Aluminum Die Casting Machine with Price

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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Specifications

1.Aluminum die casting machine

2.certificate by bureau veritas

3.30 years history

4.Computer automatic

5.max.injection>6 m/s

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the machine size(L*W*H): 4.8*1.3*21.8 nude packing of machine and wooden case of spares parts etc.

Delivery Detail:in 10 days

Q: What are the process optimization techniques for metal casting machinery?: Some of the process optimization techniques for metal casting machinery include improving the mold design, optimizing the gating system, controlling the pouring temperature and speed, implementing effective cooling techniques, utilizing advanced simulation software, and implementing quality control measures during the casting process. Additionally, regular maintenance and equipment calibration are crucial for ensuring efficient and accurate casting operations.

Q: What are the different types of defects that can occur in metal casting?: Metal casting can have various types of defects caused by factors such as improper casting technique, poor design, inadequate material properties, or external factors. Some common defects include: 1. Porosity: This defect occurs when small voids or gas pockets are present in the metal casting. It can happen due to trapped gases during solidification or inadequate venting. 2. Shrinkage: Shrinkage defects occur when the casting solidifies and contracts unevenly, resulting in voids or cavities. This can be caused by insufficient feeding or cooling rate during solidification. 3. Inclusions: Inclusions are foreign materials trapped in the casting, such as slag or impurities. They weaken the casting and create stress concentrations. 4. Cold shuts: Cold shuts occur when two streams of molten metal don't properly fuse during casting, resulting in an incomplete joint. This defect is often caused by inadequate pouring temperature or poor gating system design. 5. Misruns: Misruns happen when the molten metal doesn't completely fill the mold cavity, creating an incomplete casting. Low pouring temperature, inadequate mold design, or insufficient fluidity of the metal can cause this. 6. Hot tears: Hot tears are cracks that occur in the casting during or after solidification due to internal stresses. Inadequate feeding, high cooling rate, or improper mold design can cause this defect. 7. Warping: Warping defects occur when the casting undergoes distortion or deformation after solidification. This can be caused by uneven cooling or improper support during cooling. 8. Surface defects: Surface defects include rough surfaces, sand inclusions, or mold mismatch. Poor mold quality, improper pouring technique, or inadequate mold surface preparation can cause these defects. It's important to minimize or avoid these defects through proper casting techniques, suitable materials, and attention to detail throughout the casting process. Quality control measures like inspection, testing, and corrective actions can help identify and rectify these defects.

Q: What is the accuracy level of metal casting machinery?: The accuracy level of metal casting machinery can vary depending on several factors such as the type of machinery used, the complexity of the casting design, and the skill and experience of the operators. Generally, modern metal casting machinery is capable of achieving high levels of accuracy and precision. With advancements in technology and manufacturing processes, many metal casting machines are designed to produce castings with tight tolerances and minimal dimensional variations. Some advanced casting techniques, such as investment casting or die casting, can achieve accuracies within a few thousandths of an inch. However, it is important to note that achieving high accuracy in metal casting is not solely dependent on the machinery itself. The quality of the casting pattern or mold, the selection and preparation of the metal alloy, and the skill of the operators in controlling factors like temperature, pressure, and cooling rates also play significant roles in determining the final accuracy of the castings. Overall, metal casting machinery can achieve a high level of accuracy, but it is crucial to consider all the variables involved in the casting process to ensure the desired precision is achieved.

