Steel Tile Roll Forming Machine in Good Shape

Steel Tile Roll Forming Machine in Good Shape System 1

Steel Tile Roll Forming Machine in Good Shape

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Loading Port:: Tianjin

Payment Terms:: TT OR LC

Min Order Qty:: 1 pc

Supply Capability:: 100 pc/month

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STEEL TILE ROLL FORMING MACHINE

1.Structure of steel tile roll forming machine：

Steel tile roll forming machine consists of feeding, forming, after forming cutting production of color plate smooth appearance beautiful appearances, uniform lacquer veins, high strength, durable, widely used in industrial and civil buildings, such as workshop, warehouse, gymnasium, exhibition halls, theaters and other surface and wall.

2.Main Features of the steel tile roll forming machine：

The tile roll forming machine has the advantages of good corrosion resistance, colorful, beautiful appearance, convenient processing molding and the advantages of the the original strength of the steel plate and the cost is low.

First generation and second generation "automatic moulding color tile equipment" adopt "swinging cylinder driving sliding table", "swinging cylinder" belong to "moulded caigang watts equipment" is "extremely fragile" in accessories, if the forming speed is too fast, cause a large sliding table shock, buffer vibration easily, cause the tiles have crack, is the first and the second generation "stubborn" in the color tile equipment. So the fastest forming up to 6 pieces per minute.

3.Steel tile roll forming machine Images

Steel Tile Roll Forming Machine in Good Shape

4.Steel tile roll forming machine Specification

Steel tile roll forming machine has a lot of parameters to set, by using the text screen or touch screen setting. Parameter setting, which has two kinds of equipment parameters and user setting.

Equipment parameters: single pulse length, impulse, molding, molding time, cutter and so on.

User parameters: the number, length, pitch, the first section, small section, section number, preloading and so on.

Main moter power 5.5KW

Hydraulic station power 4KW

Hydraulic oil pump CB-E310

Sprocket P-25.4

Roller station 13

Yield strength 32MPa

Diameter of principal axis 90MM

Material of roller 45#steel hard chrome plating

Processing speed 10-15m/min

Thickness 0.3-1.2 mm

Installation dimension about(L*W*H) 7.5*1.3*1.5M

Total weight 4.2T

Equipment parts includes:roll forming system, hydraulic system, PLC frequency conversion control system, counter, cutting system,decoiler .

5.FAQ

We have organized several common questions for our clients，may help you sincerely：

1. What’s your machine installation & commissioning, training:

1or2 technicians will be dispatched to Buyer’s plant for installation & commissioning. Work period: in 5 days. The expense of round trip tickets, accommodation, safety and interpretation shall be covered by Buyer, additional pay allowance to the technicians.

2. Can you make machine according to my design?

Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.

3. What is the warranty for our machine?

We have one year guarantee, and provide whole life's technical support.

4.Is the machine automatic?

Yes, it can be manual and automatic.

Q: What are the different types of mechanical property inspection methods used in metal casting machinery?: There are several different types of mechanical property inspection methods used in metal casting machinery. These methods are employed to assess the quality and integrity of cast metal parts, ensuring they meet the required specifications and performance standards. Some of the commonly used mechanical property inspection methods in metal casting machinery include: 1. Tensile Testing: This method involves subjecting a test specimen to a tensile force until it fractures. The resulting data helps determine the material's strength, ductility, and other mechanical properties. 2. Hardness Testing: This method measures the material's resistance to indentation or scratching. Different hardness testing techniques, such as Rockwell, Vickers, or Brinell, may be used depending on the specific requirements. 3. Impact Testing: This method assesses the material's ability to absorb energy under high-velocity impact forces. It involves striking a test specimen with a pendulum or hammer and measuring the energy absorbed during fracture. 4. Fatigue Testing: This method evaluates the material's resistance to repeated loading or cyclic stresses. It helps determine the fatigue strength, endurance limit, and fatigue life of the metal casting. 5. Bend Testing: This method involves subjecting a test specimen to a bending force until it fractures or exhibits a specific level of deformation. It helps assess the material's flexibility, ductility, and resistance to cracking. 6. Compression Testing: This method measures the material's resistance to compression forces. It involves applying a compressive load to a test specimen until it fails and provides information on compressive strength and deformation properties. 7. Non-destructive Testing (NDT): These methods allow for the inspection of materials without causing damage to the metal casting. Common NDT techniques used in metal casting machinery include ultrasonic testing, radiographic testing, magnetic particle inspection, and dye penetrant testing. By utilizing these mechanical property inspection methods, manufacturers can ensure that metal castings meet the required quality standards and performance criteria. These inspections play a crucial role in maintaining the structural integrity and reliability of metal components used in various industries such as automotive, aerospace, and construction.

