Brass Alloy Casting Die Casting Machine

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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LOW CARBON STEEL WIRE DRAWING MACHINE FACTORY

Specifications

1.Horizontal Press die casting machine

2.Mitsubish PLC & touch screen

3.Yuken hydraulic

4.brass alloy casting

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the dimensions of machine: 3.8*1.75*2.3 nude packing of machine & wooden case of spares parts

Delivery Detail:in 10 days

Q: How is the sand mixture prepared for metal casting machinery?: The sand mixture for metal casting machinery is prepared by combining sand, a binder material, and water. The sand is thoroughly mixed with the binder, such as clay or resin, to ensure proper adhesion and mold strength. Water is added gradually to achieve the desired consistency, allowing the mixture to be compacted and molded around the pattern for casting.

Q: What are the different types of partnerships and collaborations in the metal casting machinery sector?: In the metal casting machinery sector, there are several types of partnerships and collaborations that take place. These include joint ventures, strategic alliances, supplier partnerships, and research collaborations. Joint ventures involve two or more companies coming together to form a new entity and share resources, technology, and expertise to develop and market metal casting machinery. Strategic alliances are formed between companies to achieve a specific goal or gain a competitive advantage, such as sharing distribution networks or accessing new markets. Supplier partnerships involve close collaborations between metal casting machinery manufacturers and their suppliers to ensure smooth supply chains and improve product quality. Lastly, research collaborations occur between companies and research institutions to develop new technologies, improve processes, and enhance the overall efficiency and effectiveness of metal casting machinery.

Q: How is the shape of the final product determined in metal casting machinery?: Several factors determine the shape of the final product in metal casting machinery. The design and shape of the mold play a crucial role in shaping the end product. Typically, the mold is made from materials like sand, plaster, or metal and is created to replicate the desired shape of the final product. The molten metal is then poured into the mold, solidifying and taking the shape of the mold. The process of filling the mold with molten metal is also significant in determining the shape of the final product. Usually, the metal is poured into a sprue, a channel leading to the mold cavity. As the metal flows through the sprue, it fills the mold cavity, acquiring the shape of the mold as it solidifies. The shape of the final product is also influenced by the temperature and cooling process. The molten metal must be heated to a specific temperature to ensure smooth flow and complete filling of the mold. The cooling process is equally crucial as it allows the metal to solidify and retain the mold's shape. Controlling the cooling rate is necessary to prevent any deformities or imperfections in the final product. Moreover, the type of metal used can also impact the shape of the final product. Different metals possess varying properties, including melting points and shrinkage rates, which affect how the metal fills the mold and solidifies. Some metals may require additional steps, like preheating or pre-cooling, to achieve the desired shape. In conclusion, the shape of the final product in metal casting machinery is determined by the mold's design, the process of filling the mold with molten metal, the temperature and cooling process, and the properties of the metal used. By carefully controlling these factors, manufacturers can produce metal castings with precise and accurate shapes.

Q: How does metal casting machinery handle the machining operations of castings?: Metal casting machinery handles the machining operations of castings through a variety of processes and techniques. Once a casting is produced, it often requires additional machining to achieve the desired shape, dimensions, and surface finish. One of the main methods used in metal casting machinery is the use of computer numerical control (CNC) machines. These machines are equipped with specific tools, such as cutting tools, drills, and milling machines, that can be programmed to perform precise machining operations on the castings. CNC machines can be programmed to follow specific instructions and produce consistent results, ensuring the accuracy and quality of the machined castings. In addition to CNC machines, metal casting machinery may also employ other machining processes like grinding, polishing, and honing. These processes are used to refine the surface finish of the castings and remove any imperfections or excess material. Grinding machines use abrasive wheels to remove material, while polishing and honing processes use finer abrasives to achieve a smoother and more refined surface. Furthermore, metal casting machinery may utilize specialized equipment like lathes, milling machines, and drilling machines to perform specific machining operations. Lathes are used to rotate the casting while a cutting tool shapes it, milling machines are used to remove material and create complex shapes, and drilling machines are used to create holes in the castings. Overall, metal casting machinery combines various machining techniques and processes to handle the machining operations of castings. These machines provide precision and consistency, ensuring that the castings meet the required specifications and quality standards.

