Brass Alloy Casting Die Casting Machine

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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CE certificate HZS60 batch plant equipment01

Specifications

1.Horizontal Press die casting machine

2.Mitsubish PLC & touch screen

3.Yuken hydraulic

4.brass alloy casting

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the dimensions of machine: 3.8*1.75*2.3 nude packing of machine & wooden case of spares parts

Delivery Detail:in 10 days

Q: How is the molten metal poured into the mold using metal casting machinery?: In metal casting machinery, the molten metal is poured into the mold through a process called casting. The molten metal is first heated and liquefied, usually in a furnace. Once it reaches the desired temperature, it is transferred to a crucible, which acts as a container for the molten metal. The crucible is then positioned above the mold, and the metal is poured into the mold cavity through a sprue or a gating system. The metal fills the mold, taking the shape of the desired object. After the metal solidifies, the mold is opened, and the newly formed metal object is removed for further processing and finishing.

Q: What are the different types of casting defects that can occur in metal casting machinery?: There are several different types of casting defects that can occur in metal casting machinery. These defects can be categorized into three main groups: surface defects, internal defects, and dimensional defects. Surface defects are those that occur on the outer surface of the casting. The most common surface defects include gas porosity, shrinkage, and cold shuts. Gas porosity occurs when gas bubbles become trapped in the metal during the casting process, resulting in voids or holes on the surface. Shrinkage defects occur when the metal contracts as it cools, resulting in voids or cavities on the surface. Cold shuts occur when two sections of the casting do not properly fuse together, resulting in a visible line or seam on the surface. Internal defects are those that occur within the casting and are not visible on the surface. These defects can include inclusion, segregation, and hot tears. Inclusion defects occur when foreign materials, such as sand or slag, become trapped in the metal during the casting process, resulting in weak spots or areas of reduced strength within the casting. Segregation defects occur when the composition of the metal is not uniform, resulting in variations in the mechanical properties of the casting. Hot tears occur when the metal solidifies and contracts unevenly, resulting in internal cracks or fractures. Dimensional defects are those that affect the overall shape or size of the casting. These defects can include distortion, misruns, and misshapen features. Distortion defects occur when the casting warps or distorts during the cooling process, resulting in an inaccurate or misshapen final product. Misruns occur when the metal does not completely fill the mold cavity, resulting in incomplete or partially formed castings. Misshapen features occur when the casting does not accurately replicate the shape or dimensions of the mold, resulting in irregular or distorted features on the final product. Overall, these casting defects can occur due to a variety of factors, including improper mold design, inadequate gating or venting systems, incorrect pouring temperatures, or impurities in the metal. To minimize the occurrence of these defects, it is important to carefully monitor and control the casting process, conduct thorough inspections and quality checks, and make necessary adjustments or modifications to the machinery and process parameters.

Q: How do you navigate competitive dynamics and differentiate your offerings in the metal casting industry?: In the metal casting industry, navigating competitive dynamics and differentiating your offerings is crucial for sustained growth and success. Here are a few strategies to consider: 1. Market Research: Start by conducting thorough market research to understand the current competitive landscape. Identify key competitors, their strengths, weaknesses, and unique selling propositions. This will help you identify gaps in the market that you can leverage to differentiate your offerings. 2. Value Proposition: Develop a clear and compelling value proposition that sets your metal casting services apart from the competition. Highlight the unique benefits, quality, speed, or cost-effectiveness of your offerings. This will help potential customers see the value in choosing your company over others. 3. Product Innovation: Continuously invest in research and development to innovate your products and processes. Look for ways to improve quality, efficiency, and durability. Developing new casting techniques or using advanced materials can give you a competitive edge and attract customers looking for the latest technology. 4. Customization: Offer customized solutions to meet the specific needs of your customers. This can include tailored designs, prototypes, or even small batch production runs. Providing personalized services will differentiate you from competitors offering standardized solutions. 5. Customer Service: Excellent customer service can be a significant differentiator in the metal casting industry. Ensure prompt communication, quick response times, and proactive problem-solving. Building strong relationships with your customers will not only differentiate you from competitors but also foster loyalty and repeat business. 6. Quality Assurance: Implement rigorous quality control processes to deliver consistently high-quality products. Investing in certifications like ISO 9001 can demonstrate your commitment to quality and differentiate your offerings from competitors who may not have such certifications. 7. Pricing Strategy: Develop a competitive pricing strategy that aligns with the value you provide. Consider factors such as material costs, production efficiency, and market demand. Offering competitive prices without compromising on quality can help attract price-sensitive customers. 8. Marketing and Branding: Invest in effective marketing and branding strategies to create awareness and differentiate your offerings. Leverage digital marketing channels, industry events, and partnerships to showcase your expertise and build a strong brand reputation. 9. Continuous Improvement: Embrace a culture of continuous improvement and constantly seek feedback from customers. Use this feedback to identify areas for improvement and refine your offerings. By continuously evolving and adapting to market needs, you can stay ahead of the competition. In summary, successfully navigating competitive dynamics in the metal casting industry requires a combination of market research, innovation, personalized services, quality assurance, competitive pricing, effective marketing, and a focus on customer satisfaction. By differentiating your offerings and consistently delivering value, you can position yourself as a leader in the industry.

