Induction Melting Furnace
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Product Description
Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace
Induction furnace.
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
Intermediate Frequency Electrical Furnace Performances and Features:
1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.
IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack
working principle:
Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated
Actual use:
Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal
Item | Unit | Parameters | Mark | |
Rated Capacity | t | 50 | ||
Max load capacity | t | 60 | ||
Rated Power | KW | 26000 | ||
Maximum input line current | A | 2700 | ||
Working frequency | Hz | 150~200 | ||
Melting Rate | t/h | 20~23 | 1600degree | |
Power Consumption | kw.h/t | 560-590 | 1600degree | |
Inductor inner Diameter | mm | Φ2220 | ||
Inductor Height | mm | Φ3200 | ||
Rated working temperature | degree | 1600 | ||
Incoming voltage | V | 950 | ||
Electric rectificate mode | 24Pulse | |||
Inductor voltage | V | 3200~3400 | Double Voltage | |
Cooling water for furnace usage | Pressure of incoming water | Mpa | 0.25~0.3 | |
Temperature of incoming water | degree | ≤5~35 | ||
Temperature of outlet water | degree | ≤55 | ||
Flow rate(Furnace Body) | t/h | 460 | Single Furnace(160) | |
Flow rate(furnace body) | t/h | 160 | ||
Water temperature rise of power source | Degree | 10 | ||
Cooling water pressure for power source | Mpa | 0.1~0.2 | ||
Hydraulic System | Working pressure | Mpa | 12 | Double Motors |
Flow rate | L/min | 190 | ||
Hydraulic medium | Anti-wear hydraulic oil | In Summer:N68 | ||
In Winter:N46 | ||||
Diameter of hydraulic cylinder | mm | Φ320 | ||
Capacity of transformer | KVA | 9000×2Sets | (just for reference) | |
Primary voltage | KV | 10 or 35 | ||
Secondary voltage | V | 1000 |
- Q: Selection of heat preservation material for industrial furnace
- In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
- Q: What is the difference between industrial furnaces and boilers?
- Industrial kilns and industrial furnaces are collectively referred to as industrial furnaces. Industrial furnaces mainly refer to devices that heat materials by combustion reactions.
- Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
- The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.
- Q: What is industrial furnace masonry?
- Pre construction and recording shall be carried out on complex and important parts of industrial furnaces,masonry of all kinds of masonry shall be made with staggered joint masonry.
- Q: Why does the burner of industrial furnace burn occasionally?
- The basic structure of the complete ignition system is the ignition device and flameout protection device. The ignition burner includes an ignition electrode and an igniter (equipped with some external type transformer, voltage transformer) through the above 10kV, the ignition electrode spark ignition of high voltage discharge to ignite gas column.
- Q: How many kinds of industrial electric furnaces are there?
- Industrial furnace according to the heating mode is divided into two categories: one is the fuel furnace, combustion heat with solid, liquid or gaseous fuel in the furnace for heating the workpiece; the second is in the furnace, the furnace converts electrical energy to heat the heat.
- Q: What are the advantages of a vacuum furnace?
- The utility model can completely eliminate the oxidation and decarburization of the workpiece surface in the heating process, and can obtain clean surfaces without deterioration layers. For cutting tools that grind only one side of grinding (such as twist grinding, the surface of the groove surface is exposed to the blade directly), the cutting performance is greatly improved.
- Q: How to use industrial furnace equipment?
- If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.
- Q: Brief introduction to repair of industrial furnace
- Although the number of industrial furnaces in general machinery plants is not large, the number of large repairs per year accounts for 16%-20% of the total number of repairs for all equipment, and the large repair costs account for about 18%-25% of the total repair cost of all equipment.
- Q: What is the difference in structure between industrial furnace and boiler?
- Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.
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Induction Melting Furnace
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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