industrial smelting furnace

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Specifications

Our industrial smelting furnace and medium Frequency Induction Furnace with technology of dual Track furnaceDual Track furnace

Product Description

Our industrial smelting furnace for melting steel to produce billets and rebar etc.

Detail spec.:

1ton Dual track KGPS induction furnaceMedium Frequency Induction Furnace Dual Track furnace

Technical parameter

Item	Unit	Data
Furnace parameter		1t
Rated capacity	t	1
Maximum capacity	t	1.2
Induction coil inside diameterΦ	mm	700
Induction coil height	mm	820
Maximum working temperature	°C	1750
Electrical parameter
Transformer capacity	KVA	1000
Transformer primary voltage	KV	10
Transformer secondary voltage	V	660
Rated power of MF power supply	KW	800
Maximum output voltage of MF power supply	V	1450
Coil voltage	V	2900
Rated working frequency	Hz	1000
Power supply convert frequency	%	96
Startup successful frequency	%	100
Composite parameter
Melting rate(rise to 1450°C)	t/h	1.4
Melting power consumption (rise to 1450°C)	KW.h/t	580
Working noise	db	≤75
Hydraulic system
Hydraulic station capacity	L	200
Working pressure	MPa	11
Hydraulic medium		Hydraulic oil
Cooling water system
flow	M3/h	34
Water supply pressure	MPa	0.2~0.3
Inlet water temperature	°C	5~35
Outlet water temperature	°C	35~55

The way of rectifier transformer what is our company recommended as follow:

The specification of rectifier transformer (double 6-pulse)

Furnace capacity	Power of MF power supply(KW)	Transformer Capacity(KVA)	Voltage combination	Coupling group mark	Impedance voltage (%)
Primary side (KV)	Secondary side (V)
1t	800	1000	10	660	Δ/Y0-12	6~8

Furnace capacity

Power of MF power supply(KW)

Transformer

Capacity(KVA)

Voltage combination

Coupling

group

mark

Impedance voltage

(%)

Primary

side (KV)

Secondary

side

(V)

800

1000

660

Δ/Y0-12

6~8

1 Remark:It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level.

The rectifier tube and inverter tube are chosen as follow specification:

Furnace model	KK tube	KP tube
1t	KK—1200A/1800V	KP—1000A/2200V

industrial smelting furnace

Q: Selection of heat preservation material for industrial furnace: In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.

Q: Should the industrial furnace shell cool down?: Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.

Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.: The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.

Q: What are the companies in the world that are currently engaged in metallurgical furnaces?: There are many kinds of furnaces in metallurgical industry,colored and black,smelting and heat treatment are also included.

Q: What are the combustion equipments used in industrial boilers?: The boiler is an energy conversion equipment. The energy input to the boiler has the chemical energy and the electric energy in the fuel. The boiler outputs steam with certain heat energy and high temperature water.

Q: What is industrial furnace masonry?: Plane construction must level, slope construction must find slope,refractory bricks must be selected and processed according to masonry requirements.

Q: What are the advantages of a vacuum furnace?: High degree of integration of mechanical and electrical. On the basis of the improvement of temperature measurement and control accuracy, the workpiece movement, air pressure regulation, power adjustment can be programmed in advance, and quenching and tempering are carried out according to the steps.

Q: How to use industrial furnace equipment?: If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.

Q: What is the difference in structure between industrial furnace and boiler?: From the way: industrial furnace (electricity, natural gas, gas, induction heating is considered electricity), boilers (coal, all kinds of hot exhaust gas, a variety of gas, seemingly less electricity).

Q: What is an industrial furnace pit?: The creation and development of industrial kilns play an important role in the progress of mankind. Chinese appeared more perfect in the Shang Dynasty copper smelting furnace, furnace temperature is up to 1200 DEG C, up to 0.8 meters in diameter kiln stove.

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