• Induction Melting Furnace System 1
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Induction Melting Furnace

Induction Melting Furnace

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Product Description

Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace

Induction furnace.

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Induction Melting Furnace
Intermediate Frequency Electrical Furnace Performances and Features:

1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.

IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack

working principle:

Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated

Actual use:

Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal


Induction Melting Furnace

ItemUnitParametersMark
Rated Capacityt50
Max load capacityt60
Rated PowerKW26000
Maximum input line currentA2700
Working frequencyHz150~200
Melting Ratet/h20~231600degree
Power Consumptionkw.h/t560-5901600degree
Inductor inner DiametermmΦ2220
Inductor HeightmmΦ3200
Rated working temperaturedegree1600
Incoming voltageV950
Electric rectificate mode 24Pulse
Inductor voltageV3200~3400Double Voltage
Cooling water for furnace usagePressure of incoming waterMpa0.25~0.3
Temperature of incoming waterdegree≤5~35
Temperature of outlet waterdegree≤55
Flow rate(Furnace Body)t/h460Single Furnace(160)
Flow rate(furnace body)t/h160
Water temperature rise of power sourceDegree10
Cooling water pressure for power sourceMpa0.1~0.2
Hydraulic System Working pressureMpa12Double Motors
Flow rateL/min190
Hydraulic medium Anti-wear hydraulic oilIn Summer:N68
In Winter:N46
Diameter of hydraulic cylindermmΦ320
Capacity of transformerKVA9000×2Sets(just for reference)
Primary voltageKV10 or 35
Secondary voltageV1000



Q: Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
Q: What is the difference between industrial furnaces and boilers?
Industrial kilns and industrial furnaces are collectively referred to as industrial furnaces. Industrial furnaces mainly refer to devices that heat materials by combustion reactions.
Q: Should the industrial furnace shell cool down?
Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.
Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
Heat treatment furnace is mainly for the mechanical processing and casting industry workpiece annealing, quenching, carburizing, quenching and tempering, heat treatment equipment.
Q: What are the combustion equipments used in industrial boilers?
The main auxiliary equipments of the general boiler are: upper coal machine, ash blower, blower, draught fan, economizer, feed pump and water treatment unit. Oil boilers are: oil pumps, burners, tanks and so on.
Q: What is industrial furnace masonry?
Pre construction and recording shall be carried out on complex and important parts of industrial furnaces,masonry of all kinds of masonry shall be made with staggered joint masonry.
Q: Why does the burner of industrial furnace burn occasionally?
The flameout protection system is made up of burner controller, electromagnetic valve and flame detector, and the flame detection mode is mainly based on the two forms of ultraviolet detection and electrode detection. By utilizing the electric conductivity of the flame, the circuit path of the combustion process generates a weak current, and when the signal amplifier is amplified, the flame is induced to exist, and the small power burner adopts the detection mode more, and is economical and practical.
Q: How many kinds of industrial electric furnaces are there?
This series of electric furnace is made of super light refractory fiber. The electric stove and the temperature control cabinet matching use, the controller may automatically or the manual control electric stove temperature, may press the user request to provide the computer table or the computer control, does the multielement temperature measurement, guarantees the product quality. This series of electric furnaces are periodical operation type electric furnaces.
Q: How to use industrial furnace equipment?
The protection device of the exposed transmission department shall be installed with the correct installation position. The structure is reasonable. The wire rope pulley of the furnace car shall be intact and undamaged. All the pulleys and sprockets on the furnace are in good condition, without defects and flexible in rolling.
Q: What is an industrial furnace pit?
Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.

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