Q: What are the common environmental regulations for metal casting machinery?: Environmental regulations for metal casting machinery vary depending on jurisdiction and industry standards, but there are several key regulations that are commonly followed to ensure environmental protection. One important regulation is the control of air pollution. Metal casting machinery can release pollutants like particulate matter, volatile organic compounds (VOCs), and hazardous air pollutants (HAPs). Many countries have established air pollution control requirements to address these emissions. These requirements may include using pollution control devices such as baghouses or electrostatic precipitators to capture and remove particulate matter. Technologies like scrubbers or thermal oxidizers can also help reduce VOC and HAP emissions. Water pollution is another concern related to metal casting machinery. Regulations focus on preventing the discharge of pollutants into water bodies. They often require the use of wastewater treatment systems like settling tanks or filtration systems to remove contaminants before releasing water into the environment. Proper containment and handling of hazardous materials like metal cleaning solvents or cooling fluids are also crucial to prevent accidental spills or leaks that could cause water pollution. Waste management is also a significant aspect of environmental regulations for metal casting machinery. Metal casting processes generate various types of waste, including spent foundry sand, slag, and scrap metal. Managing these wastes properly is essential to minimize their environmental impact. Recycling and reusing waste materials whenever possible can help reduce waste generation. When disposal is necessary, compliance with regulations regarding proper disposal methods such as landfilling or incineration is important to prevent soil or groundwater contamination. In addition, noise pollution is often regulated to minimize the impact of metal casting machinery on surrounding communities. Measures like using sound barriers or enclosure systems can help reduce the noise generated by these machines. Overall, common environmental regulations for metal casting machinery aim to control and mitigate the various forms of pollution associated with these processes. It is crucial to comply with these regulations to protect the environment, prevent adverse health effects, and promote sustainable manufacturing practices.

Q: How does metal casting machinery handle the removal of burrs from the castings?: Metal casting machinery typically uses a variety of methods to handle the removal of burrs from castings. One common technique is called deburring, which involves the use of specialized tools or equipment to remove unwanted burrs or rough edges from the surface of the castings. There are several deburring methods used in metal casting machinery. One of the most common methods is mechanical deburring, which involves the use of abrasives or brushes to physically remove the burrs from the castings. This can be done manually by operators or can be automated using robotic systems. Mechanical deburring is effective in removing large burrs or rough edges, but may not be suitable for intricate or delicate castings. Another method used in metal casting machinery is thermal deburring, also known as thermal energy method. This technique involves subjecting the castings to high temperatures and pressure in a controlled environment, which causes the burrs to disintegrate or melt away. Thermal deburring is particularly effective for removing small or hard-to-reach burrs, but it requires specialized equipment and careful control of the heating process. Chemical deburring is another method employed by metal casting machinery. This technique involves the use of chemical solutions or baths to dissolve or soften the burrs, making them easier to remove. Chemical deburring is often used in combination with mechanical or thermal methods to achieve the desired level of deburring quality. In addition to these methods, metal casting machinery may also incorporate automated systems or robots to handle the removal of burrs. These systems can be programmed to perform precise deburring operations, ensuring consistency and efficiency in the process. They can also be equipped with sensors or cameras to detect and remove burrs in hard-to-reach areas. Overall, metal casting machinery employs a combination of mechanical, thermal, and chemical methods to handle the removal of burrs from castings. The specific deburring technique used depends on the size, complexity, and material of the castings, as well as the desired quality and efficiency of the deburring process.

Q: How does metal casting machinery handle the removal of burrs and flashes from the castings?: Metal casting machinery handles the removal of burrs and flashes from castings through various processes and techniques. Burrs and flashes are unwanted projections or excess material that can occur during the casting process. One common method used for burr and flash removal is mechanical deburring. This involves the use of specialized machinery such as deburring machines or tumblers. The castings are placed into these machines, and abrasive materials or brushes are used to remove the burrs and flashes. The machines can be programmed to target specific areas of the castings that require deburring, ensuring precise and consistent results. Another technique used is hand deburring, where skilled operators manually remove the burrs and flashes using handheld tools such as files, grinders, or sandpaper. This method is typically used for smaller or more intricate castings that may require a more delicate touch. In some cases, a combination of both mechanical and hand deburring may be used to achieve the desired results. This approach allows for greater control and flexibility in addressing different types of burrs and flashes. Furthermore, some advanced metal casting machinery incorporates automated deburring systems. These systems are designed to detect and remove burrs and flashes during the casting process itself, minimizing the need for additional deburring operations. This not only improves efficiency but also ensures consistent quality and reduces the risk of damage to the castings. Overall, metal casting machinery employs a range of techniques to handle the removal of burrs and flashes from castings. The choice of method depends on factors such as the size, complexity, and material of the castings, as well as the desired level of precision and efficiency.

