Hot Chamber Small Die Casting Machine

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Loading Port:: China Main Port

Payment Terms:: TT or LC

Min Order Qty:: 1 Set set

Supply Capability:: 80 Sets Per Month set/month

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Specifications

1.30years experience

2.small die casting machine

3.Lead,zinc alloy

4.Reliable and safe

5.Efficiency

Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

Packaging & Delivery

Packaging Details:The height of machine 1.935 m nude packing of machine and wooden case of spares parts

Delivery Detail:15-20 days

Q: How does metal casting machinery ensure the dimensional accuracy of die castings?: The dimensional accuracy of die castings is guaranteed by metal casting machinery, which combines precise tooling, advanced technology, and stringent quality control measures. To begin with, the machinery utilizes high-quality dies or molds that are machined precisely to the desired dimensions. These dies are typically made from hardened steel and are designed to withstand the high pressures and temperatures involved in the casting process. The accuracy of the dies ensures that the resulting castings will have precise dimensions and shapes. In addition, modern metal casting machinery utilizes advanced technology such as computer numerical control (CNC) systems and robotic automation. These technologies allow for precise control over the casting process, ensuring that the molten metal is injected into the die cavity with consistent pressure and speed. This minimizes variations in the dimensions of the castings and guarantees uniformity throughout production. Furthermore, metal casting machinery is equipped with sensors and monitoring systems that continuously measure and monitor various parameters during the casting process. These parameters include the temperature, pressure, and flow rate of the molten metal. By closely monitoring these factors, any deviations from the desired dimensions can be immediately detected and corrected, thereby ensuring dimensional accuracy. Finally, metal casting machinery undergoes rigorous quality control checks and inspections. This involves conducting regular maintenance, calibration, and testing of the machinery to ensure that it operates within specified tolerances. Additionally, samples of the castings produced are regularly inspected using various measurement tools such as coordinate measuring machines (CMMs) and optical scanners to verify dimensional accuracy. In conclusion, metal casting machinery guarantees the dimensional accuracy of die castings through precise tooling, advanced technology, and strict quality control measures. By employing these methods, manufacturers can produce high-quality die castings that meet the required specifications and customer expectations.

Q: Can metal casting machinery be used for investment casting of titanium alloys?: Indeed, the application of metal casting machinery extends to the investment casting of titanium alloys. Investment casting, also referred to as lost-wax casting, encompasses the creation of a wax pattern mirroring the desired final product, followed by the application of a ceramic shell coating and subsequent elimination of the wax to form a mold. The resulting mold is then filled with molten metal, which solidifies to yield the ultimate product. Similar to other metals, titanium alloys can be cast through the investment casting process. Nevertheless, the distinct properties of titanium alloys necessitate specific considerations and adjustments. Titanium boasts a high melting point and strong reactivity with oxygen, thereby mandating specialized equipment and procedures to guarantee successful casting. Metal casting machinery can be modified to accommodate the casting of titanium alloys. The equipment must possess the capability to achieve and sustain the elevated temperatures requisite for titanium melting, while simultaneously preventing oxidation. Furthermore, a controlled atmosphere or vacuum environment may prove essential to avert contamination and maintain the quality of the cast parts. It is crucial to recognize that the casting process for titanium alloys may differ from that of other metals owing to their unique characteristics. Modifications to the mold materials, gating system design, and cooling methods may be necessary to cater to the distinctive properties of titanium alloys. In conclusion, while metal casting machinery can be employed for the investment casting of titanium alloys, it demands specialized equipment, processes, and alterations to ensure successful and high-quality castings.

Q: What are the different types of production optimization techniques used in metal casting machinery?: There are several types of production optimization techniques used in metal casting machinery. Some of the commonly employed techniques include process automation, statistical process control, lean manufacturing, Six Sigma, and computer-aided engineering. These techniques aim to enhance productivity, improve quality, reduce waste, minimize defects, and optimize the overall production process in metal casting machinery.

Q: How does metal casting machinery handle the removal of internal stress from the castings?: Metal casting machinery handles the removal of internal stress from castings through a process called stress relieving. This involves heating the castings to a specific temperature and holding them there for a certain period of time. This thermal treatment helps to redistribute and relax the internal stresses within the metal, resulting in a more stable and durable casting.

