Induction Melting Furnace

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Product Description

Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace

Induction furnace.

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Induction Melting Furnace
Intermediate Frequency Electrical Furnace Performances and Features:

1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.

IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack

working principle:

Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated

Actual use:

Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal

Induction Melting Furnace

Item		Unit	Parameters	Mark
Rated Capacity		t	50
Max load capacity		t	60
Rated Power		KW	26000
Maximum input line current		A	2700
Working frequency		Hz	150~200
Melting Rate		t/h	20~23	1600degree
Power Consumption		kw.h/t	560-590	1600degree
Inductor inner Diameter		mm	Φ2220
Inductor Height		mm	Φ3200
Rated working temperature		degree	1600
Incoming voltage		V	950
Electric rectificate mode			24Pulse
Inductor voltage		V	3200~3400	Double Voltage
Cooling water for furnace usage	Pressure of incoming water	Mpa	0.25~0.3
	Temperature of incoming water	degree	≤5~35
	Temperature of outlet water	degree	≤55
	Flow rate(Furnace Body)	t/h	460	Single Furnace(160)
	Flow rate(furnace body)	t/h	160
	Water temperature rise of power source	Degree	10
Cooling water pressure for power source		Mpa	0.1~0.2
Hydraulic System	Working pressure	Mpa	12	Double Motors
	Flow rate	L/min	190
	Hydraulic medium		Anti-wear hydraulic oil	In Summer:N68
	Hydraulic medium		Anti-wear hydraulic oil	In Winter:N46
	Diameter of hydraulic cylinder	mm	Φ320
Capacity of transformer		KVA	9000×2Sets	(just for reference)
Primary voltage		KV	10 or 35
Secondary voltage		V	1000

Q: Selection of heat preservation material for industrial furnace: In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.

Q: What is the difference between industrial furnaces and boilers?: Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.

Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.: The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.

Q: What are the companies in the world that are currently engaged in metallurgical furnaces?: There are many kinds of furnaces in metallurgical industry,colored and black,smelting and heat treatment are also included.

Q: What's the role of anchor bricks in industrial furnaces?: These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.

Q: How many kinds of industrial electric furnaces are there?: Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.

Q: What is the difference between industrial furnace masonry and ordinary masonry?: Of course, the difference is like the difference between a hog cap and a 100 story building. See the industrial furnace manual.

Q: How to use industrial furnace equipment?: When the furnace is used, the lifting mechanism of the furnace door must be in good condition, and the wire breakage of the steel wire is not allowed to exceed the designated value. The weight should be properly allocated, and the drive department shall be provided with a protective cover.

Q: Brief introduction to repair of industrial furnace: The working condition of industrial furnace is very bad. It is affected by high temperature, slag erosion and burden wear. Therefore, its working condition changes quickly and its service life is short.

Q: What is the difference in structure between industrial furnace and boiler?: At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.

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