Aluminum seat

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Quick Details

Die size: 1100*600*390mm;
Die weight: 970 kg;
Die steel: Skd11;
Stamping materail: SS 304

Specifications:

Product Name	progressive dies, transfer dies, station dies, drawing dies ,FPC punching dies
Die steel	AISI D2/JIS SKD11/ Din1.2379, ASP-23, SKH-9,etc
Stamping Material Type	Carbon steel, hot-dipped galvanized steel, SECC, stainless steel, aluminum, brass, copper, plastic, rubber, FPC(flexible printed circuit) etc.
Stamping Material Thickness	0.1mm-12mm
Precision	Tolerance +/- 0.02~0.05 mm
Lead time	Depending on individual products. Normally from 35 to 60 days for T1 sample
Quality Assurance	ISO certificated factory, Application of TS16949
Surface Finish	electroplating, Powder coating, Conversion, Passivation , Anodize, Alodine, Electrophoresis, etc.
Measuring Instruments	3D CMM, Hardness Meter, Projector, Digital Height , Microscope ,etc.
Equipment	CNC Machining Center, Sodick EDM, Fine Precision Grinding Machine , 40T to 600T Press Machines, etc.
Design Software	PRO/E, Auto CAD, Solid Work , UG , Master CAM, Auto form
Applications	Automotive (chassis system, seating and door system, audio systems , cooling system); Home Appliances (TV sets, cameras, air conditioners ,DVD players); Telecommunication (Antenna base, brackets, enclosures ); Fire-fighting equipment (holding plates); In-office equipments like computers, copiers and printers, etc.

Q:How do steel structures provide resistance against wind-borne debris impact?: Steel structures provide resistance against wind-borne debris impact by virtue of their inherent strength and durability. Steel is a highly robust material that has a high tensile strength, allowing it to withstand significant external forces. When it comes to wind-borne debris, steel structures are designed to absorb the impact and distribute the load, thereby minimizing damage. One of the key features of steel structures is their ability to flex and deform without breaking. This flexibility allows the structure to absorb and dissipate the energy generated by wind-borne debris impact. Steel beams and columns are designed to bend and twist, effectively reducing the force exerted on the structure. This capability prevents catastrophic failure and ensures the structural integrity of the building. Additionally, steel structures can be designed with specific features that enhance their resistance against wind-borne debris impact. These features include reinforced connections, such as bolted or welded joints, which provide additional strength and stability. By reinforcing critical areas, steel structures are better equipped to withstand the impact of flying debris. Furthermore, the use of steel in construction allows for the implementation of advanced design techniques. Computer-aided simulations and wind tunnel testing enable engineers to accurately assess the potential impact of wind-borne debris and design structures accordingly. This precise analysis helps in determining the required thickness, shape, and positioning of steel elements to optimize their resistance to impact. Overall, steel structures offer superior resistance against wind-borne debris impact due to their strength, flexibility, and advanced design capabilities. By employing these attributes, steel structures ensure the safety of occupants and protect against potential damage caused by severe weather conditions.

Q:How do steel structures perform in terms of water or moisture resistance and durability?: Steel structures have excellent water and moisture resistance due to their inherent properties, such as corrosion resistance and waterproof coatings. This makes them highly durable against water-related damages, such as rust or decay. Additionally, steel's strength and durability enable it to withstand various environmental conditions, ensuring long-term structural integrity and reliability.

Q:What is the difference between bolted and welded connections?: Bolted and welded connections are two commonly used methods for joining structural components together. The main difference between the two lies in the way they transmit forces and the ease of installation and removal. Bolted connections involve using bolts, nuts, and washers to fasten two or more components together. The components are typically pre-drilled with matching holes, and the bolted joint is created by tightening the bolts to a specified torque. Bolted connections offer several advantages, such as ease of assembly and disassembly, adjustability, and the ability to replace individual components if necessary. They also allow for easier inspection and maintenance. However, bolted connections may require more space and are generally not as strong as welded connections. On the other hand, welded connections involve fusing the components together using heat and pressure. This creates a permanent joint that is highly resistant to shear and bending forces. Welded connections are typically stronger and more rigid than bolted connections, making them suitable for high load-bearing applications. They are also more compact and can be more aesthetically pleasing since there are no visible bolts or fasteners. However, welded connections are difficult to modify or repair, and the welding process requires skilled labor and specialized equipment. In summary, bolted connections offer ease of installation, adjustability, and the ability to replace components, while welded connections provide superior strength, rigidity, and a more compact design. The choice between the two methods depends on the specific requirements of the application, such as load-bearing capacity, ease of maintenance, and the availability of skilled labor and equipment.

