Steel Tile Roll Forming Machine in Good Shape

Steel Tile Roll Forming Machine in Good Shape System 1

Steel Tile Roll Forming Machine in Good Shape

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Loading Port:: Tianjin

Payment Terms:: TT OR LC

Min Order Qty:: 1 pc

Supply Capability:: 100 pc/month

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STEEL TILE ROLL FORMING MACHINE

1.Structure of steel tile roll forming machine：

Steel tile roll forming machine consists of feeding, forming, after forming cutting production of color plate smooth appearance beautiful appearances, uniform lacquer veins, high strength, durable, widely used in industrial and civil buildings, such as workshop, warehouse, gymnasium, exhibition halls, theaters and other surface and wall.

2.Main Features of the steel tile roll forming machine：

The tile roll forming machine has the advantages of good corrosion resistance, colorful, beautiful appearance, convenient processing molding and the advantages of the the original strength of the steel plate and the cost is low.

First generation and second generation "automatic moulding color tile equipment" adopt "swinging cylinder driving sliding table", "swinging cylinder" belong to "moulded caigang watts equipment" is "extremely fragile" in accessories, if the forming speed is too fast, cause a large sliding table shock, buffer vibration easily, cause the tiles have crack, is the first and the second generation "stubborn" in the color tile equipment. So the fastest forming up to 6 pieces per minute.

3.Steel tile roll forming machine Images

Steel Tile Roll Forming Machine in Good Shape

4.Steel tile roll forming machine Specification

Steel tile roll forming machine has a lot of parameters to set, by using the text screen or touch screen setting. Parameter setting, which has two kinds of equipment parameters and user setting.

Equipment parameters: single pulse length, impulse, molding, molding time, cutter and so on.

User parameters: the number, length, pitch, the first section, small section, section number, preloading and so on.

Main moter power 5.5KW

Hydraulic station power 4KW

Hydraulic oil pump CB-E310

Sprocket P-25.4

Roller station 13

Yield strength 32MPa

Diameter of principal axis 90MM

Material of roller 45#steel hard chrome plating

Processing speed 10-15m/min

Thickness 0.3-1.2 mm

Installation dimension about(L*W*H) 7.5*1.3*1.5M

Total weight 4.2T

Equipment parts includes:roll forming system, hydraulic system, PLC frequency conversion control system, counter, cutting system,decoiler .

5.FAQ

We have organized several common questions for our clients，may help you sincerely：

1. What’s your machine installation & commissioning, training:

1or2 technicians will be dispatched to Buyer’s plant for installation & commissioning. Work period: in 5 days. The expense of round trip tickets, accommodation, safety and interpretation shall be covered by Buyer, additional pay allowance to the technicians.

2. Can you make machine according to my design?

Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.

3. What is the warranty for our machine?

We have one year guarantee, and provide whole life's technical support.

4.Is the machine automatic?

Yes, it can be manual and automatic.

Q:How does metal casting machinery handle the removal of surface defects from the castings?: Metal casting machinery handles the removal of surface defects from castings through various processes. One common method is using grinding or abrasive tools to remove excess material or irregularities on the surface of the casting. This process helps to smooth out any rough spots or uneven surfaces, ensuring a more aesthetically pleasing and functional final product. Additionally, metal casting machinery may employ techniques such as shot blasting or sandblasting to remove surface defects. Shot blasting involves forcefully propelling small metal particles or abrasive materials onto the surface of the casting, which helps to remove any impurities, scale, or oxide layers. Sandblasting, on the other hand, uses a high-pressure stream of sand or other abrasive materials to achieve a similar effect. Furthermore, metal casting machinery can also utilize chemical treatments to address surface defects. For instance, pickling involves immersing the casting in a solution that removes oxides and other impurities from the surface. This process helps to improve the overall appearance and quality of the casting. In some cases, metal casting machinery may employ additional techniques like heat treatment or metal finishing processes to further enhance the surface quality of the castings. Heat treatment can help eliminate any residual stresses or improve the mechanical properties of the casting, while metal finishing processes like electroplating or powder coating can provide a protective layer and enhance the aesthetic appeal of the final product. Overall, metal casting machinery employs a combination of techniques to handle the removal of surface defects from castings. These methods aim to achieve a smooth, defect-free surface, ensuring that the castings meet the desired specifications and requirements.

