Aluminum Die Casting Machine with Price

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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Specifications

1.Aluminum die casting machine

2.certificate by bureau veritas

3.30 years history

4.Computer automatic

5.max.injection>6 m/s

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the machine size(L*W*H): 4.8*1.3*21.8 nude packing of machine and wooden case of spares parts etc.

Delivery Detail:in 10 days

Q: What are the considerations for pattern design in metal casting machinery?: When designing patterns for metal casting machinery, there are several important considerations to take into account. Firstly, it is crucial to consider the overall size and shape of the pattern. The pattern should be designed in such a way that it allows for proper shrinkage and contraction of the metal during the cooling and solidification process. It is essential to ensure that the pattern is properly proportioned to achieve accurate dimensions in the final casted product. Secondly, the type of metal being casted is a key consideration. Different metals have different properties, such as melting temperature, fluidity, and shrinkage rates. These properties should be taken into account when designing the pattern, as they will affect the gating and risering system, which controls the flow of molten metal and the solidification process. Another consideration is the complexity of the design. Intricate patterns with detailed features may require more complex molding techniques or additional cores, which can increase the overall cost and complexity of the casting process. It is essential to strike a balance between design complexity and manufacturability to ensure efficient and cost-effective production. Furthermore, the pattern material itself plays a significant role. It should have sufficient strength and durability to withstand the molding and casting processes. Common pattern materials include wood, plastic, and metal alloys. The choice of pattern material should be based on factors such as cost, ease of machining, dimensional stability, and compatibility with the molding materials and processes. Additionally, considerations for pattern draft angles, parting lines, and core prints are important. Draft angles are necessary to allow for easy removal of the pattern from the mold without damaging the mold cavity or the pattern itself. Parting lines are the separation points between the mold halves, and they should be carefully designed to minimize parting line mismatch and subsequent defects in the casting. Core prints are used to support the cores in the mold, and their design should ensure proper alignment and stability during the casting process. Lastly, it is crucial to consider the overall cost and time constraints. Complex patterns may take longer to produce and require more expensive tooling and machining processes. Therefore, it is essential to balance the desired design complexity with the available resources and production requirements. In conclusion, the considerations for pattern design in metal casting machinery include size and shape, metal properties, design complexity, pattern material, draft angles, parting lines, core prints, and cost and time constraints. By carefully considering these factors, engineers and designers can ensure successful and efficient metal casting processes.

Q: What are the common training requirements for operating metal casting machinery?: To effectively operate metal casting machinery, operators must possess a comprehensive range of training requirements. These include acquiring technical knowledge, honing practical skills, adhering to safety protocols, and mastering quality control measures. Firstly, operators must obtain a solid understanding of metal casting processes. This entails familiarizing themselves with a variety of casting techniques such as sand casting, investment casting, and die casting. Furthermore, they should possess knowledge about the materials utilized in casting, encompassing a diverse range of metals and alloys, along with their respective properties and characteristics. Secondly, operators must acquire practical skills essential for operating metal casting machinery. This entails learning how to competently set up and operate equipment such as furnaces, molds, and casting machines. Proficiency in mold preparation, pouring molten metal, and safely extracting castings without causing damage is crucial. Additionally, operators should possess the ability to skillfully manipulate controls and adjust settings to achieve desired outcomes in terms of quality, dimensions, and tolerances. Moreover, operators must undergo comprehensive training in safety protocols and procedures. The operation of metal casting machinery exposes individuals to various hazards, including high temperatures, molten metal, and heavy equipment. Therefore, training should encompass the proper utilization of personal protective equipment, appropriate handling of hazardous materials, emergency response procedures, and safe practices to minimize the risk of accidents and injuries. Furthermore, operators may need to develop skills in quality control and inspection. This entails acquiring the ability to identify defects or imperfections in castings, effectively measure and test the quality of finished products, and make necessary adjustments to the casting process to ensure consistent and reliable results. In summary, the training requirements for operating metal casting machinery are diverse and contingent upon the specific equipment and processes involved. However, a combination of technical knowledge, practical skills, adherence to safety protocols, and proficiency in quality control measures is generally necessary to excel in this field.

