• Continuous Casting Machine for Square Billet System 1
Continuous Casting Machine for Square Billet

Continuous Casting Machine for Square Billet

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Loading Port:
China Main Port
Payment Terms:
TT or LC
Min Order Qty:
1 Set set
Supply Capability:
20 Sets Per Year set/month

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Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

 

Packaging & Delivery

Packaging Details:containers

Delivery Detail:Complete one set of equipment needs for three months

Q:What are the different types of industry collaborations and initiatives to promote sustainable practices in metal casting processes?
There are several types of industry collaborations and initiatives that have been established to promote sustainable practices in metal casting processes. These collaborations and initiatives aim to address the environmental impact of metal casting by promoting the use of sustainable materials, reducing energy consumption, and minimizing waste generation. One type of collaboration is the establishment of industry consortia, where metal casting companies, suppliers, and researchers come together to share knowledge and resources. These consortia often collaborate on research projects to develop innovative technologies and processes that can improve the sustainability of metal casting. By pooling their expertise and resources, these collaborations can accelerate the development and adoption of sustainable practices in the industry. Another type of collaboration is the formation of partnerships between metal casting companies and environmental organizations. These partnerships aim to leverage the knowledge and expertise of environmental organizations to guide metal casting companies towards more sustainable practices. They may involve joint research projects, training programs, and the development of industry standards and guidelines for sustainable metal casting. Government initiatives also play a significant role in promoting sustainable practices in metal casting. Governments can provide financial incentives, such as grants or tax breaks, to encourage metal casting companies to invest in sustainable technologies and practices. They can also impose regulations and standards that require companies to reduce their environmental impact. These initiatives create a regulatory framework that incentivizes metal casting companies to adopt sustainable practices and technologies. Additionally, industry associations and trade organizations play a crucial role in promoting sustainable practices in metal casting. These organizations often develop sustainability guidelines and best practices for the industry, which help companies to implement environmentally-friendly processes. They also organize conferences, seminars, and workshops to facilitate knowledge sharing and collaboration among industry stakeholders. Overall, the different types of industry collaborations and initiatives, including consortia, partnerships, government initiatives, and industry associations, are essential for promoting sustainable practices in metal casting processes. By working together, these collaborations and initiatives can drive innovation, create industry standards, and provide the necessary support and resources for metal casting companies to adopt sustainable practices and reduce their environmental impact.
Q:How is molten metal poured into metal casting machinery?
Various techniques are utilized to pour molten metal into metal casting machinery, depending on the specific casting process and the type of machinery being used. One method commonly employed is the utilization of a ladle, which is a specially designed large container used for holding and transporting molten metal. Typically, the ladle is filled with molten metal from a furnace or crucible and then raised and poured into the casting machinery. In certain cases, gravity is utilized to pour the molten metal. The ladle is positioned above the casting mold, and the metal naturally flows downward through a channel or sprue system into the mold cavity. This approach is frequently employed in processes such as sand casting or investment casting, where the molten metal is directly poured into an open mold. In contrast, processes like die casting or permanent mold casting, which utilize reusable molds, employ a more controlled and automated approach. In these instances, the ladle is connected to a furnace or holding furnace, and the molten metal is forcibly injected into the mold cavity utilizing a piston or plunger. This method ensures precise filling of the mold and allows for high production rates. In summary, the pouring of molten metal into metal casting machinery necessitates careful handling and control to guarantee the quality and integrity of the final casting. The specific technique employed is contingent upon factors such as the casting process, the type of machinery, and the desired characteristics of the end product.
Q:What are the different types of metal casting machinery used for specific applications?