Q: How are the gates and runners designed in metal casting machinery?: The flow of molten metal into the mold cavity in metal casting machinery relies heavily on the gates and runners. These components are essential for the success of the casting process as they enable proper filling, solidification, and subsequent removal of the casting. When designing the gates and runners, several factors need to be taken into account. Firstly, the geometry of the mold and the desired shape and size of the casting are considered. The goal is to design a gating system that promotes smooth and controlled metal flow, minimizing turbulence and the occurrence of defects like air entrapment or porosity. The design process also takes into consideration the properties of the metal being cast, including its viscosity, temperature, and solidification characteristics. These factors influence the selection of gate and runner dimensions, as well as their shape and orientation. For instance, metals with high viscosity require larger gates and runners to accommodate the flow rate, while metals with low solidification temperature may require shorter runners to prevent premature solidification. Furthermore, the design of gates and runners is influenced by the specific type of casting being produced. Different casting methods like sand casting, investment casting, or die casting may necessitate specific gating systems. For example, in sand casting, where the mold is made of sand, the design focuses on minimizing turbulence and ensuring proper sand compaction to prevent mold erosion. In addition, the design of the gating system considers factors such as the location of the sprue, which is the main channel through which the molten metal enters the mold, and the placement and number of gates, which distribute the metal to different sections of the mold cavity. These elements are strategically positioned to promote uniform filling and reduce the occurrence of defects like cold shuts or misruns. Overall, the design of gates and runners in metal casting machinery is a complex process that combines engineering principles, material properties, and knowledge of the casting method. By carefully considering these factors, engineers can optimize the gating system to ensure successful and high-quality castings.

Q: What are the key features to look for in metal casting machinery?: When looking for metal casting machinery, there are several key features that are important to consider. These features can greatly impact the efficiency, productivity, and overall quality of the casting process. First and foremost, it is crucial to consider the type of metal casting process you will be utilizing. Different machinery is designed for specific casting methods such as sand casting, investment casting, or die casting. Therefore, it is important to choose machinery that is compatible with your desired casting process. Next, the capacity and size of the machinery should be considered. This includes the maximum weight and dimension of the castings that can be produced. The machinery should be able to handle the size and weight of the parts you plan to cast, ensuring that it can meet your production requirements. Another important feature to consider is the control system of the machinery. Advanced control systems can offer precise control over various aspects of the casting process, such as temperature, pressure, and timing. This can help achieve consistent and high-quality castings, reducing defects and ensuring repeatability. The durability and reliability of the machinery are also crucial factors to look for. Metal casting machinery is subjected to high temperatures, pressures, and mechanical stresses during the casting process. Therefore, it is important to choose machinery that is built with high-quality materials and components, ensuring its longevity and minimizing downtime due to breakdowns. Additionally, the ease of maintenance and accessibility of the machinery should be considered. Machinery that is easy to maintain and service can save time and money in the long run. Look for machinery that provides easy access to critical components for inspection, cleaning, and repair. Lastly, consider the level of automation and integration capabilities of the machinery. Automation features such as robotic loading and unloading, automatic mold handling, and real-time monitoring can greatly enhance the efficiency and productivity of the casting process. Integration capabilities with other equipment and systems can also streamline the workflow and improve overall process control. In conclusion, when looking for metal casting machinery, it is important to consider the compatibility with your desired casting process, capacity and size, control system, durability and reliability, ease of maintenance, and automation capabilities. By carefully evaluating these key features, you can select machinery that will meet your production needs and deliver high-quality castings.

Q: Can metal casting machinery be used for producing castings with good wear resistance?: Metal casting machinery is capable of producing castings that exhibit excellent wear resistance. The process of metal casting involves pouring molten metal into a mold and allowing it to solidify, resulting in the desired shape. The wear resistance of the final casting can be enhanced by optimizing both the choice of metal alloy and the casting process itself. To enhance wear resistance, various alloy compositions can be utilized, such as high-carbon steels, stainless steels, or specialized wear-resistant alloys like white cast iron or high-chromium cast iron. These alloys possess exceptional resistance to abrasion, impact, and other forms of wear. In addition to alloy selection, modifications can be made to the casting process in order to improve wear resistance. For instance, heat treatment techniques such as quenching and tempering can be employed to increase the casting's hardness and toughness. Surface treatments like case hardening or nitriding can also be implemented to generate a hardened layer on the surface of the casting, further enhancing wear resistance. Moreover, the design of the casting itself plays a crucial role in wear resistance. By incorporating features such as fillets, ribs, or reinforcing structures, the casting can be made more resistant to wear and fatigue. It is important to acknowledge that the achieved level of wear resistance will be influenced by several factors, including the chosen alloy, casting process, heat treatment, and design. Therefore, careful consideration of these factors is imperative to ensure the production of castings with excellent wear resistance using metal casting machinery.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average