Aluminum Die Casting Machine with Price

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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Specifications

1.Aluminum die casting machine

2.certificate by bureau veritas

3.30 years history

4.Computer automatic

5.max.injection>6 m/s

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the machine size(L*W*H): 4.8*1.3*21.8 nude packing of machine and wooden case of spares parts etc.

Delivery Detail:in 10 days

Q: How can defects be prevented or minimized in continuous casting with metal casting machinery?: Defects in continuous casting with metal casting machinery can be prevented or minimized through several measures. Firstly, maintaining proper control of the casting process parameters such as temperature, casting speed, and mold lubrication can significantly reduce defects. Secondly, ensuring the proper quality and cleanliness of the molten metal before casting can prevent defects caused by impurities. Additionally, employing advanced technology like electromagnetic stirring and mold oscillation can help improve the homogeneity of the metal and reduce defects. Regular maintenance and inspection of the casting machinery, as well as proper training and supervision of the operators, are also crucial in preventing defects.

Q: How do you improve the aesthetics and corrosion resistance of castings made with metal casting machinery?: There are several approaches to improve the aesthetics and corrosion resistance of castings made with metal casting machinery. Firstly, one can opt for a more advanced casting alloy that offers enhanced corrosion resistance. For instance, using stainless steel or corrosion-resistant alloys can significantly improve the resistance to rust and corrosion. These alloys contain higher levels of chromium, nickel, or other elements that form a protective oxide layer on the surface, preventing corrosion from occurring. Secondly, the surface finish of the castings can be improved through various techniques. One common method is to use sandblasting or shot blasting to remove any impurities or roughness on the surface, resulting in a smoother and more aesthetically pleasing finish. Additionally, polishing or buffing can be employed to further enhance the appearance of the castings. Applying a protective coating is another effective way to enhance both aesthetics and corrosion resistance. There are numerous coating options available, such as electroplating, powder coating, or paint. These coatings not only provide an attractive finish but also act as a barrier against corrosive agents, extending the lifespan of the castings. Furthermore, proper post-casting treatments can significantly improve the corrosion resistance of castings. Heat treatment processes like annealing or stress relieving can refine the microstructure of the casting, making it more resistant to corrosion. Additionally, chemical treatments such as passivation or anodizing can be utilized to create a protective layer on the surface of the castings, enhancing their resistance to corrosion. Lastly, regular maintenance and proper storage of castings can greatly contribute to their longevity and appearance. Implementing routine cleaning, ensuring proper drainage, and protecting castings from exposure to corrosive environments or harsh weather conditions will help maintain their aesthetics and corrosion resistance over time. In conclusion, improving the aesthetics and corrosion resistance of castings made with metal casting machinery can be achieved through selecting suitable alloys, enhancing surface finish, applying protective coatings, employing post-casting treatments, and practicing proper maintenance and storage. By utilizing these strategies, the overall quality and durability of the castings can be significantly enhanced.

Q: How does metal casting machinery handle the removal of inclusions and impurities from the castings?: Various methods and processes are utilized by metal casting machinery to eliminate inclusions and impurities from castings. One commonly employed technique is degassing, which involves introducing inert gases like argon or nitrogen into the molten metal. The gas reacts with impurities such as hydrogen or oxygen, causing them to rise to the surface and be eliminated. Fluxing is another method used, where a flux material is added to the molten metal. The flux reacts with impurities, creating a slag that can be easily removed. This technique is particularly effective in eliminating sulfur and phosphorus, which are common impurities in metal castings. Filtration is an important step in removing inclusions and impurities as well. Ceramic or sand filters are utilized to trap and eliminate any solid particles or foreign materials present in the molten metal. These filters are designed to allow the clean metal to pass through while retaining the impurities. Additionally, metal casting machinery may employ other processes such as skimming, where a layer of impurities is physically removed from the surface of the molten metal. This is typically done using a ladle or a skimmer tool. In summary, a combination of degassing, fluxing, filtration, and skimming processes are employed by metal casting machinery to effectively eliminate inclusions and impurities from castings. These methods guarantee that the final product meets the desired quality and performance standards.