Metal casting machinery is used for specific applications and comes in various types. These machines are designed to produce metal castings efficiently and accurately in different shapes and sizes. Some of the most common types include: 1. Die Casting Machines: These machines produce high-quality metal castings with excellent surface finishes. They are ideal for creating complex shapes and parts with tight tolerances. Die casting involves filling a reusable steel mold, known as a die, with molten metal under high pressure. 2. Sand Casting Machines: Sand casting is an ancient and widely used method of metal casting. These machines create molds made of sand, which are then filled with molten metal. This process is suitable for producing large and heavy castings like engine blocks, pipes, and large gears. 3. Investment Casting Machines: Also called lost-wax casting, investment casting machines create complex and intricate metal castings. The process involves coating wax patterns with a ceramic shell. The wax is melted out, leaving a cavity that is filled with molten metal. Investment casting is commonly used in aerospace and automotive component production. 4. Continuous Casting Machines: Continuous casting machines produce long and continuous metal castings such as bars, rods, and pipes. Molten metal is continuously poured into a water-cooled mold, which solidifies the metal as it passes through. This method is efficient and cost-effective for large-scale production of metal castings. 5. Centrifugal Casting Machines: Centrifugal casting machines produce cylindrical or tubular metal castings. The process involves rotating a mold at high speeds while pouring molten metal into it. Centrifugal force evenly distributes the molten metal, resulting in dense and defect-free castings. This method is commonly used for pipes, tubes, and cylindrical components. 6. Vacuum Casting Machines: Vacuum casting machines produce high-quality metal castings with minimal porosity and defects. The process involves placing a pattern or mold in a vacuum chamber. Molten metal is then poured into the mold, allowing the vacuum to draw the metal into the mold's cavities. Vacuum casting is often used for jewelry, dental implants, and small intricate castings. In conclusion, the choice of metal casting machinery depends on the specific requirements of the application. Each type of machine has its advantages and limitations, and understanding these factors is crucial for achieving optimal results in metal casting processes.
Q:What are the different types of vibration control measures used in metal casting machinery?
Some of the different types of vibration control measures used in metal casting machinery include the use of rubber mounts or isolators to absorb vibrations, the implementation of dynamic balancing techniques to reduce the imbalance in rotating parts, the use of dampers or buffers to absorb and dissipate vibration energy, and the installation of vibration sensors and monitoring systems to detect and adjust for excessive vibrations. Additionally, structural modifications such as adding stiffeners or braces can also be employed to enhance the rigidity of the machine and minimize vibrations.
Q:Can metal casting machinery be used for prototyping?
Yes, metal casting machinery can be used for prototyping. Metal casting is a manufacturing process that involves pouring molten metal into a mold to produce a specific shape or design. This process can be used to create prototypes of metal objects, allowing engineers and designers to test and evaluate their designs before mass production. Metal casting machinery provides the necessary tools and equipment to melt, pour, and shape the metal, making it an effective method for prototyping various metal components. Additionally, the versatility of metal casting allows for the production of complex shapes and intricate details, making it suitable for a wide range of prototyping applications.
Q:What are the different types of shakeout and cleaning equipment used in metal casting machinery?
Metal casting machinery commonly utilizes various types of shakeout and cleaning equipment. 1. Vibratory Shakeout Machines are widely employed due to their high efficiency and capacity to handle large quantities of castings. These machines employ vibrations to loosen and separate sand and debris from the castings effectively. 2. Rotary Drum Shakeout Machines consist of a sizable rotating drum that tumbles the castings, causing the sand to dislodge. The drum incorporates fins or paddles to aid in the separation process. These machines are ideal for handling smaller to medium-sized castings. 3. Shot Blast Cleaning Machines utilize high-speed projectiles like steel shots or grits to eliminate sand and impurities from the castings. The projectiles are propelled at high velocity onto the casting surfaces, effectively removing contaminants. This equipment is commonly used for cleaning intricate and smaller castings. 4. Air Blast Cleaning Machines rely on compressed air to blow off sand and debris from the castings. The force of the air effectively removes unwanted materials from the casting surfaces. These versatile machines are suitable for cleaning castings of various sizes and complex shapes. 5. Tumbling Barrels are cylindrical containers that rotate and tumble the castings along with abrasive materials like sand or steel shots. The continuous tumbling action aids in the removal of sand and other impurities from the castings. Tumbling barrels are commonly employed for cleaning and deburring small to medium-sized castings. 6. Magnetic Separators are utilized to eliminate metallic debris such as iron or steel particles from the castings. These machines use powerful magnets to attract and separate the metallic impurities from the castings, ensuring a clean and high-quality finished product. In conclusion, the selection of shakeout and cleaning equipment depends on factors such as the type and size of castings, as well as the desired level of cleanliness and efficiency. Manufacturers often employ a combination of different equipment to achieve optimal results in metal casting machinery.
