• New electric furnace model System 1
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  • New electric furnace model System 3
New electric furnace model

New electric furnace model

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Specifications

18T-6300KVA steel scrap coreless induction melting furnace working with CCM,the power compositation less if high voltage input

18T-6300KVA steel  scrap coreless induction melting furnace  working with CCM,the power compositation less if high voltage input



1.Technical program and specification

This program is recommended that whole set equipment of the furnace shall be equipped with two furnace bodies user can be readjusted by practical needs.

1.1 Technical program

The main equipment of this program is included  6300KVA rectification transformer, 4 low voltage control cabinet, 4 MF power supply cabinet, 2 18t MF induction furnace, 1 hydraulic station, 1 cooling water device, and other auxiliary device.

The output of MF power supply is changed by manual operation, for the purpose of maintenance and alternative melting.

1.2 Technical parameter

Name

Unit

Parameter

Remark

Rated capacity

t

18

Max load capacity

t

22

Rated power

kw

12600

Working frequency

Hz

250

Melting rate

t/h

13~14

1600°C

Power consumption

kw.h/t

500~550

1600°C

Inductor inner diameter

mm

Φ1700

hight of inductor

mm

2260

Rated temperature of the melting steel

°C

1600

Incoming voltage of MF cabinet

v

950

electric rectificate mode

 

24pulse

Voltage of inductor

V

3200~3400

Double voltage

cooling water pressure for power source

Mpa

0.1~0.2

Cooling water of the furnace

pressure of incoming water

Mpa

0.25~0.3

temperature of incoming water

°C

5~35

temperature of the outlet water

°C

55

flow rate ( furnace body )

t/h

120

single furnace

flow rate (power source)

t/h

95

water temperature rise of power source

°C

10

Hydrauic system

working pressure

Mpa

12

doublemotor,

double pump

flow rate

L/min

160

hydraulic medium

antiwear

hydraulic oil

summer:N68

winter:N46

diameter of the

hydraulic cylinder

mm

Φ250

capacity of the transformer

KVA

6300×2

incoming voltage

KV

10~35

secondary voltage

V

950~1000

2.Team of payment:40% advance payment by T/T, 60% balance payment by T/T before date of shipment

3. Lead time: 100 days.


Q:What is the difference in structure between industrial furnace and boiler?
From the way: industrial furnace (electricity, natural gas, gas, induction heating is considered electricity), boilers (coal, all kinds of hot exhaust gas, a variety of gas, seemingly less electricity).
Q:What are the advantages of a vacuum furnace?
High degree of integration of mechanical and electrical. On the basis of the improvement of temperature measurement and control accuracy, the workpiece movement, air pressure regulation, power adjustment can be programmed in advance, and quenching and tempering are carried out according to the steps.
Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.
Q:What's the role of anchor bricks in industrial furnaces?
Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.
Q:Should the industrial furnace shell cool down?
If the furnace shell temperature is too high, it shows that the lining is not good or damaged, so it should be repaired in time. If you do not repair, take the cooling way, undesirable. Because this will cause a lot of heat loss, resulting in waste of energy, increase production costs, and affect the service life of the furnace.
Q:Selection of heat preservation material for industrial furnace
Ceramic fiber blanket can be used.Ceramic fiber blanket color white, regular size, set fire, heat insulation, insulation in one. Free from any binding agent.
Q:Why does the burner of industrial furnace burn occasionally?
The flameout protection system is made up of burner controller, electromagnetic valve and flame detector, and the flame detection mode is mainly based on the two forms of ultraviolet detection and electrode detection. By utilizing the electric conductivity of the flame, the circuit path of the combustion process generates a weak current, and when the signal amplifier is amplified, the flame is induced to exist, and the small power burner adopts the detection mode more, and is economical and practical.
Q:What is the difference between industrial furnace masonry and ordinary masonry?
Furnace industry is not generally Mason walls, needs to have a professional operation and rich construction experience, high level of industrial furnace is difficult to get.
Q:How many kinds of industrial electric furnaces are there?
Industrial furnace according to the heating mode is divided into two categories: one is the fuel furnace, combustion heat with solid, liquid or gaseous fuel in the furnace for heating the workpiece; the second is in the furnace, the furnace converts electrical energy to heat the heat.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
There are many kinds of furnaces in metallurgical industry,colored and black,smelting and heat treatment are also included.

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