Continuous Casting Machine for Steel Billet

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 30 Sets Per Year set/month

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Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:containers

Delivery Detail:Complete one set of equipment needs for three months

Q: How does metal casting machinery handle complex shapes and designs?: Metal casting machinery handles complex shapes and designs by using various techniques such as pattern making, mold making, and precision casting processes. Pattern making involves creating a replica of the desired shape or design using materials like wood, plastic, or metal. This pattern is then used to make a mold, which is typically made from sand or other mold materials. The molten metal is poured into the mold, and once it solidifies, the mold is removed to reveal the final cast metal product. This process allows for intricate and detailed shapes and designs to be accurately reproduced in metal.

Q: What is the difference between sand casting machinery and investment casting machinery?: Sand casting machinery is used in the process of sand casting, where a mold made of sand is used to create the desired shape of the object being cast. The machinery involved in sand casting includes sand mixers, pattern-making equipment, and molding machines. On the other hand, investment casting machinery is used in the process of investment casting, which involves creating a wax pattern that is then coated in ceramic and melted out to create a mold. The machinery used in investment casting includes wax injection machines, ceramic shell coating equipment, and dewaxing furnaces. The main difference between the two is the type of mold material used and the corresponding machinery needed for each process.

Q: Can metal casting machinery be used for casting non-metal materials?: No, metal casting machinery is specifically designed for casting metal materials and cannot be used for casting non-metal materials.

Q: How does metal casting machinery handle the removal of excess material from continuous castings?: Metal casting machinery typically handles the removal of excess material from continuous castings through various methods such as cutting, grinding, or machining. These processes are carried out using specialized tools and equipment that are designed to accurately and efficiently remove the unwanted material from the castings. Additionally, some machinery may also incorporate automated systems and technologies to enhance precision and speed in the removal process.

Q: Can metal casting machinery be used for producing castings with good surface hardness?: Yes, metal casting machinery can be used for producing castings with good surface hardness. Various factors such as the type of metal, the casting process, and the use of appropriate molds and cooling techniques can influence the final surface hardness of the castings. With proper control and optimization of these factors, metal casting machinery can be effectively utilized to produce castings with desired surface hardness.

Q: How accurate is metal casting machinery in creating complex shapes?: Metal casting machinery is highly accurate in creating complex shapes. With advanced technologies and precision engineering, these machines can produce intricate and detailed designs with great precision. The accuracy of metal casting machinery is primarily determined by factors such as the quality of the equipment, the skill of the operator, and the complexity of the shape being cast. Modern metal casting machinery utilizes computer-aided design (CAD) and computer numerical control (CNC) systems, which enable precise control over the casting process. These systems allow for the creation of complex molds and patterns, ensuring the accurate reproduction of intricate shapes. Additionally, the use of sophisticated sensors and monitoring systems further enhances the accuracy by providing real-time feedback during the casting process. The quality of the equipment used also plays a crucial role in the accuracy of metal casting machinery. High-quality machines are designed with tight tolerances and robust construction, minimizing any potential errors and ensuring consistent and accurate results. Regular maintenance and calibration of the machinery are also essential to maintain its accuracy over time. The skill and expertise of the operator are equally important in achieving accurate results. A skilled operator understands the intricacies of the casting process and knows how to optimize the machinery settings to achieve the desired shape. Their experience and knowledge allow them to troubleshoot any issues that may arise during the casting process, ensuring that the final product meets the required specifications. It is important to note that the complexity of the shape being cast can also impact the accuracy. Some shapes may require additional considerations, such as the use of cores or multiple-part molds, to ensure precise reproduction. However, with the right machinery and expertise, even highly complex shapes can be accurately produced. Overall, metal casting machinery is highly accurate in creating complex shapes. Through advancements in technology, quality equipment, and skilled operators, these machines can consistently deliver intricate and precise castings.

Q: How are the cores created and inserted in the mold using metal casting machinery?: Cores are created by making a pattern of the desired shape using materials like sand, metal, or ceramic. These patterns are then inserted into the mold cavity before pouring molten metal into the mold. The metal casting machinery is responsible for facilitating the process of creating the cores, positioning them accurately within the mold, and ensuring the proper flow of molten metal to form the desired shape.

