• Cold Chamber Die Casting Machine System 1
Cold Chamber Die Casting Machine

Cold Chamber Die Casting Machine

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Loading Port:
China Main Port
Payment Terms:
TT or LC
Min Order Qty:
1 Set set
Supply Capability:
60 Sets Per Month set/month

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Specifications

1.Pressure die casting machine

2.Professional company supply

3.Mitsubish PLC

4.Ready machine

5.Certificate by Bureau Vertia

 

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

 

Packaging & Delivery

Packaging Details:the dimensions of machine:3.97*1.05*2.1 nude packing of machine and wooden case of spares parts

Delivery Detail:In 10 days

Q: What are the different types of industry associations and networks for professionals in the metal casting machinery sector?
There are several industry associations and networks for professionals in the metal casting machinery sector. Some of the prominent ones include the American Foundry Society (AFS), the Foundry Association of Australia (FAA), the Japanese Foundry Society (JFS), and the European Foundry Association (CAEF). These organizations provide a platform for professionals to connect, share knowledge, and collaborate on industry-specific issues and advancements in the metal casting machinery sector.
Q: What are the training requirements for operating metal casting machinery?
The training requirements for operating metal casting machinery may vary depending on the specific machinery and the industry in which it is used. However, there are some general training requirements that are common across most metal casting machinery. Firstly, operators of metal casting machinery typically need to have a basic understanding of the principles and processes involved in metal casting. This may include knowledge of the different types of casting methods, such as sand casting, investment casting, or die casting, as well as an understanding of the materials and alloys used in the casting process. Additionally, operators usually need to be trained in the safe and proper operation of the specific machinery they will be using. This may involve learning how to set up and configure the machinery for different casting jobs, as well as how to operate the controls and monitor the process. Training on safety procedures and protocols is also crucial for operators of metal casting machinery. This may include learning about potential hazards and risks associated with the machinery, as well as understanding how to properly use personal protective equipment (PPE) and follow safety guidelines to prevent accidents or injuries. In some cases, operators may need to have specific certifications or licenses to operate certain types of metal casting machinery. This could involve completing a formal training program or obtaining a certification from a recognized industry organization or regulatory body. It is important for operators of metal casting machinery to receive ongoing training and updates to stay current with new technologies, processes, and safety standards. This may involve attending refresher courses, workshops, or seminars, or staying updated through industry publications and resources. Overall, the training requirements for operating metal casting machinery involve a combination of technical knowledge, practical skills, and safety awareness. By ensuring that operators receive proper training, companies can help minimize risks and ensure efficient and safe operation of metal casting machinery.
Q: Can metal casting machinery be used for producing large castings?
Yes, metal casting machinery can be used for producing large castings. Metal casting machinery, such as foundry equipment, is designed to handle various sizes of castings, from small to extremely large. The size of the casting that can be produced depends on the capacity and capabilities of the specific machinery being used. Advanced technologies and equipment have enabled the casting industry to produce large and complex castings that were previously considered challenging or even impossible. These machinery systems are equipped with features like high melting capacities, large molds, and efficient pouring mechanisms, enabling the production of large castings for applications ranging from industrial machinery to automotive components and even architectural structures. Additionally, multiple casting methods, such as sand casting, investment casting, and die casting, can be utilized to produce large castings, ensuring versatility in the manufacturing process. Overall, metal casting machinery is capable of producing large castings efficiently and effectively.
Q: How much does metal casting machinery cost?
The cost of metal casting machinery can vary significantly depending on factors such as the type and size of the machinery, its features and capabilities, and the brand or manufacturer. It is essential to consider specific requirements and conduct market research to determine accurate pricing.
Q: How is the casting inspected for surface roughness in metal casting machinery?
The casting is inspected for surface roughness in metal casting machinery through various methods such as visual inspection, tactile inspection using touch probes or gauges, and non-destructive testing techniques like ultrasonic testing or magnetic particle inspection. These methods help to identify and measure any irregularities, bumps, or unevenness on the casting surface, ensuring that the required surface roughness specifications are met.
