Aluminum Die Casting Machine with Price

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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Specifications

1.Aluminum die casting machine

2.certificate by bureau veritas

3.30 years history

4.Computer automatic

5.max.injection>6 m/s

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the machine size(L*W*H): 4.8*1.3*21.8 nude packing of machine and wooden case of spares parts etc.

Delivery Detail:in 10 days

Q:What are the different types of defects that can occur in metal casting machinery?: There are several types of defects that can occur in metal casting machinery. Some of the common defects include: 1. Shrinkage: This defect occurs when the metal cools and solidifies, causing a reduction in volume. It can result in voids or cavities in the casting. 2. Porosity: Porosity refers to the presence of small voids or gas pockets in the metal casting. It can occur due to the presence of gases in the molten metal or improper gating and venting systems. 3. Inclusions: Inclusions are foreign materials or impurities that get trapped in the casting during the metal pouring process. They can include oxides, slag, or sand particles. 4. Cold shuts: Cold shuts occur when the molten metal fails to fuse properly during the casting process. It results in a visible line or seam on the surface of the casting. 5. Misruns: Misruns happen when the molten metal fails to completely fill the mold cavity, resulting in an incomplete casting. It can occur due to insufficient pouring temperature or inadequate gating and venting systems. 6. Runouts: Runouts occur when the molten metal flows out of the mold cavity before solidification is complete. It can lead to a misshapen or incomplete casting. 7. Sand-related defects: These defects can include sand inclusions, sand wash, or sand burns. They occur when there is inadequate sand compaction, improper mold design, or excessive moisture in the sand. 8. Warping and distortion: Warping and distortion are defects that occur due to uneven cooling or inadequate support during the solidification process. It can result in a distorted or bent casting. 9. Surface roughness: Surface roughness refers to an uneven or rough surface finish on the casting. It can occur due to improper mold preparation, insufficient cooling, or improper gating and venting systems. 10. Dimensional inaccuracies: Dimensional inaccuracies occur when the final casting does not meet the desired specifications or tolerances. It can happen due to shrinkage, thermal expansion, or improper mold design. It is important to identify and rectify these defects to ensure the quality and integrity of metal castings. Regular inspection, proper mold design, and effective process control can help minimize these defects in metal casting machinery.

Q:What are the different types of finishing processes used in metal casting machinery?: There are several types of finishing processes used in metal casting machinery, each serving a specific purpose to achieve the desired final product. Some of the common finishing processes include: 1. Grinding: This process involves the use of abrasive wheels or belts to remove excess material, smooth rough surfaces, and improve the dimensional accuracy of the cast metal parts. It is often used to remove casting defects such as burrs, flashes, or parting lines. 2. Sanding: Similar to grinding, sanding is performed using sandpaper or abrasive pads to smoothen the surface of the cast metal parts. It is commonly used to remove minor imperfections and prepare the surface for subsequent finishing processes like painting or plating. 3. Polishing: In this process, a polishing compound and a buffing wheel are used to create a smooth, shiny surface on the cast metal parts. Polishing is often performed after grinding or sanding to enhance the appearance and improve the surface finish. 4. Deburring: Casting processes can often result in the formation of sharp edges or burrs on the metal parts, which can be hazardous or interfere with their functionality. Deburring is the process of removing these unwanted edges or burrs using methods like manual filing, tumbling, or mechanical deburring machines. 5. Shot blasting: Shot blasting involves the use of high-speed projectiles, such as steel shots or grits, to clean the surface of cast metal parts. This process removes scale, rust, and other contaminants, improving the surface finish and preparing the parts for subsequent treatments like painting or plating. 6. Vibratory finishing: This process is commonly used to deburr, polish, or create a uniform surface finish on cast metal parts. It involves placing the parts in a vibratory bowl or tub, along with abrasive media, water, and compounds. The vibratory action causes the media to continuously contact the parts, resulting in desired finishing effects. 7. Coating: Coating processes, such as painting or plating, are used to enhance the appearance, protect against corrosion, or improve the performance of cast metal parts. Painting involves applying a protective layer of paint, while plating involves depositing a thin layer of metal onto the surface through electroplating or electroless plating techniques. These are just a few examples of the different finishing processes used in metal casting machinery. The choice of a specific process depends on factors such as the desired surface finish, part complexity, material type, and intended application of the cast metal parts.