Q: How do you improve the aesthetics and corrosion resistance of castings made with metal casting machinery?: There are multiple approaches available to enhance the aesthetics and corrosion resistance of castings produced using metal casting machinery. To begin with, one can choose to utilize a more advanced casting alloy that offers improved corrosion resistance. For example, the use of stainless steel or corrosion-resistant alloys can greatly enhance the ability to resist rust and corrosion. These alloys contain higher amounts of chromium, nickel, or other elements that form a protective oxide layer on the surface, thereby preventing corrosion. Additionally, there are various techniques that can be employed to improve the surface finish of the castings. One common method involves the use of sandblasting or shot blasting to eliminate any impurities or roughness on the surface, resulting in a smoother and more aesthetically pleasing finish. Moreover, polishing or buffing can be utilized to further enhance the appearance of the castings. Another effective approach is the application of a protective coating to enhance both aesthetics and corrosion resistance. Numerous coating options are available, such as electroplating, powder coating, or paint. These coatings not only provide an attractive finish but also act as a barrier against corrosive agents, thereby extending the lifespan of the castings. Furthermore, the corrosion resistance of castings can be significantly improved through proper post-casting treatments. Heat treatment processes like annealing or stress relieving can refine the microstructure of the casting, making it more resistant to corrosion. In addition, chemical treatments like passivation or anodizing can be employed to create a protective layer on the surface of the castings, enhancing their resistance to corrosion. Lastly, the longevity and appearance of castings can be greatly enhanced through regular maintenance and proper storage. Implementing routine cleaning, ensuring adequate drainage, and protecting castings from exposure to corrosive environments or harsh weather conditions will help maintain their aesthetics and corrosion resistance over time. In conclusion, the aesthetic and corrosion resistance of castings produced using metal casting machinery can be improved by selecting appropriate alloys, enhancing surface finish, applying protective coatings, utilizing post-casting treatments, and practicing proper maintenance and storage. By employing these strategies, the overall quality and durability of the castings can be significantly enhanced.

Q: Can metal casting machinery be used for decorative purposes?: Yes, metal casting machinery can be used for decorative purposes. It enables the creation of intricate and detailed metal objects and sculptures that can be used for aesthetic purposes in various applications such as home décor, art installations, jewelry, and architectural embellishments.

Q: What are the different types of casting defects related to machining in metal casting machinery?: Metal casting machinery related to machining can experience several types of casting defects. These defects have the potential to impact the overall quality and integrity of the metal parts that are casted. Some of the casting defects commonly associated with machining include: 1. Porosity: Small voids or air bubbles trapped within the metal casting can result in this defect. Improper gating, inadequate venting, or excessive turbulence during the casting process can be the cause. Porosity weakens the part and increases its susceptibility to cracking or failure. 2. Inclusions: This defect occurs when foreign materials or impurities become embedded within the metal casting. Contaminants in the molten metal, inadequate filtering or skimming, or improper handling of the casting materials can cause inclusions. They can diminish the mechanical properties of the part and compromise its performance. 3. Shrinkage: Shrinkage defects arise from uneven cooling and solidification of the metal casting, leading to internal voids or cavities. Improper gating system design, inadequate feeding, or insufficient risers can be the cause. Shrinkage defects result in reduced strength and dimensional inaccuracies in the casted part. 4. Cold shuts: This defect manifests when two or more streams of molten metal fail to properly fuse together during the casting process. Inadequate gating or pouring techniques often cause cold shuts, resulting in a weak joint between the metal sections. Cold shuts compromise the structural integrity of the part and increase the risk of failure. 5. Misruns: Misruns occur when the molten metal does not entirely fill the mold cavity, resulting in an incomplete casting. Improper gating system design, low pouring temperature, or inadequate venting can cause this defect. Misruns lead to dimensional inaccuracies and weakened sections in the casted part. 6. Deficient machining allowance: This defect arises when the casting does not provide sufficient material for machining operations, such as milling or drilling. Improper casting design or lack of consideration for machining requirements can be the cause. Deficient machining allowance poses challenges in achieving the desired dimensions and surface finish of the final part. To ensure the production of high-quality and reliable metal parts, it is crucial to identify and address these casting defects related to machining in metal casting machinery. Proper process control, material selection, and design considerations can help minimize these defects and enhance the overall performance and durability of the casted components.