Q: What is the role of robotics in metal casting machinery?: The significance of robotics in metal casting machinery cannot be overstated, as it has completely revolutionized the casting process, enhancing both efficiency and precision. Various aspects of metal casting machinery now utilize robotics, including mold making, pouring, and finishing operations. In the realm of mold making, robots are employed to create the necessary molds for casting. These robots are equipped with cutting-edge software and tools that enable them to shape the molds quickly and accurately. This automation significantly reduces the time and effort required compared to traditional manual methods, while also ensuring consistent mold quality and minimizing human error. During the pouring phase, robots take on the responsibility of handling and pouring molten metal into the molds. This eliminates the need for human workers to be exposed to the high temperatures and potential hazards associated with molten metal, thereby creating a safer working environment. Additionally, robots excel at precisely controlling the pouring process, resulting in consistent casting quality and minimizing defects. Robotic systems also play a critical role in the finishing operations of metal casting. They can be programmed to carry out tasks such as removing excess material, sandblasting, grinding, and polishing. By automating these labor-intensive and repetitive tasks, robots significantly increase efficiency, speed, and accuracy. This ultimately reduces costs and improves the overall quality of the finished product. Moreover, robotics in metal casting machinery offer enhanced flexibility and adaptability. Robots can be programmed to handle molds of different types and sizes, accommodating various casting requirements without the need for extensive retooling or manual adjustments. This versatility allows for increased production capabilities and the ability to quickly respond to changing customer demands. In conclusion, the integration of robotics in metal casting machinery has brought about transformative changes in the industry. Productivity, consistency, and safety have all been greatly improved as a result. These advanced technologies empower manufacturers to produce high-quality castings at a faster pace, with greater precision, and at reduced costs. Consequently, this enhances their competitiveness in the global market.

Q: What are the common non-destructive testing methods used in metal casting machinery?: Some common non-destructive testing methods used in metal casting machinery include visual inspection, ultrasonic testing, magnetic particle testing, and liquid penetrant testing.

Q: How do you learn from real-world examples and apply best practices in metal casting processes?: Learning from real-world examples and applying best practices in metal casting processes is crucial for enhancing our knowledge and improving our skills in this field. Here are some steps to effectively learn from real-world examples and apply best practices in metal casting processes. 1. Observation and Analysis: Start by observing and analyzing real-world examples of metal casting processes. This can be done by visiting foundries, attending workshops or seminars, or studying case studies and research papers. Observe the different techniques, materials, and equipment used, as well as the outcomes achieved. 2. Documentation and Note-taking: Take detailed notes during your observations. Document the different steps involved in the casting process, the types of molds and materials used, and any other relevant information. This will help you in the later stages when you want to apply the best practices you have learned. 3. Research and Study: Conduct in-depth research to understand the science behind metal casting processes. This involves studying the principles of metallurgy, thermodynamics, and fluid dynamics that influence the casting process. Identify the best practices that have been established through research and experimentation. 4. Continuous Learning: Stay updated with the latest advancements and innovations in metal casting processes. Subscribe to industry journals, attend conferences, and participate in online forums to keep yourself informed about new techniques, materials, and technologies. Continuous learning is essential to stay ahead and apply the best practices in this rapidly evolving field. 5. Practical Application: Once you have gathered sufficient knowledge and understanding, it's time to apply the best practices you have learned. Start by implementing these practices in your own metal casting projects. Pay attention to the details and fine-tune your techniques based on the outcomes. Monitor the results, identify any areas for improvement, and make adjustments accordingly. 6. Collaboration and Networking: Connect with experienced professionals in the metal casting industry. Join professional associations and participate in networking events. Engage in conversations and discussions with experts to gain insights from their experiences. Collaborating with others will provide you with different perspectives and help you refine your approach to applying best practices. 7. Evaluation and Feedback: Regularly evaluate your own work and seek feedback from others. Compare your outcomes with industry standards and benchmarks. Assess the efficiency, quality, and cost-effectiveness of your casting processes. Constructive feedback will help you identify areas where you can further improve and apply the best practices more effectively. By following these steps, you can effectively learn from real-world examples and apply best practices in metal casting processes. This continuous learning and improvement approach will not only enhance your skills but also contribute to the overall advancement of the field.

