Induction Melting Furnace
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Product Description
Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace
Induction furnace.
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
Intermediate Frequency Electrical Furnace Performances and Features:
1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.
IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack
working principle:
Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated
Actual use:
Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal
Item | Unit | Parameters | Mark | |
Rated Capacity | t | 50 | ||
Max load capacity | t | 60 | ||
Rated Power | KW | 26000 | ||
Maximum input line current | A | 2700 | ||
Working frequency | Hz | 150~200 | ||
Melting Rate | t/h | 20~23 | 1600degree | |
Power Consumption | kw.h/t | 560-590 | 1600degree | |
Inductor inner Diameter | mm | Φ2220 | ||
Inductor Height | mm | Φ3200 | ||
Rated working temperature | degree | 1600 | ||
Incoming voltage | V | 950 | ||
Electric rectificate mode | 24Pulse | |||
Inductor voltage | V | 3200~3400 | Double Voltage | |
Cooling water for furnace usage | Pressure of incoming water | Mpa | 0.25~0.3 | |
Temperature of incoming water | degree | ≤5~35 | ||
Temperature of outlet water | degree | ≤55 | ||
Flow rate(Furnace Body) | t/h | 460 | Single Furnace(160) | |
Flow rate(furnace body) | t/h | 160 | ||
Water temperature rise of power source | Degree | 10 | ||
Cooling water pressure for power source | Mpa | 0.1~0.2 | ||
Hydraulic System | Working pressure | Mpa | 12 | Double Motors |
Flow rate | L/min | 190 | ||
Hydraulic medium | Anti-wear hydraulic oil | In Summer:N68 | ||
In Winter:N46 | ||||
Diameter of hydraulic cylinder | mm | Φ320 | ||
Capacity of transformer | KVA | 9000×2Sets | (just for reference) | |
Primary voltage | KV | 10 or 35 | ||
Secondary voltage | V | 1000 |
- Q: Should the industrial furnace shell cool down?
- Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.
- Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
- The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.
- Q: What is industrial furnace masonry?
- Before masonry construction, the pre process and parts that may affect the quality of masonry work shall be re tested,masonry construction shall be carried out according to the datum central line and the datum elevation.
- Q: What's the role of anchor bricks in industrial furnaces?
- Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.
- Q: Why does the burner of industrial furnace burn occasionally?
- The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
- Q: How many kinds of industrial electric furnaces are there?
- This series of electric furnace is made of super light refractory fiber. The electric stove and the temperature control cabinet matching use, the controller may automatically or the manual control electric stove temperature, may press the user request to provide the computer table or the computer control, does the multielement temperature measurement, guarantees the product quality. This series of electric furnaces are periodical operation type electric furnaces.
- Q: What is the difference between industrial furnace masonry and ordinary masonry?
- Of course, the difference is like the difference between a hog cap and a 100 story building. See the industrial furnace manual.
- Q: How to use industrial furnace equipment?
- If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.
- Q: What is the difference in structure between industrial furnace and boiler?
- Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.
- Q: What is an industrial furnace pit?
- Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.
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Induction Melting Furnace
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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