Q:How can metal casting machinery be integrated into a smart factory?: The implementation of advanced technologies and connectivity allows for the integration of metal casting machinery into a smart factory. Collecting real-time data from the machinery is made possible through the use of Internet of Things (IoT) devices. By installing sensors and monitoring systems on the casting machines, continuous measurement and transmission of parameters such as temperature, pressure, and speed to a central control system become achievable. Analyzing this real-time data using artificial intelligence and machine learning algorithms enables the detection of any anomalies or potential issues in the casting process. Predictive maintenance techniques can then be applied, proactively identifying and addressing maintenance needs. This approach reduces downtime and optimizes overall equipment effectiveness. Additionally, the integration of metal casting machinery with a smart factory allows for seamless communication and coordination between different stages of the production line. For instance, data from completed castings can be automatically transmitted to the next process, streamlining production flow and improving efficiency. Furthermore, the integration of metal casting machinery with other smart factory technologies, such as collaborative robots (cobots) and autonomous guided vehicles (AGVs), enhances automation and flexibility. Cobots can work alongside human operators, assisting in tasks like mold preparation or handling heavy castings. AGVs can autonomously transport castings between workstations, optimizing material flow and reducing manual material handling. Moreover, the smart factory can utilize data analytics and optimization algorithms to continuously improve the casting process. By analyzing historical data and identifying patterns, the system can suggest process parameter adjustments that lead to higher quality castings or reduced material waste. This data-driven approach enables continuous learning and adaptation, maximizing efficiency and productivity. Overall, integrating metal casting machinery into a smart factory offers benefits such as real-time monitoring, predictive maintenance, seamless communication, automation, and data-driven optimization. These advancements enhance productivity, quality, and competitiveness in the metal casting industry during the era of Industry 4.0.

Q:What are the different types of sand molding methods used in metal casting machinery?: There are several different types of sand molding methods used in metal casting machinery, including green sand molding, dry sand molding, shell molding, and vacuum molding. Each method has its own advantages and is used depending on the specific requirements of the metal casting process.

Q:What are the different types of inspection and testing methods used in metal casting machinery?: There are several types of inspection and testing methods used in metal casting machinery. These methods are crucial to ensure the quality and reliability of the castings produced. 1. Visual Inspection: This is the most basic and common method used in metal casting machinery. It involves a visual examination of the castings to identify any surface defects such as cracks, porosity, or misalignment. 2. Dimensional Inspection: This method involves measuring the dimensions of the castings to ensure they meet the required specifications. It is carried out using tools such as calipers, micrometers, or CMM (Coordinate Measuring Machine). 3. Non-Destructive Testing (NDT): NDT methods are used to detect internal defects in the castings without causing any damage. Some common NDT methods used in metal casting machinery include: - Radiographic Testing (RT): X-rays or gamma rays are used to identify internal defects such as voids, cracks, or inclusions. - Ultrasonic Testing (UT): High-frequency sound waves are used to detect internal defects by analyzing the echoes produced. - Magnetic Particle Testing (MT): Ferrous particles are applied to the surface of the castings, and the presence of magnetic fields indicates the presence of defects. 4. Destructive Testing: This method involves testing the castings by causing damage to them. Some common destructive testing methods used in metal casting machinery include: - Tensile Testing: This test measures the strength and ductility of the castings by subjecting them to tension until failure. - Hardness Testing: This test measures the hardness of the castings, which is an important property for certain applications. - Chemical Analysis: This method involves analyzing the chemical composition of the castings to ensure they meet the required specifications. 5. Metallurgical Analysis: This method involves examining the microstructure of the castings to assess their quality and integrity. Metallographic techniques such as microscopy and etching are used to study the grain structure, porosity, and any other metallurgical properties. Overall, utilizing a combination of these inspection and testing methods ensures that the castings produced by metal casting machinery are of high quality, meet the required specifications, and are free from defects that may compromise their performance or safety.

Q:What are the different types of noise control measures used in metal casting machinery?: There are several types of noise control measures used in metal casting machinery, including sound barriers, acoustic enclosures, vibration isolation, damping materials, and noise-reducing designs. These measures aim to minimize noise levels and protect workers from excessive noise exposure in metal casting operations.