Q: How do you prevent equipment failures and optimize maintenance schedules?: To ensure equipment reliability and maximize maintenance efficiency, several important steps can be taken: 1. Conduct regular inspections: Establish a consistent schedule for conducting thorough equipment inspections. This will help identify potential issues early on and allow for prompt repairs or replacements before failures occur. 2. Implement preventive maintenance: Develop and execute a preventive maintenance program that includes regular servicing, cleaning, lubrication, and calibration. This will guarantee that equipment operates at its optimal level and minimizes the risk of unexpected breakdowns. 3. Invest in training and education: Provide comprehensive training to equipment operators and maintenance personnel to ensure they possess the necessary skills and knowledge to operate and maintain equipment correctly. This will help identify potential issues early on and allow for prompt repairs or replacements before failures occur. 4. Utilize technology for monitoring: Take advantage of advanced technology such as sensors and monitoring systems to track equipment performance and detect any abnormalities or deviations from normal operating conditions. This enables proactive maintenance and facilitates scheduling repairs or replacements before failures occur. 5. Collect and analyze data: Establish a robust data collection system to gather information on equipment performance, maintenance history, and failure patterns. Analyzing this data can help identify trends or patterns that can guide maintenance scheduling and enable predictive maintenance practices. 6. Prioritize critical equipment: Identify the most critical equipment that significantly impacts operations and prioritize its maintenance accordingly. This ensures that the most important equipment receives the necessary attention and resources to prevent failures and optimize maintenance schedules. 7. Collaborate with equipment manufacturers: Foster a strong relationship with equipment manufacturers and leverage their expertise to develop customized maintenance plans and access technical support. They can provide valuable insights into best practices and recommend specific maintenance intervals for their equipment. 8. Continuously improve: Regularly review and evaluate maintenance practices to identify areas for improvement. This can involve seeking feedback from equipment operators and maintenance personnel, conducting root cause analysis of failures, and implementing corrective actions to prevent future occurrences. By implementing these strategies, organizations can effectively avoid equipment failures, optimize maintenance schedules, and enhance the overall reliability and lifespan of their equipment.

Q: How does metal casting machinery handle different types of metals?: Different types of metals are handled by metal casting machinery using various techniques and processes that are specifically tailored for each metal. To begin with, the machinery must have knowledge of the properties and characteristics of the metal being cast. This involves factors such as melting point, fluidity, shrinkage, and solidification behavior. As each metal has a different melting point, the machinery must be capable of reaching the appropriate temperature for each metal. Once the metal reaches its melting point, the machinery employs molds or patterns to shape the molten metal into the desired form. The type of mold used depends on the specific metal being cast. For instance, sand molds are commonly utilized for casting iron and steel, while investment molds are suitable for casting precious metals like gold or silver. Furthermore, the machinery must regulate the cooling and solidification process of the molten metal. This is crucial because different metals solidify at different rates. Some metals, such as aluminum, solidify rapidly, whereas others, like cast iron, have a slower solidification process. The machinery adjusts the cooling rate accordingly to ensure proper solidification and prevent any defects in the final casting. Moreover, the machinery may incorporate specific techniques to handle the unique characteristics of certain metals. For instance, some metals may require degassing to eliminate impurities, while others may undergo heat treatment to enhance their mechanical properties. In conclusion, metal casting machinery is designed and operated with an in-depth understanding of the various types of metals and their specific requirements. By carefully controlling temperature, molding techniques, cooling, and any necessary additional treatments, the machinery can effectively handle a wide range of metals and produce high-quality castings.

Q: How do you calculate the return on investment for metal casting machinery?: To calculate the return on investment for metal casting machinery, you need to subtract the initial cost of the machinery from the total net profit generated by its use. Then, divide this value by the initial cost and multiply by 100 to express it as a percentage. This will give you the return on investment for the machinery.

Q: Can metal casting machinery be used for decorative purposes?: Metal casting machinery has the potential to serve decorative functions. It is widely employed in the production of intricate and elaborate metal items, including sculptures, ornaments, and other decorative pieces. By utilizing molds, this machinery can generate an array of shapes and designs suitable for decorative purposes. Furthermore, it allows for the utilization of diverse metals, such as bronze, aluminum, and iron, which can be further enhanced through various finishing techniques such as polishing, patination, or gilding. Whether one desires to create personalized decorative pieces, replicate historical artifacts, or craft unique sculptures, metal casting machinery provides limitless possibilities for the creation of visually appealing and aesthetically pleasing decorative items.

