Die Casting Machine for Zinc Alloy Casting

Ref Price:

Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 80 Sets Per Month set/month

Inquire Now

Add to My Favorites

OKorder Service Pledge

Quality Product, Order Online Tracking, Timely Delivery

OKorder Financial Service

Credit Rating, Credit Services, Credit Purchasing

You Might Also Like

Hydraulic Press Brake WC 67k

High Pressure PU Sandwich Panel Line( Discontinuous)

Combined Slitting and Cut to Length Line

Slitting and Cut to Length Machine Line No.3

ZJ1300 x 3.0 Slitting line stainless steel cutting machine

Roofing Roll Forming Machine EMM35-207-1035

400 Copper Continous Extrusion Machine with High Capactity

Automatic Wire Nail Making Machine Z94-C

Specifications

1.zinc alloy casting

2.small die casting machine

3.Lead,zinc alloy

4.Reliable and safe

5.Efficiency

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:The height of machine 1.935 m nude packing of machine and wooden case of spares parts

Delivery Detail:15-20 days

Q:How are alloys prepared and controlled for centrifugal casting in metal casting machinery?: To achieve centrifugal casting in metal casting machinery, several steps need to be taken to prepare and control alloys. The first step involves selecting the appropriate alloy for the desired application. Factors such as mechanical properties, corrosion resistance, and thermal conductivity are considered when choosing the alloy composition. Once the alloy is selected, it must be prepared for casting. This is done by melting the constituent metals in a furnace at temperatures higher than their individual melting points. Careful control of the melting process ensures a homogeneous alloy free from impurities. To eliminate any trapped gases or impurities in the molten alloy, a degassing process is often used. This can be done by using degassing agents or applying a vacuum to the molten metal. Degassing improves the quality and integrity of the final casting. After the alloy is prepared and degassed, it is poured into the centrifugal casting machine. The machine consists of a spinning mold or die made of durable materials. The molten alloy is poured into the mold, and the spinning motion generates high centrifugal force, distributing the molten metal evenly throughout the mold cavity. Controlling the centrifugal force during casting is crucial to achieve a uniform distribution of molten metal and prevent defects. The speed and duration of the centrifugal casting process are carefully controlled based on the specific requirements of the casting and the alloy used. Once the centrifugal casting process is complete, the mold is allowed to cool, and the molten metal solidifies. The cooling rate is controlled to obtain the desired microstructure and mechanical properties of the cast alloy. This can be done by controlling the cooling environment or using cooling media like water or air. Depending on the specific alloy and application, the casting may undergo post-casting treatments. These treatments can include heat treatment, machining, polishing, or surface finishing to achieve the desired final product. Overall, the preparation and control of alloys for centrifugal casting in metal casting machinery involve careful alloy selection, preparation and degassing, controlled pouring and centrifugal force, and post-casting treatments. These steps ensure the production of high-quality castings with the desired mechanical properties and dimensional accuracy.

Q:What is the process of metal casting using machinery?: To create a final product through metal casting using machinery, there are several steps involved. Initially, a mold is shaped to the desired form and size of the product being cast, typically made of sand or metal. To prevent the metal from sticking to the mold, a release agent is applied. Following that, the metal is melted using either an electric arc or induction furnace in a furnace or foundry. Once the metal reaches the desired temperature, it is poured into the mold. This pouring process is usually carried out using a ladle or automated pouring system to ensure accuracy and consistency. After pouring the metal into the mold, it is left to cool and solidify. The duration of this cooling process varies depending on the size and complexity of the cast. Once the metal has cooled down, the mold is removed either by breaking it apart or through a shakeout process. Once the cast metal is separated from the mold, additional finishing processes are often required to eliminate any excess material or imperfections. This may involve grinding, sanding, or machining to achieve the desired final shape and surface finish. Throughout the entire process, machinery is utilized to ensure efficiency and precision. This includes automated pouring systems, robotic arms for mold handling, and CNC machines for finishing operations. These machines aid in streamlining the casting process, enhancing quality control, and increasing productivity. Overall, the process of metal casting using machinery involves creating a mold, melting the metal, pouring it into the mold, allowing it to cool and solidify, removing the mold, and finishing the casted metal as necessary. Machinery plays a vital role in each step, contributing to the attainment of accurate and consistent results.