Q: How accurate is metal casting machinery?: Metal casting machinery is generally known for its high accuracy and precision. With advancements in technology and manufacturing techniques, modern metal casting machines can achieve very tight tolerances and produce intricate and complex metal parts with consistency. The accuracy of metal casting machinery depends on several factors. Firstly, the design and construction of the machinery play a crucial role. High-quality machines are engineered to minimize vibrations, maintain stability, and ensure precise movements during the casting process. Secondly, the control systems and automation integrated into metal casting machinery contribute to its accuracy. These systems monitor and regulate various parameters such as temperature, pressure, and speed, ensuring that the casting process is executed with precision and repeatability. Furthermore, the skill and expertise of the operators also influence the accuracy of the metal casting machinery. Well-trained operators who understand the intricacies of the process and can make necessary adjustments when needed can significantly enhance the accuracy of the machinery. However, despite its high accuracy, metal casting machinery still has limitations. The accuracy of the final product may be affected by factors such as the type of metal being cast, the complexity of the part, and the size of the casting. Additionally, external factors like environmental conditions, variations in raw materials, and wear and tear of the machinery over time can also impact accuracy. Overall, metal casting machinery is known for its accuracy, especially when used in conjunction with advanced control systems and operated by skilled professionals. However, it is essential to consider the specific requirements of each casting project and evaluate the capabilities and limitations of the machinery before making any conclusions about its accuracy.

Q: How do you achieve desired mechanical and metallurgical characteristics with metal casting machinery?: Achieving desired mechanical and metallurgical characteristics with metal casting machinery involves a combination of several key factors and processes. Firstly, selecting the appropriate metal alloy and composition is essential. Different alloys have varying mechanical and metallurgical properties, so choosing the right one is crucial. Once the alloy is determined, the next step is to prepare the mold. Proper mold design and preparation are critical to achieve the desired characteristics. This includes considering factors such as the gating system, risers, and the overall geometry of the mold. These elements help control the flow of molten metal and prevent defects like shrinkage or porosity. Maintaining the correct pouring and solidification temperature is also crucial in achieving the desired characteristics. This ensures proper solidification, minimizing the formation of undesirable microstructures and defects. Additionally, controlling the cooling rate can influence the final mechanical properties of the casting. To further enhance the metallurgical characteristics, heat treatment processes such as annealing, quenching, or tempering may be applied. These processes can modify the microstructure and improve the mechanical properties of the casting. Furthermore, post-casting processes like machining, grinding, or surface treatments can be employed to achieve the desired surface finish, dimensional accuracy, and mechanical properties. Lastly, quality control measures like non-destructive testing, visual inspection, and mechanical testing are essential to ensure that the desired mechanical and metallurgical characteristics are achieved. These tests help identify any defects or deviations from the desired specifications and allow for adjustments or corrective actions to be taken. In summary, achieving the desired mechanical and metallurgical characteristics with metal casting machinery requires careful consideration of factors such as alloy selection, mold design, pouring temperature, cooling rate, heat treatment, post-casting processes, and quality control measures. By optimizing these factors, manufacturers can produce castings with the desired properties for various applications.

Q: How is the molten metal poured into the mold cavity in metal casting machinery?: In metal casting machinery, molten metal is poured into the mold cavity through a process known as casting. The molten metal is first heated to its melting point in a furnace, where it becomes a liquid state. Once the metal is fully melted, it is transferred to a vessel called a ladle. The ladle is designed to hold and transport the molten metal to the mold cavity. It is usually made of a heat-resistant material such as steel or refractory ceramics to withstand the high temperatures of the molten metal. The ladle is equipped with a stopper or a refractory-lined pouring spout at the bottom. To pour the molten metal into the mold cavity, the ladle is positioned above the mold and the stopper is opened or the pouring spout is directed towards the mold. The controlled release of the molten metal ensures that it flows smoothly and evenly into the mold cavity without any splashing or turbulence. Gravity is the primary force used to pour the molten metal into the mold cavity. The ladle is usually tilted or lifted to create a sufficient height difference between the molten metal and the mold cavity. This height difference, known as the head or pouring height, creates the necessary gravitational force for the molten metal to flow into the mold. In some cases, additional forces such as vacuum or pressure may be applied to aid in the casting process. For example, vacuum casting uses a vacuum chamber to remove air from the mold cavity, allowing the molten metal to fill the space more easily. Pressure casting, on the other hand, uses a pressurized gas or liquid to push the molten metal into the mold cavity with greater force and speed. Overall, the pouring of molten metal into the mold cavity in metal casting machinery involves the careful control of temperature, pouring height, and any additional forces to ensure a successful casting process.