Q:Can metal casting machinery be used for centrifugal casting?: Yes, metal casting machinery can be used for centrifugal casting. Centrifugal casting is a casting process where molten metal is poured into a rotating mold, allowing for the formation of hollow cylindrical shapes. While there are specific machines designed specifically for centrifugal casting, many metal casting machines can also be adapted for this purpose. These machines typically have a rotating mold, which is filled with molten metal, and then spun at high speeds to distribute the molten metal evenly and create the desired shape. Therefore, metal casting machinery can effectively be used for centrifugal casting by adjusting the settings and employing the appropriate molds.

Q:What are the considerations for air pollution prevention and control in metal casting machinery?: There are several important considerations for air pollution prevention and control in metal casting machinery. First and foremost, it is crucial to implement effective engineering controls in the machinery itself. This may involve the installation of efficient capture and ventilation systems to capture and remove airborne pollutants generated during the casting process. By properly designing and maintaining these systems, the release of pollutants into the surrounding air can be minimized. Another consideration is the use of appropriate materials and technologies in the casting process. For instance, using cleaner fuels and reducing the use of hazardous chemicals can significantly reduce air pollution. Additionally, utilizing advanced technologies, such as low-emission burners or filtration systems, can further help in controlling and reducing air pollutants emitted during the casting process. Regular maintenance and inspection of the machinery are also vital considerations. Ensuring that the machinery is properly maintained and functioning optimally can help minimize emissions and prevent any potential leaks or malfunctions that may contribute to air pollution. Furthermore, it is important to establish proper training and education programs for the workers involved in metal casting. By educating them about the importance of air pollution prevention and control, as well as providing them with the necessary knowledge and skills to operate the machinery safely and efficiently, the risk of air pollution can be significantly reduced. Compliance with environmental regulations and standards is another critical consideration. Industries involved in metal casting must adhere to local, national, and international regulations pertaining to air pollution control. This may involve obtaining permits, conducting regular emissions testing, and implementing proper monitoring and reporting systems. Finally, fostering a culture of environmental responsibility within the organization is essential. Encouraging employees to actively participate in pollution prevention and control efforts, promoting sustainability, and continuously seeking innovative solutions can significantly contribute to reducing air pollution in metal casting machinery.

Q:How is the casting inspected for porosity in metal casting machinery?: Casting inspection for porosity in metal casting machinery is typically carried out using various non-destructive testing (NDT) techniques. These techniques allow for the detection and evaluation of internal defects, such as porosity, without causing any damage to the casting itself. One commonly used NDT method for porosity inspection is visual inspection. This involves closely examining the surface of the casting to identify any visible signs of porosity, such as small holes, cracks, or voids. While this method is relatively simple and cost-effective, it may not be able to detect porosity that is not visible to the naked eye. Another widely used technique is liquid penetrant testing (PT). In this method, a liquid penetrant is applied to the surface of the casting, which can seep into any surface-breaking defects such as porosity. After a certain dwell time, the excess penetrant is removed, and a developer is applied to make the penetrant "bleed out" from the defects. This allows for easy identification and examination of any porosity present. Radiographic testing (RT) is another common NDT method used for porosity inspection. It involves passing X-rays, gamma rays, or other forms of high-energy radiation through the casting. The radiation is absorbed differently by the casting and any internal porosity, creating a radiographic image that can be analyzed for defects. This method is particularly effective for identifying both surface and internal porosity. Ultrasonic testing (UT) is also utilized for porosity inspection. In this method, high-frequency sound waves are transmitted into the casting, and the echoes produced by the internal defects are captured and analyzed. Any porosity present can be identified and evaluated based on the reflected sound waves. UT is particularly useful for detecting subsurface porosity and can provide information about the size, shape, and location of the defects. Overall, the inspection for porosity in metal casting machinery relies on a combination of visual inspection and various NDT techniques. By utilizing these methods, manufacturers can ensure the quality and integrity of castings, identify any potential defects, and take necessary actions to rectify them before the final product is delivered.

Q:How does metal casting machinery handle the removal of flash from the castings?: Metal casting machinery typically handles the removal of flash from castings through various methods. One common approach is to use trimming or cutting tools that are designed to remove the excess flash material from the casting. These tools can be operated manually or incorporated into the machinery itself, depending on the complexity of the casting and the size of the flash. Additionally, some advanced machinery may utilize automated processes such as high-pressure water jets or abrasive blasting to remove the flash. The specific method employed depends on the type of casting, the desired level of precision, and the capabilities of the machinery being used.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview
Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates
a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability
a)Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b)Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average