Q:What are the safety features and controls of metal casting machinery?: Metal casting machinery incorporates a variety of safety features and controls to safeguard operators and prevent workplace accidents. The specific type and model of the machinery determine the variations in these features, but some common ones are as follows: 1. An emergency stop button is prominently located within the operator's reach to rapidly halt machinery operation in emergencies or unforeseen circumstances. 2. Safety interlocks prevent machinery operation unless all safety guards are properly in place. These interlocks may employ sensors or switches to detect guard presence and interrupt operation if they are not secured adequately. 3. Overload protection systems prevent machinery damage or operator injury. These systems monitor power consumption and automatically shut down operation if it exceeds safe limits. 4. Thermal protection systems monitor critical component temperatures and automatically shut down the machine if they become dangerously high. This prevents overheating and potential fires. 5. Physical barriers such as safety screens and guards are installed around the machinery to prevent operator contact with moving parts or hot surfaces. These screens are durably constructed to withstand high temperatures and offer adequate protection. 6. Alarms may be incorporated into metal casting machinery to alert operators of malfunctions or abnormal conditions. These alarms can be auditory, visual, or both, and are designed to draw attention to potential dangers or issues requiring action. 7. Ergonomic controls are designed with operator comfort and ease of use in mind. Adjustable height, intuitive interfaces, and well-placed buttons or levers are some features that ensure operators can operate the machine easily and comfortably. Proper training on the safe operation of metal casting machinery and adherence to manufacturer-provided safety procedures and guidelines are essential for operators. Regular maintenance and inspections should also be conducted to ensure the correct functioning of safety features and controls.

Q:What are the different types of production optimization techniques used in metal casting machinery?: Metal casting machinery utilizes various production optimization techniques to enhance efficiency and effectiveness in the casting process, leading to heightened productivity and cost reduction. Some commonly employed techniques in this field include: 1. Optimization of process parameters: This technique involves determining ideal values for temperature, pressure, and speed, among other parameters. By optimizing these factors, manufacturers achieve superior casting quality, reduce defects, and minimize material waste. 2. Design enhancement: Techniques for design optimization concentrate on improving casting molds and patterns. This may involve employing computer-aided design (CAD) software to optimize mold geometry, ensuring smoother metal flow, and reducing the risk of defects. 3. Material selection and treatment: Material optimization techniques encompass selecting the most suitable materials for casting. This includes choosing appropriate alloy compositions and implementing proper heat treatment to enhance mechanical properties. 4. Automation and robotics: By integrating automation and robotics into metal casting machinery, production efficiency can be greatly improved. Automated systems handle repetitive tasks with precision and speed, diminishing the likelihood of errors and bolstering overall productivity. 5. Lean manufacturing approaches: Lean manufacturing techniques, including just-in-time production and value stream mapping, are widely adopted in metal casting to eliminate waste, reduce lead times, and enhance overall process efficiency. 6. Simulation and modeling: Simulation and modeling tools aid in optimizing the casting process by providing insights into molten metal flow, solidification patterns, and predicting potential defects. This allows manufacturers to make informed decisions and optimize the process before actual production. 7. Continuous improvement and lean six sigma: Continuous improvement methodologies, such as Lean Six Sigma, center around identifying and eliminating process variations, reducing defects, and continuously enhancing quality. This approach involves data-driven analysis and the utilization of statistical tools to optimize the casting process. Ultimately, implementing these production optimization techniques within metal casting machinery yields improved quality, increased productivity, reduced costs, and enhanced competitiveness in the market.

Q:Can metal casting machinery be used for the production of medical implants?: Yes, metal casting machinery can be used for the production of medical implants. Metal casting is a manufacturing process that involves pouring molten metal into a mold to create a desired shape. This process can be used to produce various types of medical implants, such as hip and knee replacements, dental implants, and bone fixation devices. The use of metal casting machinery in the production of medical implants offers several advantages. Firstly, it allows for the production of complex and intricate shapes that are often required for implants. The flexibility of metal casting machinery enables the creation of implants with precise dimensions and intricate geometries, ensuring a more accurate fit and better patient outcomes. Secondly, metal casting allows for the use of different types of metals and alloys, such as stainless steel, titanium, and cobalt-chromium. These materials offer excellent biocompatibility, corrosion resistance, and mechanical strength, making them ideal for medical implants. Metal casting machinery enables the precise control of the casting process, ensuring the production of high-quality and consistent implants. Additionally, metal casting machinery allows for cost-effective mass production of medical implants. The use of molds and the ability to pour molten metal into multiple molds simultaneously increases the production rate, reducing manufacturing costs. This is especially important in the healthcare industry, where there is a growing demand for medical implants due to the aging population and advancements in medical technology. In conclusion, metal casting machinery can be effectively utilized for the production of medical implants. Its ability to produce complex shapes, use different materials, and facilitate cost-effective mass production makes it a valuable manufacturing process in the medical industry.