Q:How does the design of steel structures differ for industrial applications?: There are several key differences between the design of steel structures for industrial applications and other types of structures. The main focus is on meeting the specific demands of industrial environments, including strength, durability, and functionality. One major distinction is the need for industrial structures to support larger scale and heavier loads. These structures often house heavy machinery, equipment, and materials that exert significant loads. Therefore, the design must ensure that the structure can withstand these loads without compromising its integrity. Another important factor is the consideration of dynamic loads and vibrations. Industrial facilities often involve the operation of heavy machinery, which generates vibrations and dynamic forces. The design must incorporate measures to absorb these forces and ensure the stability and safety of the structure. Furthermore, the design must address the specific needs of the industry in terms of functionality and practicality. Industrial facilities require large open spaces, high ceilings, and wide column spacing to accommodate storage, production lines, and machinery. The design should provide flexibility for layout changes and expansion to adapt to evolving industrial needs. Moreover, steel structures in industrial environments are exposed to harsh conditions such as extreme temperatures, corrosive substances, and potential impact from heavy objects. The design must incorporate protective measures such as specialized coatings and materials to withstand these conditions and prevent corrosion or deterioration. Lastly, the design must also consider the economic aspect. Industrial facilities are long-term investments, so the design should optimize material usage, construction costs, and maintenance requirements while ensuring structural integrity and functionality. In conclusion, the design of steel structures for industrial applications differs by focusing on strength, durability, functionality, and practicality. It must account for larger scale and heavier loads, address dynamic loads and vibrations, provide flexibility for layout changes, protect against harsh conditions, and optimize economic considerations.

Q:What are the considerations for designing steel structures for sound insulation?: When designing steel structures for sound insulation, several considerations need to be taken into account. First and foremost, the choice of materials and construction methods should aim to minimize sound transmission through the structure. This may involve using sound-absorbing or sound-blocking materials, such as acoustic panels or insulation, to reduce the transfer of sound waves. Additionally, the design should consider the structural integrity of the steel components. Any joints or connections in the structure should be carefully designed to minimize the transmission of sound vibrations. The use of resilient mounts or isolators can help to isolate the steel elements from the surrounding structure, reducing the transfer of vibrations and consequently minimizing sound transmission. Furthermore, the layout and arrangement of the steel structure should be optimized to enhance sound insulation. This may involve incorporating features such as double walls or floors, as well as utilizing air gaps or insulation layers to create barriers against sound waves. Attention should also be given to the placement of openings, such as doors or windows, which can be potential weak points for sound transmission. Lastly, it is crucial to consider the specific requirements and regulations for sound insulation in the intended environment. Different settings, such as residential, commercial, or industrial, may have varying standards and guidelines that need to be met. Therefore, understanding and incorporating these requirements into the design process is essential to ensure effective sound insulation in steel structures.

