Aluminum Die Casting Machine with Price

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 60 Sets Per Month set/month

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CE certificate HZS60 batch plant equipment01

Specifications

1.Aluminum die casting machine

2.certificate by bureau veritas

3.30 years history

4.Computer automatic

5.max.injection>6 m/s

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:the machine size(L*W*H): 4.8*1.3*21.8 nude packing of machine and wooden case of spares parts etc.

Delivery Detail:in 10 days

Q: How does metal casting machinery handle the removal of impurities from the castings?: Metal casting machinery handles the removal of impurities from the castings through a process called cleaning or finishing. After the casting is solidified and removed from the mold, it generally contains various impurities such as excess metal, oxides, slag, and sand particles. These impurities can affect the quality and functionality of the final product, so it is crucial to remove them. There are several methods used by metal casting machinery to remove impurities. The most common method is mechanical cleaning, which involves using abrasive materials such as brushes, grinding wheels, or shot blasting to physically remove the impurities from the surface of the casting. This method effectively removes any loose particles, scale, or burrs that may be present. Another method used is chemical cleaning, where the castings are immersed in a chemical solution or subjected to a chemical bath. This process helps dissolve or chemically react with the impurities, making them easier to remove. Acid pickling, alkaline cleaning, or electrochemical cleaning are some of the techniques used in chemical cleaning. In addition to mechanical and chemical cleaning, there are other processes involved in removing impurities. Heat treatment is one such process, where the castings are subjected to high temperatures to eliminate impurities through oxidation or vaporization. This method is particularly effective in removing organic impurities. It is worth mentioning that the specific method used to remove impurities depends on the type of metal being cast, the complexity of the casting, and the desired quality standards. Different metals and alloys may require different approaches and techniques for impurity removal. Overall, metal casting machinery employs a combination of mechanical, chemical, and thermal processes to handle the removal of impurities from castings. These processes ensure that the final product meets the desired quality standards and is free from any defects or contaminants.

Q: What is the difference between sand casting machinery and investment casting machinery?: Sand casting machinery and investment casting machinery are both used in the process of casting metal parts, but they differ in several key aspects. 1. Casting Process: The main difference lies in the casting process itself. Sand casting machinery uses a mold made of sand to create the cavity into which the molten metal is poured, while investment casting machinery uses a wax pattern that is coated with a ceramic material to create the mold. 2. Mold Formation: In sand casting, the mold is formed by packing sand around a pattern or a replica of the desired part. This process is relatively simple and cost-effective, allowing for the production of larger parts. On the other hand, investment casting involves creating a wax pattern that is then coated with multiple layers of ceramic material. This process is more intricate and time-consuming but allows for the production of more complex and detailed parts. 3. Surface Finish: Sand casting typically results in a rougher surface finish compared to investment casting. This is because the sand mold can leave marks on the surface of the part, whereas investment casting produces a much smoother and more precise surface finish. 4. Tolerance and Precision: Investment casting machinery is capable of achieving higher levels of precision and tighter tolerances compared to sand casting machinery. This is due to the ability to create more intricate molds and the use of a wax pattern that can provide greater detail and accuracy. 5. Material Selection: Sand casting is suitable for a wide range of metals, including iron, steel, aluminum, and bronze. Investment casting, on the other hand, is often preferred for casting more exotic or specialized materials such as superalloys, titanium, and certain high-performance steels. 6. Production Volume: Sand casting machinery is better suited for large-scale production runs due to its lower cost and faster mold-making process. Investment casting machinery is more commonly used for lower volume production or for parts that require high precision and intricate details. In summary, while both sand casting machinery and investment casting machinery are used for metal casting, they differ in terms of the casting process, mold formation, surface finish, precision, material selection, and production volume capabilities.

Q: Can metal casting machinery be used for producing castings with good corrosion resistance?: Metal casting machinery has the capability to produce castings that possess favorable corrosion resistance. The corrosion resistance of the final product is determined by both the choice of material and the casting process itself, both of which hold significant importance. Various metals and alloys exhibit different levels of corrosion resistance. For instance, stainless steel, characterized by a high chromium content, is renowned for its exceptional resistance to corrosion. Similarly, aluminum and copper alloys possess commendable corrosion resistance properties. By judiciously selecting the suitable metal or alloy, metal casting machinery can be utilized to manufacture castings with the desired corrosion resistance. Alongside material selection, the casting process also plays a role in influencing the corrosion resistance of the castings. Effective control of parameters such as temperature, cooling rate, and mold design can minimize the formation of impurities and defects that may lead to corrosion. Moreover, techniques like heat treatment, surface finishing, and the application of protective coatings can be employed subsequent to the casting process to further augment corrosion resistance. It is worth noting that although metal casting machinery facilitates the production of castings with good corrosion resistance, other factors such as environmental conditions and proper maintenance of the castings equally contribute to ensuring long-term corrosion resistance.