Q:What are the different types of non-destructive testing methods used in metal casting machinery?: There are several different types of non-destructive testing (NDT) methods used in metal casting machinery to ensure the quality and integrity of the castings. These methods allow for the detection and evaluation of defects or abnormalities without causing any damage to the product being tested. Some of the commonly used NDT methods in metal casting machinery include: 1. Visual inspection: This is the most basic form of NDT, where a qualified inspector visually examines the casting for any surface defects such as cracks, porosity, or deformities. It is a simple and cost-effective method but may not detect internal defects. 2. Magnetic particle testing (MT): This method involves the application of a magnetic field to the casting and the use of magnetic particles to detect surface and near-surface defects. It is particularly effective in detecting defects such as cracks and seams. 3. Liquid penetrant testing (PT): Also known as dye penetrant testing, this method involves the application of a dye or fluorescent liquid to the casting's surface. The liquid penetrates into surface defects, and excess liquid is removed. A developer is then applied to draw the penetrant out of the defect, making it visible under ultraviolet light. PT is suitable for detecting surface cracks, porosity, and other surface defects. 4. Ultrasonic testing (UT): This method uses high-frequency sound waves to detect internal defects in the casting. A transducer emits sound waves, which are reflected back when they encounter a defect or an interface within the casting. By analyzing the reflected waves, an inspector can determine the size, location, and nature of the defect. 5. Radiographic testing (RT): This method involves the use of X-rays or gamma rays to create an image of the casting. The radiation passes through the casting and is captured on a film or digital detector. The resulting image allows for the detection of both internal and surface defects, such as cracks, porosity, and shrinkage. 6. Eddy current testing (ECT): This method uses electromagnetic induction to detect surface and near-surface defects and measure the thickness of coatings. A probe creates an alternating magnetic field that induces electrical currents in the casting. Any changes in the electrical conductivity or magnetic permeability caused by defects can be detected and analyzed. These various non-destructive testing methods play a crucial role in ensuring the quality and reliability of metal castings produced by machinery. By employing these techniques, manufacturers can identify and rectify any defects or abnormalities before the casting is put into service, thereby preventing potential failures and ensuring customer satisfaction.

Q:How do you showcase your achievements and gain visibility in the industry?: There are several strategies you can implement to showcase your achievements and gain visibility in your industry. Here are some effective methods: 1. Develop a strong online presence: Create a professional website or personal blog to highlight your accomplishments, skills, and expertise. Regularly update your website with blog posts, case studies, or articles demonstrating your knowledge and success in your field. Additionally, maintain active profiles on professional networking platforms like LinkedIn, where you can share your achievements and engage with industry peers. 2. Leverage social media: Utilize platforms like Twitter, Instagram, or Facebook to share updates about your accomplishments and industry insights. Engage with relevant communities and influencers by participating in discussions, sharing valuable content, and providing helpful advice. This will enhance your visibility and establish you as an authority in your field. 3. Network actively: Attend industry conferences, seminars, and networking events to connect with professionals in your industry. Engage in meaningful conversations, exchange business cards, and follow up with potential contacts afterward. Building a strong professional network can lead to opportunities for collaboration, mentorship, or speaking engagements, which will increase your visibility. 4. Seek speaking engagements: Offer to speak at conferences, webinars, or industry events to showcase your expertise and share your achievements. Speaking engagements provide a platform to highlight your accomplishments, establish credibility, and gain recognition from a wider audience. 5. Publish industry-related content: Write articles or contribute to industry publications, both online and offline. Publishing your work in reputable publications allows you to showcase your achievements and gain visibility among industry professionals and potential clients. 6. Participate in awards and recognition programs: Apply for industry awards, certifications, or professional recognition programs. Winning or being nominated for such accolades enhances your credibility and visibility within your industry. 7. Engage in thought leadership: Share your insights and expertise by writing thought-provoking articles, whitepapers, or research papers. By producing high-quality content, you can position yourself as an industry thought leader and gain visibility among peers and potential clients. Remember, consistency and authenticity are key. Regularly updating your online presence, networking actively, and actively contributing to your industry will help you showcase your achievements and establish yourself as a visible and respected professional in your field.