Q: What are the common heat treatment processes used in metal casting machinery?: The common heat treatment processes used in metal casting machinery are annealing, normalizing, quenching, tempering, and case hardening.

Q: What are the different types of ladles used in metal casting machinery?: There are several types of ladles commonly used in metal casting machinery, including pouring ladles, bottom pouring ladles, lip pouring ladles, and teapot ladles. Each type is designed to cater to specific casting requirements and techniques.

Q: How is the casting cleaned and finished after the casting process?: Various steps and techniques are used to clean and finish the casting after the casting process. Initially, excess material and unwanted parts such as gates, runners, and risers are removed from the casting using saws, shears, or other cutting tools. Subsequently, the casting is typically cleaned to eliminate any remaining contaminants or impurities. This can be accomplished through methods like shot blasting, which involves propelling small metallic or non-metallic particles onto the casting surface to remove scale, sand, or other debris. Alternatively, chemical cleaning processes may be employed, utilizing acids or alkaline solutions to dissolve unwanted residues. Once the casting is clean, surface finishing techniques are often employed to achieve the desired appearance and texture. This may entail grinding, sanding, or polishing the surface to smooth out any rough areas or imperfections. Furthermore, surface treatments like painting, powder coating, or plating can be administered to enhance the casting's aesthetics and provide protection against corrosion. In certain instances, heat treatment processes may be utilized to enhance the casting's mechanical properties. These processes, such as annealing, quenching, or tempering, are chosen based on the specific requirements of the casting and the desired outcome. In conclusion, the cleaning and finishing of a casting after the casting process play a crucial role in ensuring a final product of high quality and visual appeal. These steps not only eliminate unwanted materials but also enhance the functionality, durability, and aesthetic appeal of the casting.

Q: What is the maximum size of objects that can be cast using metal casting machinery?: The maximum size of objects that can be cast using metal casting machinery can vary depending on the specific machinery and casting process used. However, in general, metal casting machinery is capable of casting objects of various sizes, ranging from small components to large industrial parts. For smaller objects, such as jewelry or small mechanical components, metal casting machinery can achieve intricate details and precise dimensions. These objects can be produced with great accuracy and can have a high level of complexity. On the other hand, larger objects, such as automobile engine blocks or large industrial components, can also be cast using metal casting machinery. These larger objects require specialized machinery and processes that can handle the weight and dimensions involved. In some cases, large objects may need to be cast in multiple sections or assembled together after casting to achieve the desired size and shape. This allows for the creation of even larger and more complex objects through metal casting. Overall, the maximum size of objects that can be cast using metal casting machinery depends on the capabilities of the specific machinery and the casting process employed. However, metal casting machinery is versatile and can accommodate a wide range of sizes, making it a popular choice for manufacturing objects of various scales.

Q: How is the waste water treated in metal casting machinery?: In metal casting machinery, the treatment of wastewater is a crucial aspect to ensure environmental sustainability and compliance with regulations. The process of treating wastewater in metal casting machinery typically involves several stages to remove contaminants and impurities before it can be safely discharged or reused. The initial step in treating wastewater from metal casting machinery is the removal of larger solid particles through a settling process or mechanical filtration. This helps to prevent clogging and damage to subsequent treatment equipment. Once the larger solid particles are removed, the wastewater undergoes a series of chemical treatments to neutralize acidity or alkalinity and to precipitate heavy metals or other harmful substances. Chemical coagulants and flocculants are commonly used during this stage to aid in the formation of larger particles that can be easily separated from the water. Sedimentation or flotation processes are then employed to separate the formed particles from the wastewater. Following the chemical treatment, the wastewater may undergo biological treatment to further remove organic contaminants. This can be achieved through the use of biological reactors or activated sludge processes, where microorganisms break down organic compounds into less harmful substances. Once the wastewater has undergone the necessary treatments, it is often subjected to additional processes such as filtration, disinfection, and pH adjustment to ensure it meets the required quality standards. Filtration helps to remove any remaining solid particles or impurities, while disinfection methods like ultraviolet (UV) or chlorination are employed to kill any remaining bacteria or pathogens. pH adjustment is done to bring the wastewater to an acceptable pH level before its discharge or reuse. It is important to note that the specific treatment methods and processes may vary depending on the type of metal being cast, the contaminants present in the wastewater, and the environmental regulations in place. Additionally, many metal casting facilities implement water recycling and reuse systems to minimize water consumption and discharge, further enhancing their environmental sustainability.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average