Brass Alloy Casting Die Casting Machine

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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Specifications

1.Horizontal Press die casting machine

2.Mitsubish PLC & touch screen

3.Yuken hydraulic

4.brass alloy casting

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the dimensions of machine: 3.8*1.75*2.3 nude packing of machine & wooden case of spares parts

Delivery Detail:in 10 days

Q: What are the different types of noise control measures used in metal casting machinery?: Metal casting machinery can utilize various noise control measures to diminish or eradicate excessive noise levels. These measures can be categorized into engineering controls, administrative controls, and personal protective equipment (PPE). 1. Engineering Controls: Focused on modifying the machinery's design or structure, these measures efficiently minimize or manage noise emissions. Some commonly employed engineering controls in metal casting machinery include: - Enclosures or barriers: Erecting soundproof enclosures or barriers around the machinery effectively confines the noise, preventing its dispersion into the surrounding environment. - Vibration isolation: Installation of vibration isolation mounts or pads reduces noise transmission through the machine structure by isolating and damping vibrations. - Absorption materials: Incorporating sound-absorbing materials, such as foam or acoustic panels, onto the machinery's surfaces facilitates noise absorption during the casting process. - Damping treatments: Application of damping treatments, such as viscoelastic coatings or constrained layers, to the machinery's surfaces effectively reduces vibration and noise. 2. Administrative Controls: These measures involve implementing operational or administrative strategies to control noise exposure. Examples of administrative controls utilized in metal casting machinery include: - Limiting exposure time: Implementing work schedules that restrict the duration workers spend near the machinery effectively reduces their overall noise exposure. - Maintenance and repair: Regular maintenance and repair of the machinery prevent malfunctions or worn-out components that contribute to excessive noise levels. - Training and education: Provision of proper training and education to workers regarding noise hazards and effective noise control measures raises awareness and promotes safe practices. 3. Personal Protective Equipment (PPE): PPE serves as the ultimate defense when other noise control measures are unfeasible or fail to adequately reduce noise exposure. Commonly employed PPE in metal casting machinery includes: - Earplugs: These are inserted into the ear canal to reduce the amount of noise reaching the ear. - Earmuffs: These cover the entire ear and serve as a physical barrier against noise. - Noise-canceling headphones: Utilizing technology to actively cancel out or reduce ambient noise, these headphones are effective in noise reduction. It is crucial to note that a combination of these noise control measures often yields the most effective approach to minimize noise exposure in metal casting machinery. Implementing a comprehensive noise control program that incorporates a range of engineering, administrative, and PPE measures ensures a safe and healthy work environment for employees.

Q: Can metal casting machinery be used for investment casting of ceramics?: No, metal casting machinery cannot be used for investment casting of ceramics. The process and requirements for casting ceramics are different from casting metals, requiring specialized equipment and techniques.

Q: What is the cooling process in metal casting machinery?: The cooling process in metal casting machinery involves cooling down the molten metal after it has been poured into the mold. This is done to solidify the metal and allow it to take the shape of the mold. The cooling process is crucial for achieving the desired metal properties and preventing defects in the final casting.

Q: Can metal casting machinery be used for centrifugal casting?: Metal casting machinery has the capability to be utilized for centrifugal casting. Centrifugal casting involves pouring molten metal into a mold that is in rotation, enabling the creation of hollow cylindrical forms. While there are specialized machines exclusively designed for centrifugal casting, numerous metal casting machines can also be modified for this purpose. Generally, these machines possess a mold that rotates and is filled with molten metal. Subsequently, the mold is spun at high speeds to evenly distribute the molten metal and achieve the desired shape. Consequently, by adjusting the settings and utilizing suitable molds, metal casting machinery can effectively serve the purpose of centrifugal casting.