Q:What are the considerations for steel structure design in flood-prone areas?: In flood-prone areas, there are various important factors to consider when designing steel structures. These factors include: 1. Flood depth and velocity: It is crucial to take into account the maximum expected flood depth and velocity in the area. This information helps determine the necessary height and strength of the steel structure to withstand the force of the floodwaters. 2. Foundation design: The foundation of the steel structure should be able to resist the buoyancy and hydrostatic pressures exerted by the floodwaters. Special attention should be given to the type and depth of the foundation, considering factors like soil conditions and the potential for scouring. 3. Material selection: The choice of materials is vital in flood-prone areas. Steel, known for its durability and corrosion resistance, is often preferred. However, it is important to use steel that has a high resistance to corrosion, such as stainless steel or galvanized steel, to prevent degradation due to prolonged exposure to water. 4. Elevation and floodproofing: The design should include an appropriate elevation to prevent floodwaters from entering the structure. This can be achieved by raising the floor level above the expected flood level or incorporating flood barriers, flood gates, or other floodproofing measures to protect the structure. 5. Drainage and flood management: The design should incorporate adequate drainage systems to efficiently remove floodwaters. This may involve the installation of pumps, drainage channels, or other flood management systems to prevent water accumulation around the steel structure. 6. Resilience and redundancy: To enhance the resilience of the steel structure, it is important to consider redundant systems and components. This includes redundant power supplies, emergency backup systems, and redundancies in structural elements to ensure the structure remains functional during and after a flood event. 7. Local regulations and guidelines: Adhering to local regulations and guidelines specific to the flood-prone area is crucial. These regulations may include setback requirements, floodplain management guidelines, and building codes that dictate specific design criteria for structures in flood-prone areas. By carefully considering these factors, engineers and designers can develop resilient and durable steel structures capable of withstanding the challenges posed by flood-prone areas. Additionally, incorporating sustainable and environmentally friendly design principles can help minimize the impact of the structure on the surrounding ecosystem.

Q:How are steel structures used in the automotive industry?: Steel structures are widely used in the automotive industry for various applications. One of the primary uses of steel structures in automobiles is in the manufacturing of car bodies and chassis. Steel offers excellent strength and durability, making it an ideal material for creating sturdy and safe structures that can withstand the rigors of everyday use. In car bodies, steel structures provide the necessary structural integrity and protection to occupants in the event of a collision. Steel's high strength-to-weight ratio ensures that the body can withstand impact forces and minimize the damage to passengers. Moreover, steel structures contribute to the overall stability and handling of the vehicle, enhancing the driving experience and maneuverability. Steel is also used extensively in the construction of automotive chassis, which serves as the framework that supports the vehicle's weight and components. Chassis made from steel offer exceptional stiffness and rigidity, ensuring a stable platform for suspension systems, engines, drivetrains, and other vital components. The use of steel in chassis construction contributes to improved safety, handling, and overall vehicle performance. Additionally, steel structures find application in the production of various automotive components such as engine parts, exhaust systems, and suspension components. Steel's high strength and resistance to deformation make it an ideal choice for these critical components, ensuring their longevity and reliability. Moreover, steel structures are favored in the automotive industry due to their cost-effectiveness and ease of manufacturing. Steel is readily available, making it a cost-efficient material for mass production. Furthermore, its malleability allows for complex shapes and designs, enabling manufacturers to create intricate automotive structures and components. In summary, steel structures play a crucial role in the automotive industry by providing strength, durability, and safety to car bodies, chassis, and various components. Their high strength-to-weight ratio, cost-effectiveness, and ease of manufacturing make steel an ideal material for creating reliable and efficient vehicles.

Q:What is the role of steel in plumbing and water supply systems?: Steel plays a vital role in plumbing and water supply systems due to its strength, durability, and corrosion resistance. It is commonly used in various components and infrastructure such as pipes, fittings, valves, and tanks. Firstly, steel pipes are widely used in plumbing and water supply systems due to their high strength and ability to withstand high pressure and temperature. They are commonly used for transporting both cold and hot water, as well as other fluids like gas and sewage. Steel pipes are available in different sizes and thicknesses to accommodate different needs and can be easily welded or threaded to create a seamless network of supply lines. Additionally, steel fittings and valves are crucial in plumbing systems as they allow for proper control and regulation of the water flow. Fittings such as elbows, tees, and couplings are used to connect pipes at different angles and directions, enabling the creation of complex plumbing networks. Valves, on the other hand, are used to control the flow and direction of water, allowing for easy maintenance and repair of the system. Moreover, steel tanks are commonly used for storing water in both residential and commercial buildings. These tanks are designed to be robust and leak-proof, ensuring the safe storage of water for various purposes. Steel tanks can be customized to different sizes and capacities, making them suitable for different applications ranging from small residential water storage to large-scale industrial water reserves. One of the key advantages of steel in plumbing and water supply systems is its corrosion resistance. Steel pipes and tanks are often coated with protective layers such as zinc or epoxy to prevent corrosion and extend their lifespan. This is especially important in areas with harsh water conditions or high levels of chemical contaminants that may cause corrosion and degradation of other materials. In summary, the role of steel in plumbing and water supply systems is indispensable. Its strength, durability, and corrosion resistance make it an ideal choice for various components and infrastructure, ensuring the safe and efficient transportation and storage of water in both residential and commercial settings.