Q:How is the surface finish of the castings achieved using metal casting machinery?
The surface finish of castings is achieved using metal casting machinery through various methods such as sandblasting, grinding, polishing, or shot blasting. These techniques help remove any imperfections or roughness on the surface of the casting, resulting in a smoother and more refined appearance. Additionally, the use of specialized molds and gating systems can also contribute to achieving a better surface finish in the casting process.
Q:What are the different types of casting defects that can occur in die casting?
Some common types of casting defects that can occur in die casting include porosity, shrinkage, cold shuts, hot tears, flash, and surface blemishes.
Q:What are the different types of chemical composition inspection methods used in metal casting machinery?
To ensure the quality and integrity of castings in metal casting machinery, various chemical composition inspection methods are utilized. These methods play a crucial role in evaluating the suitability of the metal for its intended application. 1. Spectroscopic Analysis: Spectrometers are employed in this method to analyze the elemental composition of the metal. It accurately determines the percentage of different elements present in the alloy, including major and trace elements. Spectroscopic analysis yields rapid and reliable results, making it a widely utilized technique in metal casting machinery. 2. X-Ray Fluorescence (XRF): XRF is a non-destructive technique used to determine the chemical composition of metallic samples. It involves using X-ray beams to excite the atoms in the metal, leading to the emission of characteristic fluorescent X-rays. By measuring the energy and intensity of these emitted X-rays, the composition of the metal can be ascertained. 3. Optical Emission Spectroscopy (OES): OES relies on the emission of light from excited atoms to analyze the elemental composition of metals. This technique involves vaporizing a small portion of the metal sample using a high-frequency spark or arc. The emitted light is then analyzed to determine the concentration of different elements in the sample. 4. Inductively Coupled Plasma (ICP): ICP employs a plasma source to ionize the atoms in the metal sample and analyze their elemental composition. The sample is introduced into a high-temperature plasma, and the resulting ions are measured using a mass spectrometer. ICP exhibits high sensitivity and can detect trace elements present in the metal. 5. Wet Chemical Analysis: This method entails dissolving the metal sample in a chemical solution, followed by a series of chemical reactions to determine the concentration of different elements. Wet chemical analysis is a time-consuming process typically employed when other methods are unavailable or when a high level of accuracy is required. These diverse chemical composition inspection methods provide valuable insights into the composition of the metal used in casting machinery. By ensuring the appropriate chemical composition, manufacturers can produce high-quality castings that meet the necessary specifications and performance standards.
Q:How is the durability of castings ensured with metal casting machinery?
The durability of castings is ensured with metal casting machinery through various measures. Firstly, the machinery is designed to produce castings with consistent and uniform properties, ensuring their strength and durability. Secondly, the machinery is equipped with advanced technologies such as precise temperature control, which helps in achieving optimal casting conditions and avoids defects that could compromise durability. Additionally, the machinery is operated by skilled technicians who closely monitor the casting process, ensuring that any issues or deviations are promptly addressed. Finally, quality control measures are implemented throughout the production process, including inspections and testing, to identify and rectify any potential weaknesses or flaws in the castings, thereby ensuring their durability.
Our professions include metallurgical technology, equipment and automation. We can provide the best solutions to the production process, design & manufacture of equipment and electrical automation regarding various industries in domestic and foreign districts with exquisite technology and fine quality service. We can provide all-around services to customers from development & design to the provision, installation and running of products.Strong technical strength, advanced equipment manufacturing technology, fine quality professional talents, and perfect service systems all bring about reliability, relaxation, convenience and delight to the cooperation with customers from beginning to end.

1. Manufacturer Overview

Location Jiangsu,China (Mainland)
Year Established 2000
Annual Output Value
Main Markets South America
Eastern Europe
Southeast Asia
Africa
Mid East
South Asia
Domestic Market
Company Certifications

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port SHANGHAI
Export Percentage 21% - 30%
No.of Employees in Trade Department 3-5 People
Language Spoken: English, Chinese
b)Factory Information  
Factory Size:
No. of Production Lines
Contract Manufacturing
Product Price Range

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