Q: What are the different types of testing methods used to evaluate the mechanical properties of castings made with metal casting machinery?
There are several different types of testing methods used to evaluate the mechanical properties of castings made with metal casting machinery. These methods provide valuable information about the quality, strength, and durability of the castings. The most common testing methods include: 1. Tensile Testing: This method involves applying a pulling force to a sample of the casting material until it breaks. It measures the maximum stress the material can withstand before failure and provides information about its tensile strength, yield strength, and elongation. 2. Hardness Testing: This method measures the resistance of the casting material to indentation or scratching. It is commonly used to assess the material's toughness, wear resistance, and ability to withstand localized loads. 3. Impact Testing: This method evaluates the material's ability to absorb energy when subjected to a sudden impact. It provides insights into its toughness, resistance to fracture, and ability to withstand sudden loading conditions. 4. Fatigue Testing: Fatigue testing is performed by subjecting the casting material to repetitive loading and unloading cycles. This helps determine its resistance to failure under cyclic loading, such as in rotating or vibrating machinery. 5. Bend Testing: This method involves applying a bending force to a sample of the casting material until it fractures. It provides information about its ductility, flexibility, and ability to withstand bending or forming processes. 6. Compression Testing: Compression testing involves applying a compressive force to a sample of the casting material. It measures its resistance to crushing or deformation under compression, providing insights into its compressive strength and stability. 7. Charpy Testing: This method evaluates the material's resistance to brittle fracture by subjecting it to a pendulum impact. It is particularly useful for castings that will be used in low-temperature environments. 8. Non-destructive Testing (NDT): NDT methods, such as X-ray, ultrasonic, and magnetic particle testing, are used to assess the internal integrity and quality of castings without causing damage. These methods can detect defects, cracks, voids, and other irregularities that may affect the mechanical properties of the casting. By utilizing these various testing methods, manufacturers can ensure that the castings produced by metal casting machinery meet the required quality standards and possess the necessary mechanical properties for their intended applications.
Q: How does metal casting machinery handle the prevention and control of air pollution?
Metal casting machinery handles the prevention and control of air pollution through various measures and technologies. One of the primary methods is the installation of effective air pollution control devices, such as baghouses, electrostatic precipitators, and scrubbers. These devices capture and remove particulate matter and other harmful pollutants from the emissions generated during metal casting processes. Additionally, modern metal casting machinery is often equipped with state-of-the-art combustion systems that optimize fuel efficiency and minimize the release of air pollutants. These systems ensure proper combustion and reduce the formation of harmful emissions, such as volatile organic compounds (VOCs), nitrogen oxides (NOx), and carbon monoxide (CO). By effectively burning the fuel, metal casting machinery minimizes the release of these pollutants into the atmosphere. Furthermore, stringent regulations and emission standards play a crucial role in ensuring the prevention and control of air pollution in metal casting operations. Governments and environmental agencies have established limits on air pollutant emissions, forcing manufacturers to design and operate metal casting machinery in compliance with these regulations. This includes regular emissions monitoring, reporting, and the implementation of pollution control technologies. Moreover, metal casting machinery manufacturers are continuously investing in research and development to improve the environmental performance of their equipment. They strive to develop innovative technologies that further reduce emissions, enhance energy efficiency, and minimize the environmental impact of metal casting processes. Overall, metal casting machinery tackles the prevention and control of air pollution by employing advanced air pollution control devices, optimizing combustion systems, complying with regulations, and investing in research and development. These efforts ensure that metal casting processes are conducted with minimum harm to the environment and human health.
Q: What are the productivity improvement strategies for metal casting machinery?