Q: How are the defects related to cooling prevented in metal casting machinery?: Defects related to cooling in metal casting machinery are prevented through various measures such as optimizing the cooling system design, controlling the cooling rate, using insulation materials, and implementing proper mold design and gating systems. Additionally, advanced monitoring and control technologies are employed to ensure consistent and uniform cooling throughout the casting process, minimizing the occurrence of defects like shrinkage, porosity, and cracking.

Q: How does metal casting machinery handle the removal of gating systems from castings?: Metal casting machinery handles the removal of gating systems from castings through various methods such as cutting, grinding, or breaking off the excess material. This process, known as "degating," is typically automated and uses specialized tools to efficiently remove the gating system, leaving behind a clean and finished casting.

Q: How is the casting tested for metallurgical properties in metal casting machinery?: The casting is tested for metallurgical properties in metal casting machinery through various methods such as visual inspection, non-destructive testing techniques like ultrasonic testing, radiographic testing, and magnetic particle inspection, as well as destructive testing methods like tensile testing, impact testing, and hardness testing. These tests help assess the structural integrity, mechanical strength, and overall quality of the cast metal to ensure it meets the desired metallurgical properties and specifications.

Q: What are the quality assurance measures for metal casting machinery?: To ensure that the produced castings meet the required specifications and standards, it is crucial to have quality assurance measures in place for metal casting machinery. Below are some key measures commonly implemented: 1. Inspection and Testing: Regularly inspecting the machinery is essential for identifying any potential issues or defects. This includes checking the condition of components, lubrication systems, and overall machine performance. Additionally, testing the machinery's capabilities, such as analyzing its ability to maintain temperature control or pressure during the casting process, helps ensure a high-quality output. 2. Calibration: It is necessary to regularly calibrate the machinery's sensors and instruments to maintain accuracy and consistency. This includes calibrating temperature sensors, pressure gauges, and other relevant instruments to ensure precise control throughout the casting process. 3. Maintenance and Cleaning: Properly maintaining and cleaning the machinery is essential to prevent contamination or damage that could affect the quality of the castings. This includes routine cleaning of molds, removing any residual materials, and inspecting and replacing worn-out parts to maintain optimal performance. 4. Process Control: Strictly implementing process control measures ensures consistent production of each casting, meeting the desired specifications. This includes monitoring and controlling parameters such as temperature, pressure, and pouring time to achieve the desired casting properties. 5. Training and Skill Development: Providing sufficient training and skill development opportunities to machine operators and technicians is crucial. This ensures that they have the necessary knowledge and expertise to operate the machinery effectively and make informed decisions when addressing quality-related issues. 6. Documentation and Traceability: Establishing a comprehensive documentation system allows for traceability and accountability. This includes recording key parameters, inspection results, maintenance activities, and any corrective actions taken. Proper documentation enables the identification of potential quality issues and facilitates continuous improvement efforts. 7. Continuous Improvement: Regularly reviewing and analyzing the production process and machinery performance is vital for identifying areas for improvement. This can involve conducting root cause analysis of any quality-related issues, implementing corrective and preventive actions, and seeking feedback from customers to enhance overall quality and efficiency. By implementing these quality assurance measures, metal casting machinery manufacturers can consistently produce high-quality castings that meet the requirements and expectations of their customers.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average