Q: What are the different types of non-destructive testing methods used in metal casting machinery?: There are several different types of non-destructive testing (NDT) methods used in metal casting machinery to ensure the quality and integrity of the castings. These methods allow for the detection and evaluation of defects or abnormalities without causing any damage to the product being tested. Some of the commonly used NDT methods in metal casting machinery include: 1. Visual inspection: This is the most basic form of NDT, where a qualified inspector visually examines the casting for any surface defects such as cracks, porosity, or deformities. It is a simple and cost-effective method but may not detect internal defects. 2. Magnetic particle testing (MT): This method involves the application of a magnetic field to the casting and the use of magnetic particles to detect surface and near-surface defects. It is particularly effective in detecting defects such as cracks and seams. 3. Liquid penetrant testing (PT): Also known as dye penetrant testing, this method involves the application of a dye or fluorescent liquid to the casting's surface. The liquid penetrates into surface defects, and excess liquid is removed. A developer is then applied to draw the penetrant out of the defect, making it visible under ultraviolet light. PT is suitable for detecting surface cracks, porosity, and other surface defects. 4. Ultrasonic testing (UT): This method uses high-frequency sound waves to detect internal defects in the casting. A transducer emits sound waves, which are reflected back when they encounter a defect or an interface within the casting. By analyzing the reflected waves, an inspector can determine the size, location, and nature of the defect. 5. Radiographic testing (RT): This method involves the use of X-rays or gamma rays to create an image of the casting. The radiation passes through the casting and is captured on a film or digital detector. The resulting image allows for the detection of both internal and surface defects, such as cracks, porosity, and shrinkage. 6. Eddy current testing (ECT): This method uses electromagnetic induction to detect surface and near-surface defects and measure the thickness of coatings. A probe creates an alternating magnetic field that induces electrical currents in the casting. Any changes in the electrical conductivity or magnetic permeability caused by defects can be detected and analyzed. These various non-destructive testing methods play a crucial role in ensuring the quality and reliability of metal castings produced by machinery. By employing these techniques, manufacturers can identify and rectify any defects or abnormalities before the casting is put into service, thereby preventing potential failures and ensuring customer satisfaction.

Q: How does metal casting machinery handle the removal of internal stress from the castings?: Metal casting machinery handles the removal of internal stress from castings through a process called stress relieving. This involves heating the castings to a specific temperature and holding them there for a certain period of time. This thermal treatment helps to redistribute and relax the internal stresses within the metal, resulting in a more stable and durable casting.

Q: How does metal casting machinery handle the removal of risers from the castings?: Metal casting machinery typically handles the removal of risers from castings through various methods such as using cutting or grinding tools, hydraulic or mechanical presses, or even manual labor. The specific approach depends on the size and complexity of the casting, as well as the type of metal being used. Overall, the goal is to remove the excess material (riser) attached to the casting while minimizing any damage to the final product.

Q: What are the common finishing processes used for castings produced by metal casting machinery?: Some common finishing processes used for castings produced by metal casting machinery include grinding, sanding, polishing, deburring, and surface treatment such as painting or coating. These processes are essential to remove any rough edges, improve the surface quality, and enhance the overall appearance of the castings.

