Static Var Compensator(SVC)
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Static Var Compensator(SVC)
SVC-solved problems
Electric arc furnace
When the electric arc furnace connects to grid as one nonlinear and ruleless load, it will trigger a series of harmful effects, which mainly includes:
1. Severe 3-phase unbalance of grid, and negative sequence current.
2. Higher harmonics, the coexistence of 2f, 4f, the even harmonics and 3f, 5f, 7f, the odd harmonics, which will perplex the voltage distortion.
3. Severe voltage flicker.
4. Low PF.
The only way to completely solve above mentioned problems is that user must provide the SVC with rapid response speed for electric arc furnace. Since the response time of SVC is less than 10ms, it can completely meet the strict technical requirements, swiftly provide reactive current for EAF, stabilize system voltage, increase output of metallurgical active power and enhance production efficiency, as well as minimize the flicker effect. The phase splitting compensation capability of SVC can eliminate 3-phase unbalance caused by EAF. Harmonics filtering device can remove harmful higher harmonics, improve power quality and increase PF by transferring capacitive reactive power to system.
◆ Rolling mill
The reactive power impact caused by rolling mill and other industrial symmetrical loads during normal operation will cause the following effects for grid:
1 gird voltage decreasing and fluctuation, or even the electrical devices can not work normally, production efficiency will be reduced.
2 PF decreasing
3 Harmful higher harmonics existing in load transmission device, like 5f, 7f, 11f and 13f odd harmonics, will distort grid severely.
SVC can solve the above mentioned problems easily and perfectly, through stabilizing the busbar voltage without harmonics disturbance, making PF approaching to 1.
SVC principle
TCR type SVC is widely used in the world, it can eliminate reactive power impact, filter higher harmonics and balance 3-phase grid.As shown in this diagram, SVC is connected with system, capacitor provides fixed capacitive reactive power Qc, current passing the compensated reactor determines the output value of inductive reactive power QTCR of compensated reactor, then inductive reactive power offsets capacitive reactive power. As long as system reactive power Qn=Qv (demand by system)-Qc+QTCR=constant (or 0), then grid power factor will equal to one constant, voltage will not be unstable any more. For this purpose, the contact angle of thyristor must be controlled precisely in order to get the required current value passing the compensated reactor, while converter and control system of thyrister can help to achieve this through calculating the contact angle opening after combining the collected current and voltage values of busbar reactive power, and comparing it with setting constant reactive power (maybe 0), and then setting the required current for thyrister by triggering device.
For asysmetrical loads, steinmetz theory will be used to adjust phases separately, eliminate negative sequence current and balance 3-phase grid.
SVC Composition
A. Whole digital control system
Cabinet structure, timely calculate reactive power of grid, control opening of thyrister contact angle, so as to control compensated reactive power.
B. HV thyrister converter
Cabinet structure
Receive signal from control system, change opening of thyrister contact angle, so as to produce corresponding reactive compensating current.
C.Compensated reactor
Hollow dry type, upper and lower double windings, natural cooling
When current from thyrister passes compensated reactor, it will produce the inductive reactive power required by system, which will balance system reactive power, stabilize busbar voltage and pf.
D.Filter of higher harmonics
Composition: reactor, electric capacitor and resistor (used for high pass channel) compose one harmonics filtering channel, however, based on system requirements, they can compose several channels used for corresponding higher harmonics filtering.
Structure: reactor is hollow dry type, upper and lower double windings, natural cooling; electric capacitor is of combined frame, natural cooling.
Function: eliminate the higher harmonics of system, provide capacitive reactive power for system and increase power factor.
Connection: each harmonics filtering channel is connected with system busbar directly or through HV switchgear.