Q:How does metal casting machinery handle the control of temperature during the casting process?: Metal casting machinery utilizes various techniques to control temperature during the casting process. One common method is through the use of a furnace, which is responsible for heating the metal to its desired temperature. The temperature control in the furnace is often achieved using advanced technology such as thermocouples or pyrometers, which continuously monitor the temperature and make adjustments accordingly. In addition to the furnace, metal casting machinery also employs other temperature control mechanisms. One such mechanism is the use of cooling systems, which help in regulating the temperature of the molds and the casting area. These cooling systems can be in the form of water-based or air-based cooling methods, depending on the specific requirements of the casting process. Furthermore, some metal casting machinery incorporates temperature control systems directly into the molds themselves. These systems can include heating elements or cooling channels that are embedded within the mold cavity. By controlling the temperature of the mold, the machinery ensures that the molten metal solidifies at the desired rate, preventing any defects or inconsistencies in the final cast product. To maintain a consistent temperature throughout the casting process, metal casting machinery may also employ insulation materials. These materials help in minimizing heat loss and maintaining a stable temperature within the machinery and the casting area. Overall, metal casting machinery employs a combination of furnaces, cooling systems, temperature control systems within the molds, and insulation materials to effectively handle the control of temperature during the casting process. These various techniques ensure that the metal is heated, cooled, and solidified at the appropriate temperatures, resulting in high-quality cast products.

Q:How are the final products removed from the mold using metal casting machinery?: The final products are removed from the mold using metal casting machinery through a process called ejection. This involves applying hydraulic or mechanical force to push or pull the finished piece out of the mold cavity. The machinery is designed to ensure a smooth and controlled removal to prevent any damage to the cast part.

Q:How does metal casting machinery handle the post-processing operations of castings?: The post-processing operations of castings are typically managed by metal casting machinery, which combines automated processes and manual intervention. Once the casting process is finished, the castings are taken out of the molds and undergo various post-processing operations to achieve the desired final product. A common post-processing operation involves removing excess material or rough edges, which is usually done using automated machinery like grinders, saws, or CNC machines. These machines are programmed to precisely eliminate any unwanted material, ensuring that the castings meet the required specifications. Metal casting machinery also commonly utilizes shot blasting or tumbling techniques to eliminate any remaining sand or debris from the castings' surfaces. Shot blasting involves using high-speed particles to clean and smooth the surface, while tumbling entails placing the castings into a rotating container with abrasive media to remove any remaining impurities. In addition, metal casting machinery may include equipment for heat treatment processes such as annealing, tempering, or quenching. These processes enhance the mechanical properties of the castings, such as hardness, strength, or ductility, and are crucial for specific applications. Sometimes, manual intervention is necessary for post-processing operations, especially when dealing with complex or intricate castings. Skilled operators may perform tasks like welding, machining, or surface finishing using specialized tools and techniques. This manual intervention ensures that the castings meet the required specifications and quality standards. Overall, metal casting machinery handles the post-processing operations of castings by combining automated processes and manual intervention, depending on the complexity and requirements of the castings. This guarantees that the castings are finished according to the desired specifications and are ready for their intended applications.