Q:How can defects be prevented or minimized in vacuum casting with metal casting machinery?: Defects in vacuum casting with metal casting machinery can be prevented or minimized through several measures: 1. Proper mold design: The mold design should consider factors such as proper gating and riser placement, which help in ensuring the smooth flow of metal and minimize the formation of defects. 2. Quality materials: The use of high-quality materials for the mold, such as refractory materials, can help prevent defects. These materials should have good thermal stability and resistance to wear and tear. 3. Proper mold preparation: Before casting, the mold should be properly prepared by cleaning and coating it with suitable materials to prevent metal sticking or erosion. This ensures a smooth release of the casting and reduces the chances of defects. 4. Precise control of process parameters: The process parameters, such as pouring temperature, pouring speed, and vacuum level, should be carefully controlled and monitored. This helps in achieving proper solidification and reducing the risks of defects like shrinkage or porosity. 5. Effective degassing: Vacuum casting machinery should be equipped with adequate degassing systems to remove any trapped gases or impurities from the molten metal. This prevents the formation of gas-related defects like blowholes or porosity. 6. Proper cooling and solidification: The cooling and solidification process should be controlled to ensure uniform cooling and prevent the formation of defects like hot spots or cracks. This can be achieved through proper design of the cooling system and the use of suitable cooling mediums. 7. Quality control and inspection: Regular quality control checks and inspections should be carried out during the casting process to identify any potential defects. This allows for timely corrective actions and ensures that only high-quality castings are produced. 8. Continuous improvement and learning: It is important to adopt a culture of continuous improvement and learning from past experiences and defects. By analyzing the root causes of defects and implementing corrective measures, the overall defect rate can be minimized over time. By implementing these measures, defects can be prevented or minimized, leading to the production of high-quality castings in vacuum casting with metal casting machinery.

Q:How is the casting tested for pressure or leak tightness in metal casting machinery?: Pressure or leak tightness testing in metal casting machinery is typically conducted using a process known as pressure testing. This process entails subjecting the castings to either internal or external pressure in order to determine their ability to retain pressure without any leakage. Various methods are employed for pressure testing, depending on the specific requirements of the casting and machinery. One commonly used method is hydrostatic pressure testing, whereby the casting is filled with a liquid, typically water, and pressure is applied to evaluate its tightness. This test involves pressurizing the casting above its anticipated operating pressure and examining it for any leaks or pressure drops. Another method is pneumatic pressure testing, where the casting is pressurized using compressed air or gas. Similar to hydrostatic testing, the casting is filled with air or gas and subjected to higher pressures in order to identify any leaks or pressure loss. In addition to these methods, specialized testing techniques such as vacuum testing can also be employed. Vacuum testing involves placing the casting in a vacuum chamber and reducing the air pressure to detect any air leaks. This method is particularly useful for identifying leaks in sealed or enclosed castings. Moreover, advanced technologies such as computerized pressure testing systems and automated equipment are frequently utilized to ensure the accuracy and efficiency of the testing process. These systems can monitor pressure levels, record data, and provide visual or audible alerts in the event of leaks or abnormal pressure readings. Ultimately, pressure or leak tightness testing plays a vital role in guaranteeing the quality and dependability of metal casting machinery. It aids in identifying potential weaknesses or defects in the casting, enabling necessary repairs or adjustments to be made prior to the machinery being put into operation.

Q:What are the different types of core making processes used in metal casting machinery?: Metal casting machinery utilizes various core making processes, each tailored to specific applications and materials. The principal core making methods encompass: 1. Shell core making: Employing a heated metal pattern enveloped in a blend of sand and resin, this technique solidifies the resin, resulting in a sturdy shell core that can be detached from the pattern and utilized accordingly. 2. Cold box core making: This process entails blending a sand mixture with a liquid resin and a catalyst. The amalgamation is propelled into a core box, where the resin reacts with the catalyst, causing the sand to harden. Subsequently, the core is extracted from the box and utilized during casting. 3. No-bake core making: Known as air-set or chemically bonded core making, this process utilizes a sand mixture bonded together with a liquid resin or adhesive. The core is then allowed to dry and solidify before being implemented in the casting process. 4. Hot box core making: In this method, a sand mixture is heated to a high temperature and then blown into a core box. The subsequent heat prompts the resin to react and solidify the sand, yielding a robust core. This technique is commonly utilized for larger, intricate cores. 5. Inorganic core making: This approach employs inorganic binders, such as sodium silicate or phosphate, to generate a solid core. These binders do not necessitate heat for hardening, making them suitable for certain applications where heat may be detrimental. Each core making process offers distinct advantages and disadvantages. The selection of which process to employ hinges upon various factors, including the type of metal being cast, the complexity of the core, and the desired characteristics of the final casting.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview
Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates
a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability
a)Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b)Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average