Silicon Carbide Ceramic Foam Filters for Casting Quality Improvement - Ceramic Filter Plate
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 300 pc
- Supply Capability:
- 5000000 pc/month
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1.Description of Ceramic Foam Filter :
Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions slag and dross from the molten metal stream.
2.Main features of Ceramic Foam Filter:
◆ Excellent thermal shock resistance
◆ Good strength under high temperature
◆ Improving casting quality
◆ Reducing turbulence in gating system
◆ Tailored sizes as customers requirement
3. Ceramic Foam Filter Images:
4. Ceramic Foam Filter Technical Parameters
There are four kinds of ceramic foam filter according to different usages.
They are Silicon Carbide Ceramic Foam Filter, Zirconia Ceramic Foam Filter, Alumina Ceramic Foam Filter, Magnesia Ceramic Foam Filters.
Application
Grey iron casting, ductile iron casting, precious metals casting
Copper casting, bronze casting, brass casting
5.FAQ
We have organized several common questions for our clients,may help you sincerely:
① How about our ceramic fiber products?
A world class manufacturer & supplier of ceramic fiber product is one
of the large scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 80000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirement.
②How to guarantee the quality of the products?
We have established the international advanced quality management system every link from raw material to final product we have strict quality test; We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
- Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
- It is based on the action principle of capillary pore and realizes the solid-liquid separation through the capillary action principle of the micropore. Specifically, is the use of microporous ceramic plate water impermeable properties, extraction of ceramic plate and external cavity vacuum pressure, the suspended material groove under the action of the negative pressure adsorption on the ceramic plate, solid material through the porous ceramic plate can not be trapped in a ceramic plate surface, and the liquid due to the hydrophilic effect of vacuum pressure difference and ceramic plate by entering the gas-liquid distribution device, and then discharged or recycled, so as to achieve the purpose of solid-liquid separation.
- Q: How many degrees does the ceramic filter melt?
- You should say clearly what ceramic you useHowever, as a melting furnace or filter medium, alumina products are the most versatile, but also silicon carbide, corundum, mullite, spinel and so on. They use very high temperatures.
- Q: What's the reason for high water content in filtration copper concentrate?
- Can the cleaning of ceramic plate meet the requirement?Such as cleaning of ceramic plate is not up to the requirements, plugging holes will increase the risk of ceramic plate, ceramic plate plug serious suction effect will become worse (filter cake moisture content increased, cake thickness reduction), cleaning of ceramic plate refers to washing and cleaning.Backwash to ensure that the water filter filter water pressure in the 0.1MPa or so, at least not less than 0.07MPa or less, it is necessary to consider before the filter water pressure is low or water filter element needs to be replaced.Joint cleaning to ensure that the ultrasonic can be no trouble, every time cleaning the amount of nitric acid up to standard. If the filtration effect is not ideal, the cleaning cycle can be washed from 45--60 every 8 hours, changed to 6--7 hours and cleaned for more than 1 hours.
- Q: The efficiency of ceramic filter is low. What's wrong with it?
- CleanThe cleaning of ceramic filter is divided into two parts: reverse flush cleaning (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board.Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure.Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.).
- Q: The working principle of ceramic filter
- The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.
- Q: The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
- As everyone knows, ceramic filter medium is a ceramic filter plate, microporous ceramic filter plate with a lot of distribution from the outside to the inside capillary effect, its mechanism is based on the capillary effect of microporous ceramic filter, filtration, the filtrate (generally refers to water) through these pores under the action of the vacuum suction pump, filter cake is trapped on the surface of the ceramic filter plate.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large
- The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
- Q: What is the reason that the ceramic filter does not absorb mineral powder?
- There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
- Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
- Equipment comes with cleaning:Ceramic filter comes with a combined cleaning system, usually to ensure the normal backwash water pressure, combined cleaning (nitric acid + ultrasonic + backwash) time is sufficient, sufficient amount of nitric acid.
- Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
- The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
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Silicon Carbide Ceramic Foam Filters for Casting Quality Improvement - Ceramic Filter Plate
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 300 pc
- Supply Capability:
- 5000000 pc/month
OKorder Service Pledge
OKorder Financial Service
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