Q:What are the design considerations for steel structures in areas with high seismic activity?: Design considerations for steel structures in areas with high seismic activity include: 1. Seismic design codes: Compliance with local building codes and regulations specific to seismic design is crucial. These codes outline minimum requirements for structural design, including strength, ductility, and detailing provisions. 2. Structural analysis: Thorough seismic analysis is necessary to determine the expected forces and ground motion characteristics. This includes evaluating the structure's response to different seismic events, such as earthquakes, and ensuring adequate structural integrity. 3. Ductility and energy dissipation: Steel structures should be designed to have sufficient ductility, allowing them to absorb and dissipate seismic energy during an earthquake. This is achieved through the use of adequate connections, member detailing, and reinforcement. 4. Redundancy and redundancy: Incorporation of redundancy and robustness in the structural system can enhance its ability to withstand seismic forces. Redundancy involves providing multiple load paths within the structure, ensuring that the failure of a single component does not lead to catastrophic collapse. 5. Foundation design: The foundation system should be designed to withstand the ground shaking and lateral forces generated by an earthquake. Proper soil investigation, selection of appropriate foundation types (such as deep foundations), and consideration of soil-structure interaction are crucial. 6. Non-structural elements: Consideration should be given to the design and detailing of non-structural elements, such as partitions, cladding, and equipment, to ensure their ability to withstand seismic forces and prevent collapse or damage during an earthquake. 7. Quality control and construction practices: Strict quality control measures should be implemented during construction to ensure proper installation, welding, and connection detailing. Regular inspections and adherence to high construction standards are essential to ensure the structure's integrity. By considering these design considerations, steel structures can be made more resistant to the damaging effects of earthquakes in areas with high seismic activity.

Q:What are the considerations for steel structure design in corrosive environments?: When designing steel structures for corrosive environments, there are several important considerations that need to be taken into account. These considerations include: 1. Material selection: Choosing the right type of steel is crucial in corrosive environments. Stainless steel or galvanized steel are often preferred due to their high resistance to corrosion. These materials have a protective layer that forms on their surface, providing a barrier against corrosive elements. 2. Coatings and finishes: Applying protective coatings or finishes can further enhance the corrosion resistance of steel structures. Common coatings used in corrosive environments include epoxy, zinc-rich, or polyurethane coatings. These coatings act as a barrier, preventing corrosive substances from coming into contact with the steel surface. 3. Design for drainage: Proper drainage is essential in corrosive environments to prevent the accumulation of corrosive substances. The design should include sufficient slope and appropriate drainage systems to ensure that water or other corrosive liquids do not collect on the steel structure. 4. Ventilation and airflow: Adequate ventilation is necessary to mitigate the effects of corrosive fumes or gases. Proper airflow helps to disperse corrosive substances and reduce their concentration, minimizing the potential for corrosion. 5. Maintenance and inspections: Regular maintenance and inspections are crucial in corrosive environments to identify any signs of corrosion and take prompt actions. This may include cleaning the structure, repairing damaged coatings, or replacing corroded parts. 6. Consideration of environmental factors: Corrosive environments can vary in terms of the specific corrosive substances present, temperature, humidity, and other environmental factors. The design should account for these variations to ensure the steel structure can withstand the specific conditions it will be exposed to. 7. Compatibility with other materials: In some cases, steel structures may come into contact with other materials that can accelerate corrosion. It is important to consider the compatibility between different materials and take appropriate measures to prevent galvanic corrosion or other forms of accelerated corrosion. By carefully considering these factors, engineers can design steel structures that are better equipped to withstand corrosive environments, ensuring their longevity and structural integrity.

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