Q: What are the common environmental regulations for metal casting machinery?: Common environmental regulations for metal casting machinery include restrictions on emissions of pollutants such as particulate matter, volatile organic compounds (VOCs), and hazardous air pollutants (HAPs). Regulations also often require the use of pollution control devices such as baghouses or electrostatic precipitators to capture and reduce emissions. Additionally, regulations may govern the proper handling and disposal of waste materials generated during the casting process, such as sand and metal scrap, to prevent contamination of soil and water sources.

Q: What are the different types of assembly and joining methods used with castings made with metal casting machinery?: There are various assembly and joining methods used with castings made with metal casting machinery, depending on the specific requirements and characteristics of the castings. Some of the most common types of assembly and joining methods include: 1. Mechanical fastening: This method involves using mechanical elements such as screws, bolts, nuts, or clips to secure the castings together. Mechanical fastening offers ease of assembly and disassembly, making it suitable for applications where components need to be frequently replaced or repaired. 2. Welding: Welding is a widely used method for joining castings, especially when a strong and permanent bond is required. Different welding techniques, such as arc welding or gas welding, can be employed depending on the type of casting material and the desired strength of the joint. 3. Adhesive bonding: Adhesive bonding involves using various types of adhesives or glues to bond castings together. This method is suitable for joining castings made of dissimilar materials or when a seamless appearance is desired. Adhesive bonding can provide excellent strength and durability if properly applied. 4. Brazing: Brazing is a process that uses a filler metal with a lower melting point than the base metals to join the castings. This method is commonly used for joining castings made of non-ferrous metals, such as aluminum or copper alloys. Brazing creates a strong and leak-proof joint, making it suitable for applications requiring high integrity. 5. Soldering: Similar to brazing, soldering involves using a lower melting point filler metal to join castings. However, soldering is typically used for joining smaller or more delicate castings, as the heat required is lower compared to brazing. Soldering is commonly used in electronics and jewelry industries. 6. Press fitting: Press fitting involves inserting one casting into another with a tight interference fit. This method relies on the dimensional accuracy and precision of the castings to create a secure and stable joint. Press fitting is often used in automotive or machinery applications. 7. Riveting: Riveting is a method that uses a mechanical fastener called a rivet to join castings. This process involves drilling holes in the castings and passing a rivet through them, which is then deformed to secure the joint. Riveting provides a strong and reliable connection, especially in applications subject to vibrations or heavy loads. Overall, the choice of assembly and joining method for castings made with metal casting machinery depends on factors such as the materials used, the desired strength and durability of the joint, as well as the specific application requirements.