Q:What are the different types of coatings used with metal casting machinery?: There are various types of coatings that are commonly used with metal casting machinery. These coatings are applied to the die or mold surfaces to improve the quality of the casting and to increase the lifespan of the mold. Some of the different types of coatings used in metal casting machinery include: 1. Refractory coatings: These coatings are made from refractory materials such as zircon, graphite, or alumina. They provide a protective layer on the mold surface, preventing the molten metal from reacting with the mold material and reducing defects like metal penetration, erosion, or sand burn-in. 2. Ceramic coatings: Ceramic coatings are typically made from materials like silica, alumina, or zirconia. They offer excellent heat resistance, thermal shock resistance, and high hardness. Ceramic coatings are used to enhance the surface finish of the casting, improve dimensional accuracy, and reduce casting defects like porosity or surface roughness. 3. Anti-stick coatings: These coatings are designed to prevent the adhesion of molten metal to the mold surface. They are often made from materials like boron nitride or graphite. Anti-stick coatings ensure easy release of the casting from the mold, reducing the risk of damage or defects. 4. Release coatings: These coatings are used to facilitate the easy removal of the casting from the mold. They provide a lubricating layer between the mold and the casting, minimizing the friction between the two and preventing the casting from sticking to the mold. Common materials used for release coatings include silicone-based compounds or water-based emulsions. 5. Protective coatings: These coatings are applied to the metal components of the casting machinery to protect them from corrosion, wear, or abrasion. They can be made from various materials such as metallic alloys, polymer-based compounds, or ceramic materials. Protective coatings prolong the lifespan of the machinery and ensure better performance. Overall, the choice of coating depends on factors like the type of metal being cast, the desired surface finish, the complexity of the casting, and the specific requirements of the casting process. Each type of coating has its own unique properties and advantages, and selecting the appropriate coating is crucial in achieving high-quality castings and optimizing the efficiency of metal casting machinery.

Q:What are the different types of molding sands used in metal casting machinery?: There are several different types of molding sands used in metal casting machinery, each with its own unique properties and applications. 1. Green Sand: Green sand is the most commonly used molding sand in metal casting. It is a mixture of silica sand, clay, water, and additives like coal dust or wood flour. Green sand is affordable, readily available, and easy to work with. It can be reused multiple times by reconditioning or reprocessing. 2. Dry Sand: Dry sand, as the name suggests, does not contain any moisture. It is made by mixing silica sand with a binder, like clay or resin, and is used for high-quality castings that require precise dimensions and a smooth surface finish. Dry sand molds are more stable and have better dimensional accuracy than green sand molds. 3. Loam Sand: Loam sand is a mixture of sand, clay, and organic materials like straw or horse dung. It is typically used for large and irregularly shaped castings. Loam sand molds are highly flexible and can withstand the weight of molten metal without deforming. 4. Facing Sand: Facing sand is a fine-grained sand used on the face of the mold cavity to give a smooth and clean surface finish to the casting. It is usually made from high-quality silica sand and is mixed with clay or other binders to improve its strength and adhesion. 5. Backing Sand: Backing sand, also known as floor sand, is used to support the facing sand and provide strength to the mold cavity. It is coarser in texture and contains larger grains compared to facing sand. Backing sand is usually made from silica sand mixed with clay and other additives for improved strength and permeability. 6. Core Sand: Core sand is used to create internal cavities or cores within the mold. These cores provide the required shape and structure to the casting. Core sand is typically made from silica sand mixed with a binder, like resin or oil, to give it the necessary strength and stability. 7. Oil Sand: Oil sand is a type of core sand that is mixed with oil instead of water. It is used for making large and complex castings that require high precision and dimensional accuracy. Oil sand cores have good strength, excellent dimensional stability, and can be easily removed from the casting without any damage. Each type of molding sand has its own advantages and limitations, and the choice of sand depends on factors such as the size, complexity, and desired surface finish of the casting, as well as the metal being cast and the production requirements.