There are several productivity improvement strategies that can be implemented for metal casting machinery to enhance efficiency and output. 1. Automation and Robotics: Introducing automation and robotics into metal casting processes can significantly improve productivity. Automated machinery can operate continuously, reducing human error and increasing overall throughput. Robots can handle heavy loads and perform repetitive tasks with precision, resulting in faster and more accurate casting operations. 2. Process Optimization: Analyzing and optimizing the metal casting process can lead to productivity improvements. This involves evaluating factors such as material selection, mold design, gating system, cooling rates, and pouring techniques. By optimizing these variables, the casting cycle time can be reduced, leading to increased productivity. 3. Lean Manufacturing Principles: Implementing lean manufacturing principles can eliminate waste and streamline operations. This includes techniques such as 5S (Sort, Set in order, Shine, Standardize, Sustain), value stream mapping, and Just-in-Time (JIT) production. By eliminating non-value-added activities and implementing efficient production flows, productivity can be significantly enhanced. 4. Maintenance and Upkeep: Regular maintenance of metal casting machinery is crucial for maintaining optimal productivity. Proper lubrication, cleaning, and inspection of equipment can prevent breakdowns and ensure smooth operation. Routine maintenance should include checking for worn-out parts, replacing them in a timely manner, and conducting preventive maintenance to avoid unexpected downtime. 5. Training and Skill Development: Investing in employee training and skill development can have a positive impact on productivity. Ensuring that operators and technicians are well-trained in operating metal casting machinery, troubleshooting common issues, and implementing best practices can enhance efficiency and reduce downtime caused by human errors. 6. Continuous Improvement: Embracing a culture of continuous improvement is vital for productivity enhancement. Encouraging employees to identify and suggest improvements, implementing feedback mechanisms, and regularly reviewing and analyzing production data can lead to incremental productivity gains over time. By implementing these productivity improvement strategies, metal casting machinery can operate more efficiently, reduce downtime, and increase output, ultimately resulting in cost savings and improved competitiveness in the market.
Q: How does metal casting machinery handle the removal of excess material from centrifugal castings?
Metal casting machinery typically handles the removal of excess material from centrifugal castings through a process known as centrifugal cleaning. Once the casting has solidified, it is removed from the mold and placed in a centrifuge chamber. The chamber is then spun at high speeds, causing the excess material, such as gates, risers, and flash, to be forced outwards due to centrifugal force. This excess material is then collected and separated from the casting, leaving behind a clean and finished product.
Q: What are the different types of molding materials used with metal casting machinery?
There are several different types of molding materials that are commonly used with metal casting machinery. These materials are chosen based on their specific properties and suitability for the casting process. One of the most commonly used molding materials is sand. Sand molds are made by mixing sand with a binder material, such as clay, and then compacting it around a pattern. Sand molds are popular because they are relatively inexpensive, readily available, and can be easily formed into complex shapes. Additionally, sand molds have good thermal conductivity, allowing for efficient heat transfer during the casting process. Another type of molding material used in metal casting is ceramic. Ceramic molds are made from a mixture of clay, water, and other additives, which is then shaped and fired to create a rigid mold. Ceramic molds are preferred for high-temperature applications and can withstand the high temperatures of molten metal without deforming or cracking. They also provide excellent surface finish and dimensional accuracy. Investment casting, also known as lost wax casting, uses a different type of molding material. In this process, a wax pattern is coated with a ceramic slurry, which is then dried and heated to remove the wax. The resulting ceramic shell is then used as the mold for casting. Investment casting allows for intricate and detailed shapes to be cast, with excellent surface finish and dimensional accuracy. Additionally, there are other specialized molding materials used in metal casting, such as plaster, graphite, and resin-bonded sand. Plaster molds are used for casting metals with low melting temperatures, while graphite molds are used for high-temperature applications, such as casting alloys that are difficult to melt. Resin-bonded sand molds provide good dimensional accuracy and surface finish, making them suitable for precision casting. In summary, the choice of molding material in metal casting machinery depends on factors such as the type of metal being cast, the complexity of the desired shape, the temperature requirements, and the desired surface finish and dimensional accuracy. Sand, ceramic, investment, plaster, graphite, and resin-bonded sand are all common types of molding materials used in metal casting.
We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location Zhejiang,China (Mainland)
Year Established 1996
Annual Output Value Above US$100 Million
Main Markets 40.00% Eastern Europe
30.00% South America
10.00% Africa
10.00% Southeast Asia
Company Certifications patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a) Trade Capacity
Nearest Port Ningbo
Export Percentage 41% - 50%
No.of Employees in Trade Department 6-10 People
Language Spoken: English, Chinese
b) Factory Information
Factory Size: 10,000-30,000 square meters
No. of Production Lines Above 10
Contract Manufacturing Design Service Offered
Product Price Range High and/or Average

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