Q: What are the different types of casting defects that can occur in sand casting?: Some of the common types of casting defects that can occur in sand casting include shrinkage defects, porosity, misruns, cold shuts, sand inclusion, and metal penetration.

Q: How does metal casting machinery handle the removal of inclusions and impurities from the castings?: Metal casting machinery handles the removal of inclusions and impurities from the castings through various methods and processes. One of the most common techniques used is called degassing. Degassing involves the introduction of a gas, such as inert gases like argon or nitrogen, into the molten metal. This gas reacts with the impurities, such as hydrogen or oxygen, causing them to rise to the surface and be removed. Another method is called fluxing, where a flux material is added to the molten metal. This flux reacts with the impurities, forming a slag that can be easily removed. Fluxing is particularly effective in removing sulfur and phosphorus, which are common impurities in metal castings. Filtration is also an important step in removing inclusions and impurities. Ceramic or sand filters are used to trap and remove any solid particles or foreign materials present in the molten metal. These filters are designed to allow the clean metal to pass through while retaining the impurities. In addition to these techniques, metal casting machinery may also utilize other processes such as skimming, where a layer of impurities is physically removed from the surface of the molten metal. This is typically done using a ladle or a skimmer tool. Overall, metal casting machinery employs a combination of degassing, fluxing, filtration, and skimming processes to effectively remove inclusions and impurities from the castings. These methods ensure that the final product meets the desired quality and performance standards.

Q: Can metal casting machinery be used for sand casting?: Yes, metal casting machinery can be used for sand casting. Sand casting is a casting process that uses sand as the mold material, and metal casting machinery can be utilized to pour molten metal into the sand molds, creating the desired metal castings.

Q: How does metal casting machinery handle the removal of mold coatings from the castings?: Mold coatings on castings are typically removed by metal casting machinery using various methods. One commonly used method involves the use of mechanical means such as shot blasting or sand blasting. Shot blasting entails propelling small metallic or ceramic particles onto the casting's surface at high speeds, effectively eliminating the mold coating. Conversely, sand blasting achieves the same result by propelling fine sand particles using compressed air. Another approach is to apply heat. Certain metal casting machinery integrates a heating system that can burn off or vaporize the mold coating. This technique is particularly effective for organic mold coatings or those containing volatile compounds. By subjecting the casting to high temperatures, the mold coating is essentially combusted, leaving a clean surface. Chemical methods are also utilized for mold coating removal. Specific chemicals or solvents are employed to dissolve or loosen the mold coating, facilitating its removal. These chemicals are typically applied to the casting and allowed to react with the mold coating before being rinsed off or washed away. In some cases, a combination of these methods is used to ensure thorough removal of the mold coating. The choice of method depends on factors such as the type of mold coating, the casting material, and the specific requirements of the casting process. In summary, metal casting machinery employs a range of techniques, including mechanical, thermal, and chemical methods, to effectively remove mold coatings from castings. This ensures the production of clean and ready-to-use final products.

Q: How does metal casting machinery handle the removal of sand from castings?: Metal casting machinery uses several methods to handle the removal of sand from castings. One common method is called shakeout, which involves the use of a vibrating table or conveyor belt to shake off the sand from the castings. The vibrations help to loosen the sand particles, allowing them to separate from the castings. Another method is called blasting, where high-pressure air or abrasive materials are used to remove the sand. This process is particularly effective for intricate or hard-to-reach areas of the casting. In some cases, the castings may undergo a process called shot blasting, where small metal pellets are blasted at high speeds onto the castings. This helps to not only remove the sand but also smooth out any rough surfaces or imperfections on the castings. After the sand is removed, the castings may go through a cleaning process to further remove any remaining sand particles. This can involve techniques such as water or chemical baths, brushing, or tumbling. Overall, metal casting machinery employs various techniques to handle the removal of sand from castings, ensuring that the final product is clean, smooth, and ready for further processing or use.

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