Cold Chamber Die Casting Machine

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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Specifications

1.Pressure die casting machine

2.Professional company supply

3.Mitsubish PLC

4.Ready machine

5.Certificate by Bureau Vertia

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the dimensions of machine:3.97*1.05*2.1 nude packing of machine and wooden case of spares parts

Delivery Detail:In 10 days

Q: How does metal casting machinery ensure the uniformity of continuous castings?: Metal casting machinery ensures the uniformity of continuous castings through various mechanisms. Firstly, the machinery controls the temperature of the molten metal to ensure consistent casting conditions. Additionally, the machinery employs sophisticated molds and cooling systems to regulate the solidification process and prevent any variations in the casting dimensions. Furthermore, automated systems monitor and adjust the casting speed and feed rate to maintain a steady flow of molten metal, thus ensuring uniformity in the casting. Overall, the combination of temperature control, mold design, cooling systems, and automated monitoring ensures the uniformity of continuous castings in metal casting machinery.

Q: What are the different types of software tools for simulation and optimization of metal casting processes?: There are several software tools available for simulating and optimizing metal casting processes. These tools include casting simulation software, which allows users to simulate the entire casting process and analyze factors such as fill time, solidification, and defects. Additionally, there are optimization tools that help users find the optimal process parameters, such as gating and riser design, to achieve improved casting quality and minimize defects. Other software tools may focus on specific aspects of the casting process, such as mold design software or thermal analysis software. Overall, these software tools provide valuable insights and assist in optimizing metal casting processes for enhanced efficiency and quality.

Q: What are the different types of non-destructive testing methods used in metal casting machinery?: There are several different types of non-destructive testing (NDT) methods used in metal casting machinery to ensure the quality and integrity of the castings. These methods allow for the detection and evaluation of defects or abnormalities without causing any damage to the product being tested. Some of the commonly used NDT methods in metal casting machinery include: 1. Visual inspection: This is the most basic form of NDT, where a qualified inspector visually examines the casting for any surface defects such as cracks, porosity, or deformities. It is a simple and cost-effective method but may not detect internal defects. 2. Magnetic particle testing (MT): This method involves the application of a magnetic field to the casting and the use of magnetic particles to detect surface and near-surface defects. It is particularly effective in detecting defects such as cracks and seams. 3. Liquid penetrant testing (PT): Also known as dye penetrant testing, this method involves the application of a dye or fluorescent liquid to the casting's surface. The liquid penetrates into surface defects, and excess liquid is removed. A developer is then applied to draw the penetrant out of the defect, making it visible under ultraviolet light. PT is suitable for detecting surface cracks, porosity, and other surface defects. 4. Ultrasonic testing (UT): This method uses high-frequency sound waves to detect internal defects in the casting. A transducer emits sound waves, which are reflected back when they encounter a defect or an interface within the casting. By analyzing the reflected waves, an inspector can determine the size, location, and nature of the defect. 5. Radiographic testing (RT): This method involves the use of X-rays or gamma rays to create an image of the casting. The radiation passes through the casting and is captured on a film or digital detector. The resulting image allows for the detection of both internal and surface defects, such as cracks, porosity, and shrinkage. 6. Eddy current testing (ECT): This method uses electromagnetic induction to detect surface and near-surface defects and measure the thickness of coatings. A probe creates an alternating magnetic field that induces electrical currents in the casting. Any changes in the electrical conductivity or magnetic permeability caused by defects can be detected and analyzed. These various non-destructive testing methods play a crucial role in ensuring the quality and reliability of metal castings produced by machinery. By employing these techniques, manufacturers can identify and rectify any defects or abnormalities before the casting is put into service, thereby preventing potential failures and ensuring customer satisfaction.

Q: What are the different types of molds used in metal casting machinery?: There are several different types of molds used in metal casting machinery, each serving a specific purpose and offering unique advantages. 1. Sand Molds: Sand molds are the most commonly used type of molds in metal casting. They are made by compacting sand around a pattern or a replica of the desired metal part. Sand molds are versatile, cost-effective, and can be used for both small and large-scale production. 2. Shell Molds: Shell molds are created by coating a pattern with a mixture of sand and resin. This type of mold provides a smoother surface finish and better dimensional accuracy compared to sand molds. Shell molds are often used for producing complex parts with intricate details. 3. Investment (Lost Wax) Molds: Investment molds are made by creating a wax replica of the desired part and then encasing it in a ceramic shell. The wax is melted out, leaving a cavity that is then filled with molten metal. Investment molds are commonly used for producing high-precision and intricate parts, such as jewelry or dental prosthetics. 4. Permanent Molds: Permanent molds, also known as gravity or die-casting molds, are typically made of metal and can be used repeatedly. These molds are used in processes like die casting, where molten metal is poured into the mold under high pressure. Permanent molds offer excellent dimensional accuracy and can produce complex shapes with tight tolerances. 5. Ceramic Molds: Ceramic molds are made by pouring liquid ceramic slurry into a plaster mold. The slurry solidifies, and the plaster is removed, leaving behind a ceramic mold. Ceramic molds are often used for casting non-ferrous metals and alloys with high melting points, such as titanium or nickel-based superalloys. 6. Graphite Molds: Graphite molds are primarily used for casting non-ferrous metals, particularly in high-temperature applications. They are durable, heat-resistant, and can produce intricate parts with excellent surface finish. Graphite molds are commonly used in processes like continuous casting or electro-slag remelting. Overall, the choice of mold depends on factors such as the complexity of the part, desired surface finish, dimensional accuracy, and the type of metal being cast. Each mold type has its own advantages and limitations, and manufacturers select the appropriate mold based on their specific requirements.