Q:How is the durability of castings ensured with metal casting machinery?: The durability of castings is ensured with metal casting machinery through various processes and quality control measures implemented during the casting production. Firstly, the selection of the right casting materials is crucial for ensuring durability. Different types of metals and alloys have varying levels of strength and resistance to wear and corrosion. By selecting the appropriate material for the specific application, the durability of the castings can be enhanced. Secondly, the metal casting machinery ensures the proper melting and pouring of the molten metal into the molds. The machinery is designed to provide the right temperature and controlled pouring speed to achieve uniform filling of the mold cavity. This helps in preventing defects such as porosity, shrinkage, or insufficient filling, which can compromise the durability of the castings. Moreover, the use of advanced molding techniques and technologies in metal casting machinery helps in achieving precise and accurate casting shapes. This ensures that the castings have the required dimensions and structural integrity, which are essential for their durability. Furthermore, the metal casting machinery is equipped with quality control measures such as non-destructive testing (NDT) techniques. NDT methods like X-ray, ultrasound, or magnetic particle inspection are used to detect any internal defects or irregularities in the castings that may affect their durability. By identifying and addressing these issues, the machinery helps in producing high-quality and durable castings. In addition, the machinery also allows for the implementation of post-casting processes such as heat treatment or surface finishing. These processes are important for enhancing the mechanical properties, surface hardness, and corrosion resistance of the castings, thereby improving their durability. Overall, the metal casting machinery plays a crucial role in ensuring the durability of castings by selecting the right materials, achieving precise casting shapes, implementing quality control measures, and facilitating post-casting processes. Through these measures, the machinery helps in producing durable castings that can withstand the intended application and environmental conditions.

Q:What are the disadvantages of metal casting machinery?: Some disadvantages of metal casting machinery include the high initial cost of purchasing and setting up the equipment, the need for skilled operators to operate and maintain the machinery properly, and the limitations in terms of the size and complexity of the castings that can be produced. Additionally, metal casting machinery can be time-consuming and require significant energy consumption, and there is also a risk of emissions and waste generation during the casting process.

Q:What are the common defects that can occur in continuous casting using metal casting machinery?: Some common defects that can occur in continuous casting using metal casting machinery include surface cracks, internal cracks, surface defects such as hot tears and cold shuts, porosity, segregation, and non-uniform cooling leading to inconsistent dimensions and shape.

Q:What are the cost considerations when using metal casting machinery?: When using metal casting machinery, there are several cost considerations to take into account. Firstly, the initial investment in the machinery itself can be significant. Metal casting machinery can be quite expensive, depending on the size, type, and capabilities of the equipment. Therefore, it is essential to consider the budget and financial resources available before deciding on the specific machinery to purchase. In addition to the upfront cost, there are also ongoing expenses to consider. This includes the cost of raw materials, such as metal alloys, which can vary in price depending on the type and quality of the material being used. The cost of consumables, such as refractory materials and coatings, should also be taken into account. Operational costs are another important consideration. Metal casting machinery requires electricity to operate, so the energy consumption and associated utility costs must be factored in. Furthermore, regular maintenance and repair costs should be considered, as machinery may require routine servicing or occasional repairs to ensure optimal performance and longevity. Labor costs are an additional consideration. Skilled operators or technicians are often needed to operate the machinery efficiently and effectively. The wages and benefits of these personnel should be included in the overall cost analysis. Moreover, it is essential to consider the production output and efficiency of the metal casting machinery. Higher-quality machinery may be more efficient, resulting in increased production rates and reduced labor costs over time. However, it is important to balance the potential benefits of more advanced machinery with the associated costs. Lastly, it is crucial to assess the potential return on investment (ROI) when considering metal casting machinery. Factors such as increased production capacity, improved product quality, reduced scrap rates, and faster turnaround times should be considered when evaluating the financial impact of the machinery on the overall business operations. Overall, cost considerations when using metal casting machinery involve a comprehensive assessment of initial investment, ongoing expenses, operational costs, labor costs, production output, and potential ROI. Properly analyzing these factors will help determine the economic viability and long-term financial impact of utilizing metal casting machinery.

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