Q: What are the considerations for core design in metal casting machinery?: When it comes to the core design in metal casting machinery, there are several crucial factors that need to be taken into consideration. These factors include: 1. Core material: The core material should possess excellent dimensional stability, high heat resistance, and minimal gas evolution during casting. Additionally, it should be easily collapsible or removable after the casting process. 2. Core size and shape: The size and shape of the core should be carefully designed to create the desired internal features of the cast part. It should be able to be inserted into the mold cavity without causing any damage or distortion. 3. Core placement and orientation: The positioning and orientation of the core within the mold cavity should be meticulously determined to ensure the proper filling of the molten metal and to prevent any potential defects like porosity or incomplete filling. 4. Core supports: Sufficient support structures should be designed to securely hold the core in place during the casting process. These supports need to be strong enough to withstand the weight of the molten metal and prevent any displacement or shifting of the core. 5. Core venting: Proper venting is crucial to allow gases to escape from the core during casting. Insufficient venting can result in defects such as gas porosity or blowholes in the final casting. 6. Core removal: After the casting process, it is necessary to remove the core from the solidified metal. The design should take into account the ease of removal, ensuring that no damage is caused to the casting. 7. Core tooling: The design of the core tooling, including the core box and any necessary inserts or cores, should be optimized for precision and repeatability. It should facilitate easy assembly and disassembly, as well as simple maintenance and repair. 8. Core quality control: It is essential to have quality control measures in place to ensure the integrity and accuracy of the cores. This may involve regular inspections, testing, and monitoring to identify any defects or deviations from the desired specifications. In summary, the considerations for core design in metal casting machinery revolve around achieving the desired internal features of the cast part, ensuring proper casting fill, minimizing defects, facilitating core removal, and maintaining quality control throughout the process.

Q: How does metal casting machinery impact the environment?: Metal casting machinery possesses the ability to exert both advantageous and unfavorable effects on the environment. On the one hand, it plays an essential role in the manufacturing industry by enabling the production of a wide variety of metal products, thus fostering economic growth and job opportunities. On the other hand, the metal casting process itself can yield detrimental environmental consequences. A notable concern is the release of greenhouse gases, such as carbon dioxide, during the melting and refining of metals. These emissions contribute to the escalation of global warming and climate change. Moreover, metal casting machinery often necessitates substantial amounts of energy for its operation. This energy is commonly derived from non-renewable fossil fuels, thereby intensifying the environmental impact. The extraction, transportation, and combustion of these fuels can lead to air and water pollution, as well as habitat destruction. Additionally, the manufacturing of metal casting machinery can contribute to pollution and ecological degradation. The extraction of raw materials, such as iron and steel, can result in habitat destruction and soil erosion. Furthermore, the manufacturing process itself generates waste and pollutants. To alleviate the negative effects of metal casting machinery, several measures can be implemented. Primarily, the adoption of cleaner and more energy-efficient technologies can aid in reducing greenhouse gas emissions and energy consumption. Additionally, transitioning to renewable energy sources like solar or wind power can significantly diminish the environmental footprint. Furthermore, proper waste management and material recycling can help minimize the environmental impact of metal casting machinery. Recycling not only diminishes the demand for new raw materials but also decreases the amount of waste sent to landfills. Lastly, the enforcement of stringent environmental regulations and standards can ensure that metal casting machinery manufacturers adhere to sustainable practices. This can encompass requirements for emission reduction, waste management, and the utilization of eco-friendly materials. In conclusion, metal casting machinery possesses both positive and negative effects on the environment. While it supports economic growth and job creation, it also contributes to greenhouse gas emissions, energy consumption, and pollution. Nevertheless, through the adoption of cleaner technologies, the utilization of renewable energy sources, the implementation of effective waste management practices, and the enforcement of strict regulations, the environmental impact of metal casting machinery can be minimized.

Q: How is the casting surface finished and coated in metal casting machinery?: The casting surface in metal casting machinery is typically finished and coated through a process called surface preparation. This involves various steps such as cleaning, degreasing, and removing any oxide or impurities from the surface of the mold or pattern. Once the surface is prepared, it is then coated with a refractory material, such as ceramic or graphite, to enhance its heat resistance and improve the quality of the cast metal. This coating helps prevent defects and ensures a smooth and consistent finish on the final product.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average