Q: How do you troubleshoot and fix common issues with metal casting machinery?: To troubleshoot and fix common issues with metal casting machinery, follow these steps: 1. Identify the problem: Start by observing the machinery and understanding the symptoms of the issue. This may involve inspecting the casting process, reviewing error messages, or listening for unusual sounds or vibrations. 2. Consult the manual: Check the machinery's operating manual for troubleshooting instructions specific to your model. This can provide guidance on common issues and their solutions. 3. Perform basic maintenance: Ensure that the machinery is well-maintained by lubricating moving parts, tightening loose fittings, and cleaning any debris or dust that may affect its performance. 4. Check electrical connections: Verify that all electrical connections are secure and functioning properly. Loose or faulty connections can cause interruptions in power supply and lead to malfunctions. 5. Inspect sensors and switches: Examine the sensors and switches responsible for monitoring and controlling the casting process. Clean or replace any dirty or faulty components that may be causing inaccuracies or errors. 6. Calibrate settings: Review and adjust the machinery's settings and parameters to ensure they are correctly configured according to the desired casting requirements. 7. Test and monitor: Conduct test runs to observe the machinery's performance and monitor its output. This can help identify any persisting issues or inconsistencies that may require further troubleshooting. 8. Seek expert assistance: If the issue persists or if you are uncertain about the problem's cause, it is advisable to consult a specialist or an experienced technician who can provide more in-depth troubleshooting and repair services. Remember, safety should always be a priority when troubleshooting machinery. Follow proper safety procedures and consult professionals when necessary to avoid accidents and ensure effective problem resolution.

Q: What are the different materials that can be used in metal casting machinery?: There are several different materials that can be used in metal casting machinery, depending on the specific requirements and properties desired for the finished product. One commonly used material is cast iron, which is known for its excellent strength, durability, and heat resistance. It is often used for machinery components that need to withstand high temperatures and heavy loads. Another material commonly used in metal casting machinery is steel. Steel offers a good balance between strength and affordability, making it a versatile choice for many applications. It can be alloyed with other elements to enhance specific properties, such as corrosion resistance or hardness. Aluminum is another popular choice for metal casting machinery. It is lightweight, has good thermal conductivity, and is relatively inexpensive. Aluminum castings are commonly used in industries such as automotive and aerospace. Other materials that can be used in metal casting machinery include copper, brass, and bronze. These materials offer good electrical conductivity and are often used for electrical components or decorative purposes. In addition to these metals, there are also various alloys that can be used in metal casting machinery. Alloys are created by combining different metals or adding other elements to enhance specific properties. Some common alloys used in metal casting machinery include stainless steel, which offers excellent corrosion resistance, and nickel-based alloys, which have high strength and heat resistance. Overall, the choice of material for metal casting machinery depends on factors such as the desired properties of the finished product, the intended application, and the budget constraints. Each material has its own unique set of advantages and considerations, and it is important to carefully evaluate these factors to select the most suitable material for a specific casting application.

Q: What is the expected lifespan of metal casting machinery?: The lifespan of metal casting machinery can differ based on various factors, including machinery quality, maintenance level, and operating conditions. Typically, metal casting machinery is constructed to endure heavy usage and can remain operational for several decades with proper care. Well-maintained high-quality machinery can have a lifespan of 20-30 years or even longer. It is important to acknowledge that certain components of metal casting machinery may have a shorter lifespan and require more frequent replacements or repairs. These components, such as molds, crucibles, and heating elements, are susceptible to wear and tear due to the extreme temperatures and forces involved in the metal casting process. To ensure the longevity of metal casting machinery, regular maintenance and inspections are vital. This includes routine cleaning, lubrication, calibration, and prompt resolution of any issues or malfunctions. By following the manufacturer's recommended maintenance schedules and guidelines, the lifespan of metal casting machinery can be significantly extended. In certain cases, advancements in technology or industry changes may necessitate the replacement of metal casting machinery before its expected lifespan. The availability of newer models with improved efficiency, precision, or automation may prompt businesses to upgrade their equipment to remain competitive. Overall, while the expected lifespan of metal casting machinery may fluctuate, investing in high-quality machinery, providing proper maintenance, and staying updated with industry advancements can maximize its lifespan and ensure efficient and reliable metal casting operations.