Q: How does metal casting machinery handle the removal of burrs from the castings?: Metal casting machinery typically uses a variety of methods to handle the removal of burrs from castings. One common technique is called deburring, which involves the use of specialized tools or equipment to remove unwanted burrs or rough edges from the surface of the castings. There are several deburring methods used in metal casting machinery. One of the most common methods is mechanical deburring, which involves the use of abrasives or brushes to physically remove the burrs from the castings. This can be done manually by operators or can be automated using robotic systems. Mechanical deburring is effective in removing large burrs or rough edges, but may not be suitable for intricate or delicate castings. Another method used in metal casting machinery is thermal deburring, also known as thermal energy method. This technique involves subjecting the castings to high temperatures and pressure in a controlled environment, which causes the burrs to disintegrate or melt away. Thermal deburring is particularly effective for removing small or hard-to-reach burrs, but it requires specialized equipment and careful control of the heating process. Chemical deburring is another method employed by metal casting machinery. This technique involves the use of chemical solutions or baths to dissolve or soften the burrs, making them easier to remove. Chemical deburring is often used in combination with mechanical or thermal methods to achieve the desired level of deburring quality. In addition to these methods, metal casting machinery may also incorporate automated systems or robots to handle the removal of burrs. These systems can be programmed to perform precise deburring operations, ensuring consistency and efficiency in the process. They can also be equipped with sensors or cameras to detect and remove burrs in hard-to-reach areas. Overall, metal casting machinery employs a combination of mechanical, thermal, and chemical methods to handle the removal of burrs from castings. The specific deburring technique used depends on the size, complexity, and material of the castings, as well as the desired quality and efficiency of the deburring process.

Q: What are the different types of defects that can occur in metal casting machinery?: There are several different types of defects that can occur in metal casting machinery. These include shrinkage defects, porosity defects, gas defects, inclusion defects, and dimensional defects. Shrinkage defects occur when the metal solidifies, causing a reduction in volume and resulting in voids or cavities. Porosity defects are caused by trapped gases in the metal, leading to small holes or bubbles. Gas defects occur when gases from the mold or core get trapped in the metal, causing imperfections. Inclusion defects refer to foreign materials such as sand, slag, or oxides getting embedded in the metal. Lastly, dimensional defects occur when the final casting does not meet the desired size or shape specifications.

Q: Can metal casting machinery be used for producing castings with high dimensional accuracy?: Castings with high dimensional accuracy can be produced using metal casting machinery. Advanced machinery and techniques are employed in metal casting processes such as investment casting and precision casting to achieve precise and accurate dimensional measurements. In investment casting, also known as lost-wax casting, a ceramic shell is formed around a wax pattern. After hardening the shell, the wax is melted out, leaving behind a cavity in the desired shape. Molten metal is then poured into the cavity, replicating the intricate details of the original wax pattern with accuracy. Precision casting, on the other hand, utilizes a durable mold made of materials like steel or aluminum. This mold is created using Computer-Aided Design (CAD) software and CNC machining techniques, ensuring precise measurements. Molten metal is poured into the mold, resulting in a casting that has high dimensional accuracy. Technological advancements have led to the development of sophisticated machinery and equipment in metal casting processes. Computer Numerical Control (CNC) machines are commonly used to control the speed, position, and movement of tools, guaranteeing precise and repeatable manufacturing processes. Moreover, quality control measures like Coordinate Measuring Machines (CMMs) and laser scanning devices are employed to verify the dimensional accuracy of castings. These devices accurately measure and compare the dimensions of the casting with the original design specifications, allowing for necessary adjustments. In conclusion, metal casting machinery, when combined with advanced techniques and quality control measures, can be used to produce castings with high dimensional accuracy.

Q: How does metal casting machinery handle the removal of burrs and flashes from the castings?: Metal casting machinery typically handles the removal of burrs and flashes from castings through various methods. One common approach is using automated deburring machines that employ cutting, grinding, or sanding tools to remove the excess material. These machines are equipped with sensors and programmed to detect and target the specific areas where burrs and flashes are present. Additionally, some casting machinery utilizes mechanical methods such as tumbling or vibrating the castings in specialized containers filled with abrasive media to remove burrs and flashes. These processes ensure that the final castings meet quality standards by eliminating any unwanted protrusions or imperfections.

Q: How is the metal solidified in metal casting machinery?: The metal is solidified in metal casting machinery through a process called solidification. This typically involves pouring molten metal into a mold, where it cools and solidifies to take the shape of the desired object. The cooling can be accelerated by using cooling agents or cooling chambers within the machinery.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average