SVC-technical parameters
Items | Specifications | ||||
Grid voltage (kV) | 6 | 10 | 27.5 | 35 | 66 |
TCR rated power |
| ||||
Thyrister valve structure | Opened combined frame type | ||||
Thyrister cooling mode | Heat pipe self-cooling, water cooling | ||||
Thyrister type | Electric triggering thyrister (ETT) or light controlled thyrister (LTT) | ||||
Triggering mode | Optical or light | ||||
Control system | DSP digital control system | ||||
Control mode | Reactive power | ||||
Adjusting range of reactive power | -100%—+100% | ||||
Adjusting mode | Phase-splitting adjustment | ||||
Response time of adjusting system | ‹10ms | ||||
Noise level | Self cooling, no noise | ||||
Power supply voltage of auxiliary grid | 380V±15% | ||||
Lifespan | ›20 years |
HV and LV passive filter
HV harmonics filter
HV harmonics filter is dedicated for passive filtering device which is used for filtering of 3f, 5f, 7f, 11f, 13f, or even higher harmonics. It is adaptable for equipment with large harmonics, such like, medium frequency furnace, arc furnace, frequency conversion, hot milling, rectifying device, etc. Harmonics filter uses resonance absorption circuit composed by cascade connected reactor and capacitor, to absorb harmonics efficiently, so as to avoid harmonics current being feeding back to transformer and grid, meanwhile it can decrease grid harmonics efficiently, avails normal operation of transformer, decrease power loss and increase reliability of equipment and other electrical components. Besides, this equipment is also equipped with certain reactive power compensation, which can increase operation efficiency of user’s load. Each equipment is designed based on user’s requirements and is provided with best harmonics filtering performance and reactive power compensation ability, so that it can increase efficiency of user’ load and get efficient investment interest.
Composition and principle
It is composed of several groups of FC single turning filter and high pass filtering branches, while each group is composed of harmonics filtering capacitor and reactor. It absorbs featured harmonics effectively, thereby decreases system harmonics.
Main technical index
Executive standard GB50227-95 GB3983-89 JB7111-93 GB/T 14549-93
ambient temp. -10 ℃~ + 55 ℃
relative humidity <90%RH( 25 ℃ )
rated voltage 6 ~ 35KV
harmonics filtering times F5,F7,F11,F13(depends on actual conditions )
harmonics absorption rate >85%
PF at reactive power PCC testing point is larger than 0.92
Indoor or outdoor arrangement, structure, opening cabinet
Indoor opening harmonics filtering device
Cabinet type harmonics filtering devices
Outdoor 35KV HV harmonics filtering devices
LV harmonics filterThe LV harmonics filtering system includes harmonics filter and reactive power compensator, it can eliminates harmonics directly through being installed at LV AC side of medium frequency furnace transformer, so that this system is adaptable for condition that there are few medium frequency furnaces (1-2 sets) or the medium frequency furnace is scattered in different power supply systems, however, this system costs high and requires high centralized treatment, for example, those medium frequency furnaces with 12 pulses and 24 pulses, the filtering system is needed in each side of transformer’s dual secondary sides, that means, one medium frequency furnace of 12 pulses needs 2 sets, and one medium frequency furnace of 24 pulses needs 4 sets.
Harmonics filter can eliminate characteristic harmonics of different voltage levels, for this purpose, it is composed by filter capacitor, filter reactor, non-inductive resistor, which can remove corresponding characteristic harmonics and reduce harmonic pollution. Filter has cabinet and opening structures. Our company has very mature technology of harmonics treatment at LV side, dozens of our products have already run normally.
LV cabinet harmonics filter
LV opened harmonics filter
- Q:What is the difference in structure between industrial furnace and boiler?
- At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.
- Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
- The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.
- Q:What's the role of anchor bricks in industrial furnaces?
- Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.
- Q:Selection of heat preservation material for industrial furnace
- In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
- Q:Why does the burner of industrial furnace burn occasionally?
- The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
- Q:What is an industrial furnace pit?
- The creation and development of industrial kilns play an important role in the progress of mankind. Chinese appeared more perfect in the Shang Dynasty copper smelting furnace, furnace temperature is up to 1200 DEG C, up to 0.8 meters in diameter kiln stove.
- Q:Brief introduction to repair of industrial furnace
- Compared with other equipment, industrial furnace repair has many characteristics: more repair times, more maintenance costs, more non-standard equipment and unsafe factors.
- Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
- Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
- Q:What is the difference between industrial furnaces and boilers?
- A boiler is a mechanical device for heating water into hot water or steam by the use of heat from fuel or other sources of energy. The original meaning of a pot is a water container heated by fire. The furnace is the place where the fuel is burned. The boiler includes two parts, the cooker and the furnace.
- Q:What are the combustion equipments used in industrial boilers?
- Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
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Static Var Compensator(SVC)
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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