Q: What are the different types of microstructure inspection methods used in metal casting machinery?: There are several different types of microstructure inspection methods used in metal casting machinery. These methods are crucial in assessing the quality and integrity of the cast metal, as well as determining its suitability for its intended application. One commonly used method is optical microscopy, which involves examining polished samples of the cast metal under a microscope. This allows for the evaluation of the microstructure, including the size, shape, and distribution of the grains, as well as the presence of any defects such as porosity or inclusions. Optical microscopy provides detailed information about the overall quality and homogeneity of the casting. Another method is scanning electron microscopy (SEM), which utilizes a focused beam of electrons to generate high-resolution images of the sample's surface. SEM is particularly useful for studying the topography and morphology of the microstructure, as well as identifying the elemental composition of specific regions within the metal. This technique allows for a more detailed analysis of the casting's microstructure and can provide valuable insights into any potential defects or material inconsistencies. X-ray diffraction (XRD) is another commonly employed method in microstructure inspection. XRD involves directing a beam of X-rays onto the sample and analyzing the diffraction pattern produced. This technique provides information about the crystal structure of the cast metal, including the lattice parameters and the orientation of the crystal grains. XRD is particularly useful for identifying the presence of specific phases or compounds, as well as assessing the level of residual stress within the casting. Ultrasonic testing is another widely used method for inspecting the microstructure of cast metal. This technique involves transmitting high-frequency sound waves into the material and analyzing the resulting echoes to detect any internal defects such as cracks or voids. Ultrasonic testing can provide valuable information about the integrity and soundness of the casting, as well as its overall homogeneity and density. In addition to these methods, there are also various chemical analysis techniques that can be employed to assess the microstructure of cast metal. These include energy-dispersive spectroscopy (EDS) and electron probe microanalysis (EPMA), which allow for the identification and quantification of the elemental composition of specific regions within the sample. These techniques can be particularly useful in identifying any impurities or alloying elements that may be present in the casting. Overall, these different microstructure inspection methods play a crucial role in ensuring the quality and reliability of metal castings in machinery. By providing detailed information about the microstructure, they enable manufacturers to identify any potential defects or material inconsistencies and make necessary adjustments to ensure the final product meets the required specifications and standards.

Q: How are gating and risering systems designed in metal casting machinery?: Metal casting machinery relies on gating and risering systems, which play a crucial role in ensuring the proper flow of molten metal into the mold cavity and preventing shrinkage defects in the final casting. When designing gating and risering systems, several factors must be carefully considered, including the casting's geometry, the type of metal being used, and the desired properties of the finished product. The main objective is to create a system that allows for a smooth and controlled flow of metal, minimizing turbulence and ensuring even distribution throughout the mold cavity. Gating systems typically consist of channels, sprues, and gates, which are specifically designed to direct the molten metal from the pouring basin into the mold cavity. The size and shape of these components are determined based on factors such as the casting's volume and weight, the pouring rate, and the solidification characteristics of the metal. The design also takes into account the need to prevent the entrapment of air or impurities in the mold and to facilitate the easy removal of the gating system after casting. On the other hand, risering systems are designed to compensate for the shrinkage that occurs during solidification. Shrinkage is a natural process that can lead to defects like porosity or voids in the casting. Risers, also known as feeders, are molten metal reservoirs strategically placed near areas of the casting that are prone to shrinkage. These risers act as a source of additional material, allowing for the feeding of metal into the shrinking areas and preventing the formation of defects. The design of risering systems involves determining the size, shape, and location of the risers based on factors such as the geometry of the casting, the solidification characteristics of the metal, and the desired properties of the final product. The main goal is to provide a sufficient volume of molten metal in the risers to compensate for the anticipated shrinkage and ensure a flawless and defect-free casting. In conclusion, gating and risering systems in metal casting machinery are crucial for optimizing the flow of molten metal into the mold cavity and compensating for shrinkage during solidification. The design process takes into account various factors, such as the casting's geometry, the type of metal used, and the desired properties of the final product, in order to create a system that guarantees a smooth and controlled flow of metal while minimizing defects in the casting.

Q: What are the key components of metal casting machinery?: The key components of metal casting machinery include the furnace, mold, molten metal reservoir, pouring mechanism, cooling system, and ejection mechanism.

Our professions include metallurgical technology, equipment and automation. We can provide the best solutions to the production process, design & manufacture of equipment and electrical automation regarding various industries in domestic and foreign districts with exquisite technology and fine quality service. We can provide all-around services to customers from development & design to the provision, installation and running of products.Strong technical strength, advanced equipment manufacturing technology, fine quality professional talents, and perfect service systems all bring about reliability, relaxation, convenience and delight to the cooperation with customers from beginning to end.

1. Manufacturer Overview

Location	Jiangsu,China (Mainland)
Year Established	2000
Annual Output Value
Main Markets	South America Eastern Europe Southeast Asia Africa Mid East South Asia Domestic Market
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3. Manufacturer Capability

a) Trade Capacity
Nearest Port	SHANGHAI
Export Percentage	21% - 30%
No.of Employees in Trade Department	3-5 People
Language Spoken:	English, Chinese
b) Factory Information
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No. of Production Lines
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