Q: How is the casting heat treated to improve its properties in metal casting machinery?: The casting is heat treated in metal casting machinery to improve its properties by subjecting it to controlled heating and cooling processes. This helps to modify the microstructure of the casting, enhancing its strength, hardness, and resistance to wear and corrosion. Heat treatment can also relieve internal stresses and improve dimensional stability, ensuring the casting meets the required specifications and performs optimally in its intended application.

Q: How does metal casting machinery handle the packaging and shipping of castings?: Metal casting machinery does not handle the packaging and shipping of castings directly. Once the castings are manufactured using the metal casting machinery, they are typically removed from the molds and inspected for quality control. From there, the castings are sent to a separate packaging and shipping department or company for further processing. In the packaging stage, the castings are carefully inspected again to ensure they meet the required standards and specifications. They are then properly cleaned, deburred, and finished if necessary. This is done to remove any excess materials or imperfections, ensuring that the castings are ready for shipping. After the castings have been cleaned and finished, they are carefully packaged to protect them during transportation. This packaging process may involve using specific materials such as foam, bubble wrap, or wooden crates to prevent any damage or breakage. Additionally, the packaging is designed to secure the castings in place and prevent any movement that could potentially cause damage. Once the castings are properly packaged, they are labeled and documented with important information such as their weight, dimensions, and destination. This helps ensure that the correct castings are shipped to the right location. The packaging and shipping department also arranges the logistics of transportation, selecting the most suitable shipping method and carrier based on factors such as cost, distance, and urgency. Overall, metal casting machinery plays a crucial role in the manufacturing process of castings, but it is the responsibility of the packaging and shipping department or company to handle the final stages of preparing the castings for shipment. Their expertise in packaging techniques and knowledge of shipping logistics ensures that the castings reach their destination safely and in optimal condition.

Q: How do you prevent equipment failures and optimize maintenance schedules?: To prevent equipment failures and optimize maintenance schedules, it is essential to implement a proactive approach. This involves regularly inspecting and monitoring equipment for signs of wear, damage, or potential failures. Conducting routine preventive maintenance tasks, such as lubrication, calibration, and cleaning, can significantly extend the lifespan of equipment and reduce the risk of sudden breakdowns. Additionally, implementing a computerized maintenance management system (CMMS) can aid in organizing and scheduling maintenance tasks, ensuring they are performed at the most opportune times, based on usage patterns and equipment condition. By combining regular inspections, preventative maintenance, and effective scheduling, organizations can minimize equipment failures and maximize overall efficiency.

Q: How are ceramic shells made for investment casting in metal casting machinery?: Ceramic shells for investment casting in metal casting machinery are made through a multi-step process that involves precision and attention to detail. Here is an overview of how these ceramic shells are produced: 1. Pattern Creation: The process begins with the creation of a wax or plastic pattern that replicates the desired metal part. This pattern is typically made using injection molding or 3D printing techniques. 2. Assembly: The patterns are then attached to a gating system, which consists of channels and sprues. These channels allow for the flow of molten metal into the pattern and provide a pathway for gases to escape during the casting process. 3. Shell Building: The pattern assembly is dipped into a ceramic slurry, which is usually made of colloidal silica or alumina. The slurry coats the pattern, forming a thin ceramic layer. This step is repeated multiple times, allowing each layer to dry before the next dip. 4. Stucco Coating: After the desired number of layers has been achieved, the ceramic-coated pattern is covered with a stucco material. This stucco is typically made of a mix of ceramic particles, such as zircon or silica, and a binder. The stucco adheres to the wet ceramic layer, creating a thicker, stronger shell. 5. Drying and Curing: Once the stucco coating is applied, the shell is left to dry and cure. This allows the ceramic to harden and strengthen, ensuring it can withstand the high temperatures of the casting process. 6. De-waxing: Once the shell is fully cured, it is heated to remove the wax or plastic pattern within. This step is crucial as it creates a cavity within the shell that will later be filled with molten metal during the casting process. 7. Preheating: The ceramic shell is then preheated to eliminate any remaining moisture and increase its resistance to thermal shock. 8. Metal Casting: The preheated ceramic shell is placed inside a metal casting machine. Molten metal, such as steel or aluminum, is poured into the shell through the gating system. The metal fills the cavity left by the removed pattern, taking its shape. 9. Cooling and Shell Removal: After the molten metal solidifies, the entire assembly is allowed to cool. Once cooled, the ceramic shell is broken away from the solidified metal, revealing the finished cast part. Overall, the process of making ceramic shells for investment casting in metal casting machinery requires precision, patience, and adherence to strict quality control measures. The resulting ceramic shells provide a high level of detail and dimensional accuracy, making them an essential component in the metal casting industry.

