare parts can be heavy and bulky, so it is essential to use proper lifting techniques to prevent musculoskeletal injuries. Workers should be trained on lifting techniques and should use mechanical aids like cranes, hoists, or forklifts when necessary. Additionally, team lifting should be employed when dealing with heavy or awkwardly shaped parts. 5. Secure Work Area: The work area should be properly secured to prevent unauthorized access and ensure the safety of workers. Barricades or caution tape can be used to cordon off the area and warn others of the ongoing replacement work. Adequate lighting should also be provided to ensure clear visibility. 6. Proper Tools and Equipment: Using the right tools and equipment is crucial for safe and efficient replacement work. Workers should be trained on the proper use of tools and ensure that they are in good working condition. Using damaged or faulty tools can lead to accidents or improper installation of the spare parts. 7. Follow Manufacturer's Instructions: It is important to follow the manufacturer's instructions and guidelines for replacing concrete pump spare parts. This includes understanding the correct sequence of steps, torque requirements, and any special precautions that need to be taken. Deviating from the manufacturer's instructions can compromise the safety and performance of the equipment. By following these safety measures, the risk of accidents, injuries, or equipment damage can be minimized during the replacement of concrete pump spare parts. It is crucial to prioritize safety at all times and ensure that all workers involved are properly trained and equipped to carry out the replacement work.
- Q: How often should carbide wear plates be replaced in a concrete pump?
- The frequency at which carbide wear plates should be replaced in a concrete pump depends on several factors, including the type and quality of the plates, the intensity of usage, and the specific conditions in which the pump operates. Carbide wear plates are designed to endure heavy wear and tear caused by the abrasive nature of concrete. Generally, they have a longer lifespan compared to traditional steel wear plates. However, they are not completely immune to deterioration and will eventually wear down over time. A good rule of thumb is to regularly inspect the wear plates and monitor their condition. If the plates show signs of significant wear, such as visible cracks, excessive erosion, or reduced performance in terms of concrete flow, it is time to consider replacing them. In some cases, wear plates may need to be replaced annually, while in others, they may last several years. To prolong the lifespan of carbide wear plates, proper maintenance and care are essential. This includes regularly cleaning the plates, ensuring proper lubrication of the pump, and avoiding excessive pressure or abuse during operation. Regular maintenance can help to extend the lifespan of the wear plates and reduce the frequency of replacements. It is always recommended to consult the manufacturer's guidelines or seek advice from a professional concrete pump technician to determine the specific replacement interval for carbide wear plates in a particular pump model. They will have the expertise and knowledge to provide accurate recommendations based on the specific conditions and usage of the concrete pump.
- Q: How can a faulty electric motor affect the pump's performance?
- A faulty electric motor can have a significant impact on the pump's performance. Firstly, the motor is responsible for providing the necessary power to drive the pump. If the motor is faulty, it may not be able to generate the required amount of power, leading to a decrease in the pump's performance and overall efficiency. This can result in reduced flow rates and lower pressure output, leading to inadequate functioning of the pump. Moreover, a faulty motor can also lead to issues such as increased energy consumption and overheating. If the motor is not functioning properly, it may draw excessive electrical current, causing higher energy usage and increased operational costs. Additionally, an overheating motor can result in damage to the pump and other related components, further impacting performance and potentially leading to costly repairs or replacements. Furthermore, a faulty motor can also impact the reliability and longevity of the pump. Continuous operation with a faulty motor can put excessive strain on the pump, leading to premature wear and tear, increased maintenance requirements, and a shorter lifespan. This can result in frequent breakdowns, downtime, and a decrease in overall productivity. Overall, a faulty electric motor can have various negative effects on the pump's performance, including lower flow rates, reduced pressure output, increased energy consumption, overheating, and decreased reliability. It is crucial to regularly inspect and maintain motors to ensure their optimal functioning and avoid any detrimental impacts on the pump's performance.
- Q: Can concrete pump spare parts be ordered in bulk quantities for future use?
- Certainly, one can place bulk orders for concrete pump spare parts to meet future requirements. Numerous suppliers and manufacturers provide the option of bulk ordering to cater to contractors and construction companies' needs. Opting for bulk orders offers various benefits, including cost savings, convenience, and a reliable supply of spare parts for maintenance and repairs. It is advisable to have readily available spare parts to minimize downtime and enhance the efficiency and performance of concrete pumps.
- Q: What are the advantages of using stainless steel components in concrete pump spare parts?
- There are several advantages of using stainless steel components in concrete pump spare parts. Firstly, stainless steel has excellent corrosion resistance, which ensures the longevity and durability of the spare parts even in harsh environments. Secondly, stainless steel is known for its high strength-to-weight ratio, providing increased strength and reliability without adding excessive weight to the concrete pump. Additionally, stainless steel is highly resistant to wear and tear, which reduces the need for frequent replacements and maintenance. Lastly, stainless steel components offer a hygienic and clean surface, making them suitable for applications in the construction industry where cleanliness is crucial.
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Concrete Pump Hardened Pipe DN125 High Endurable
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 20 PCS
- Supply Capability:
- 2000 PCS/month
OKorder Service Pledge
OKorder Financial Service
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