Q: Can metal casting machinery be used for decorative purposes?: Metal casting machinery has the potential to serve decorative functions. It is widely employed in the production of intricate and elaborate metal items, including sculptures, ornaments, and other decorative pieces. By utilizing molds, this machinery can generate an array of shapes and designs suitable for decorative purposes. Furthermore, it allows for the utilization of diverse metals, such as bronze, aluminum, and iron, which can be further enhanced through various finishing techniques such as polishing, patination, or gilding. Whether one desires to create personalized decorative pieces, replicate historical artifacts, or craft unique sculptures, metal casting machinery provides limitless possibilities for the creation of visually appealing and aesthetically pleasing decorative items.

Q: What are the environmental considerations when using metal casting machinery?: When utilizing metal casting machinery, it is crucial to keep in mind several significant environmental considerations. Firstly, the use of high temperatures in metal casting processes can lead to substantial energy consumption and greenhouse gas emissions. To mitigate the environmental impact, it is essential to ensure that the machinery and processes are as energy-efficient as possible. Another critical factor to consider is the release of pollutants and hazardous substances during metal casting. This includes volatile organic compounds (VOCs), particulate matter, and toxic metals like lead and mercury. Implementing proper ventilation systems, filters, and other control measures can help reduce these emissions and safeguard both the environment and the health of workers. Water usage is also a concern in metal casting, as it is often required for cooling and cleaning purposes. Monitoring and managing water consumption is crucial to minimize waste and potential contamination. The implementation of water recycling systems and alternative cooling methods can contribute to reducing the environmental impact. Additionally, the proper disposal of waste generated during metal casting is an important consideration. Foundry waste may consist of materials such as sand and slag, which can contain heavy metals or other pollutants. It is vital to implement appropriate waste management practices, such as recycling, reusing, or safely disposing of waste, to prevent environmental contamination. Lastly, the extraction of raw materials for metal casting, such as iron ore and aluminum, can have severe environmental consequences like deforestation, habitat destruction, and air and water pollution. To minimize the environmental footprint of metal casting machinery, sustainable sourcing practices should be embraced. This may involve using recycled metals or promoting responsible mining. Overall, addressing these environmental considerations in metal casting machinery can help reduce energy consumption, emissions, water usage, waste generation, and the overall impact on the environment. By adopting sustainable practices, the metal casting industry can contribute to a cleaner and more environmentally friendly manufacturing sector.

Q: What are the different types of regulations and standards for metal casting machinery safety?: There are several regulations and standards that govern the safety of metal casting machinery. These include the Occupational Safety and Health Administration (OSHA) regulations, which specify safety requirements for equipment and processes involved in metal casting. Additionally, standards such as the American National Standards Institute (ANSI) and the National Fire Protection Association (NFPA) provide guidelines for the safe operation and maintenance of metal casting machinery. These regulations and standards cover areas such as machine guarding, electrical safety, ventilation, and fire prevention, among others, to ensure the safety of workers and prevent accidents in metal casting facilities.

Q: How does metal casting machinery handle the removal of patterns from the mold?: Metal casting machinery typically handles the removal of patterns from the mold through a process called shakeout. This involves vibrating or shaking the mold, which helps to loosen and separate the pattern from the sand or mold material. Once the pattern is removed, it can be reused, and the mold is ready for the next casting.

Q: How does metal casting machinery handle the finishing operations of castings?: Metal casting machinery handles the finishing operations of castings through various processes such as grinding, sanding, polishing, and deburring. These machines are equipped with specialized tools and attachments that remove any excess material, smooth out rough surfaces, and enhance the overall appearance of the castings. The machinery ensures precise and consistent finishing, improving the quality and functionality of the castings before they are ready for use.

Q: How are finishing processes performed in metal casting machinery?: Finishing processes in metal casting machinery are typically performed through a combination of mechanical and chemical methods. Mechanical methods include grinding, milling, sanding, and polishing to remove any excess material or imperfections on the surface of the cast metal. Chemical methods involve applying various coatings, such as paints or protective layers, to enhance the appearance and durability of the finished product. These processes help achieve the desired final shape, smoothness, and quality of the metal castings.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average