Q: How is the waste material managed in metal casting machinery?: Various methods and processes are employed to manage the waste material in metal casting machinery, ensuring its appropriate disposal and minimizing its impact on the environment. To begin with, waste materials produced during the metal casting process, such as excess metal, sprues, runners, and risers, are gathered and separated from the usable castings. These waste materials are subsequently recycled and reused in the production process, thereby reducing waste generation and maximizing resource efficiency. Additionally, waste materials that cannot be reused are often subjected to further processing. For instance, excess metal can be melted down and utilized as raw material for other casting procedures. This reduces the necessity for extracting new materials and minimizes the environmental consequences associated with mining and extraction activities. Furthermore, certain waste materials generated during metal casting, like sand, can be reclaimed and utilized again in subsequent casting operations. The process of sand reclamation involves segregating and cleansing the sand from the waste material, which can then be reintroduced into the casting process. This aids in the preservation of natural resources and decreases the amount of waste sent to landfills. Another aspect of waste management in metal casting machinery involves the appropriate treatment and disposal of any hazardous waste generated during the process. This may include chemicals, solvents, and other substances used in the cleaning or finishing of castings. These hazardous waste materials are handled in accordance with local regulations and guidelines to ensure their safe and environmentally responsible disposal. Overall, waste management in metal casting machinery encompasses a combination of recycling, reusing, reclaiming, and proper disposal methods. By implementing effective waste management strategies, the metal casting industry can reduce its environmental impact, conserve resources, and contribute to a more sustainable future.

Q: What are the different types of surface treatments applied to castings produced by metal casting machinery?: There are several different types of surface treatments that can be applied to castings produced by metal casting machinery. These treatments are designed to improve the overall appearance, functionality, and durability of the castings. One common type of surface treatment is called polishing. This involves the use of abrasive materials to remove any rough or uneven surfaces on the casting, resulting in a smooth and shiny finish. Polishing is often used to enhance the aesthetic appeal of castings and make them more visually appealing. Another type of surface treatment is called painting or coating. This involves applying a layer of paint or coating material to the surface of the casting. The paint or coating can provide protection against corrosion, improve the casting's resistance to wear and tear, and enhance its overall durability. Different types of paints or coatings can be used depending on the specific requirements of the casting and the intended application. In addition to polishing and painting, there are other surface treatments that can be applied to castings. One such treatment is called shot blasting. This involves propelling small metal or abrasive particles at high speeds onto the surface of the casting. The impact of the particles helps to remove any impurities, scale, or oxide layers on the surface, resulting in a cleaner and more uniform appearance. Another surface treatment option is called plating or electroplating. This involves depositing a thin layer of metal onto the surface of the casting using an electrochemical process. Plating can improve the casting's corrosion resistance, enhance its aesthetic appeal, and provide a protective barrier against environmental factors. Furthermore, there are specialized surface treatments available for specific applications. For instance, castings used in high-temperature environments may undergo heat treatment, which involves subjecting the casting to controlled heating and cooling cycles to improve its mechanical properties and resistance to thermal stress. Overall, the choice of surface treatment for castings produced by metal casting machinery depends on factors such as the desired appearance, functionality, and intended application of the castings. By selecting the appropriate surface treatment, manufacturers can ensure that their castings meet the required standards and provide optimal performance in various industries.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average