Q: Can metal casting machinery be used for the production of agricultural machinery parts?: Certainly, agricultural machinery parts can be manufactured using metal casting machinery. Metal casting, which involves pouring molten metal into a mold to achieve a specific shape, serves as the manufacturing process for this purpose. Within the agricultural machinery industry, metal casting can be utilized to produce an assortment of parts, including gears, shafts, housings, and brackets. The utilization of metal casting for agricultural machinery parts offers several benefits. Firstly, it enables the formation of intricate details and complex shapes, both of which are often required in agricultural machinery components. Additionally, this process guarantees high precision and accuracy in the production of parts, guaranteeing an appropriate fit and functionality in agricultural machinery. Furthermore, metal casting allows for the use of a broad range of metals and alloys, depending on the specific requirements of the agricultural machinery part. By incorporating materials such as iron, steel, aluminum, and bronze, the casting process can cater to distinct properties like strength, durability, corrosion resistance, and heat resistance. Moreover, metal casting machinery possesses the ability to produce parts in large quantities, a necessity in agricultural machinery production. With the potential for high automation, this process ensures efficient and cost-effective manufacturing of agricultural machinery parts. To sum up, metal casting machinery can certainly be employed in the production of agricultural machinery parts. It offers the advantages of creating complex shapes, achieving high precision, utilizing a wide range of materials, and enabling large-scale production. As a result, metal casting emerges as a suitable manufacturing process for the agricultural machinery industry.

Q: How does metal casting machinery handle shrinkage during the casting process?: Metal casting machinery handles shrinkage during the casting process by incorporating specific design features, such as the use of risers or feeders, to compensate for the volume reduction caused by solidification shrinkage. Additionally, the casting process may involve the use of feeding systems that provide a continuous supply of molten metal to compensate for any shrinkage that occurs.

Q: What are the different types of casting defects that can occur in vacuum casting?: Vacuum casting can experience various types of casting defects, each with its own detrimental effects on the final product. Firstly, porosity is a common defect that weakens the casting's structure and reduces overall strength. This occurs when gas bubbles become trapped in the molten metal during solidification. Shrinkage defects, on the other hand, result in voids or cavities within the casting. These occur when the molten metal contracts too rapidly or has a high tendency to shrink. Inclusions are foreign materials that find their way into the casting during the pouring process. These impurities, such as sand, slag, or oxides, if not properly removed, can weaken the casting and compromise its integrity. Cold shuts are defects that arise when the molten metal fails to fuse together properly during casting. Inadequate gating or pouring techniques often cause this issue, resulting in incomplete fusion of the molten metal streams. Misruns happen when the molten metal fails to fill the mold cavity completely. This can be due to improper gating, inadequate pouring temperature, or insufficient fluidity of the metal. Hot tears are cracks that form in the casting during solidification due to thermal stresses. These defects are typically caused by improper cooling or inadequate control of the solidification process. Lastly, distortion defects refer to dimensional or shape changes that occur in the casting after solidification. Factors such as uneven cooling, improper mold design, or excessive internal stresses can cause these defects. To prevent or minimize these defects in vacuum casting, it is vital to exercise proper control over the casting process. This includes maintaining appropriate temperature, employing effective pouring techniques, ensuring optimal mold design, and using high-quality materials. Regular inspection and implementation of quality control measures are essential for identifying and rectifying any defects that may arise.

Q: How does metal casting machinery prevent defects in the castings?: Metal casting machinery prevents defects in castings through several mechanisms. Firstly, the machinery is designed with precise control over the temperature and cooling rates, ensuring that the metal solidifies uniformly and reduces the likelihood of shrinkage or porosity defects. Additionally, the machinery uses molds and cores made from high-quality materials, reducing the chances of mold-related defects such as burrs or misalignment. The machinery also incorporates advanced gating and risering systems, which facilitate smooth and controlled flow of molten metal, minimizing the occurrence of turbulence-related defects like inclusions or gas porosity. Moreover, the machinery often includes automated quality control measures, such as real-time monitoring and feedback systems, helping to detect and rectify any potential defects during the casting process. Overall, metal casting machinery integrates various technologies and techniques to ensure the production of high-quality castings with minimal defects.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average