Q: Are there any special skills required to operate metal casting machinery?: Operating metal casting machinery necessitates a specific set of specialized skills. Primarily, a good comprehension of the machinery itself, encompassing its constituents, controls, and safety characteristics, is required. Being able to read and interpret technical drawings and blueprints to guarantee precise setup and operation is also necessary. Furthermore, knowledge of metallurgy and diverse metal types is vital to choose the appropriate materials and ensure the desired characteristics in the castings. A thorough understanding of the casting process, which involves various stages like pattern making, mold preparation, pouring, and cooling, is indispensable for achieving top-notch end products. Operators must also possess exceptional manual dexterity and hand-eye coordination to handle the molten metal and carry out tasks such as pouring, removing excess material, and finishing the castings. Physical strength and stamina are often demanded as some machinery components can be weighty and necessitate manual manipulation. Additionally, problem-solving skills are imperative for troubleshooting any issues that may arise during the casting process, such as mold defects or equipment malfunctions. A sharp attention to detail and the ability to adhere to instructions and safety protocols are crucial for accident prevention and ensuring the overall efficiency and effectiveness of the metal casting operation. In conclusion, while specialized training and experience are prerequisites for operating metal casting machinery, individuals with a combination of technical knowledge, physical skills, and attention to detail can proficiently operate these machines and generate high-quality castings.

Q: Can metal casting machinery produce castings with consistent quality?: Yes, metal casting machinery can produce castings with consistent quality. Metal casting machinery is designed to meet strict quality control standards and ensure that each casting produced meets the specified requirements. The machinery is equipped with advanced technologies and automation systems that enable precise control over the casting process, including temperature, pressure, and cooling rates. This helps to minimize variations and defects in the castings, resulting in consistent quality. Additionally, the machinery is regularly maintained and calibrated to ensure its optimal performance, further enhancing the consistency of the castings produced. Quality control measures such as inspection and testing are also implemented throughout the casting process to identify any deviations and ensure that only castings meeting the desired quality standards are approved. Overall, metal casting machinery is capable of producing castings with consistent quality through its advanced technology, automation systems, and stringent quality control measures.

Q: How do you protect your equipment and assets against potential damages and liabilities?: Protecting equipment and assets against potential damages and liabilities is crucial for any organization. Here are several strategies that can be implemented to ensure their safety: 1. Insurance: Obtaining comprehensive insurance coverage is an essential step in safeguarding equipment and assets. This can include property insurance, liability insurance, and business interruption insurance, among others. Adequate coverage will help mitigate financial losses in case of accidents, theft, or natural disasters. 2. Regular maintenance: Implementing a proactive maintenance program is vital to prevent equipment breakdowns and minimize potential damages. Conducting routine inspections, repairs, and servicing can extend the lifespan of equipment and reduce the likelihood of accidents or unexpected failures. 3. Security measures: Installing security systems such as surveillance cameras, alarms, and access control systems can deter theft and vandalism. Additionally, implementing proper physical security measures like locked gates, fences, and secure storage facilities can help protect assets from unauthorized access. 4. Employee training: Educating employees on proper equipment handling, maintenance procedures, and safety protocols is crucial in preventing accidents and minimizing liabilities. Regular training sessions and safety drills can reinforce the importance of following established guidelines and raise awareness of potential risks. 5. Backup and data protection: In the digital age, protecting digital assets and data is equally important. Regularly backing up critical files and data, implementing cybersecurity measures, and using firewalls and antivirus software can help prevent data breaches and minimize potential liabilities associated with data loss or theft. 6. Risk assessments: Conducting regular risk assessments can help identify potential hazards and vulnerabilities within the organization. By identifying and addressing these risks, proactive measures can be taken to minimize their impact and protect equipment and assets against potential damages and liabilities. 7. Emergency response plan: Developing a comprehensive emergency response plan is essential to minimize the impact of unforeseen events. This plan should outline clear procedures to follow in case of emergencies, including steps to protect equipment and assets, and ensure employee safety. By implementing these strategies, organizations can significantly reduce the risks associated with potential damages and liabilities, ensuring the protection and longevity of their equipment and assets.

We have developed two series of more than twenty types of die-casting machines. Seven of them have been approved as national top new products, and six new products have own the scientific progress awards in China.Our products sell well in domestic and overseas markets.Thanks to advanced manufacture technology, strict quality control, perfect quality management systems and our creative spirit.

1. Manufacturer Overview

Location	Zhejiang,China (Mainland)
Year Established	1996
Annual Output Value	Above US$100 Million
Main Markets	40.00% Eastern Europe 30.00% South America 10.00% Africa 10.00% Southeast Asia
Company Certifications	patent of invention;National Program for Torch Plan;National Main New Product Certificate;Certificate of Famous Brand in Zhejiang

2. Manufacturer Certificates

a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability

a) Trade Capacity
Nearest Port	Ningbo
Export Percentage	41% - 50%
No.of Employees in Trade Department	6-10 People
Language Spoken:	English, Chinese
b) Factory Information
Factory Size:	10,000-30,000 square meters
No. of Production Lines	Above 10
Contract Manufacturing	Design Service Offered
Product Price Range	High and/or Average