industrial smelting furnace

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Specifications

Our industrial smelting furnace and medium Frequency Induction Furnace with technology of dual Track furnaceDual Track furnace

Product Description

Our industrial smelting furnace for melting steel to produce billets and rebar etc.

Detail spec.:

1ton Dual track KGPS induction furnaceMedium Frequency Induction Furnace Dual Track furnace

Technical parameter

Item	Unit	Data
Furnace parameter		1t
Rated capacity	t	1
Maximum capacity	t	1.2
Induction coil inside diameterΦ	mm	700
Induction coil height	mm	820
Maximum working temperature	°C	1750
Electrical parameter
Transformer capacity	KVA	1000
Transformer primary voltage	KV	10
Transformer secondary voltage	V	660
Rated power of MF power supply	KW	800
Maximum output voltage of MF power supply	V	1450
Coil voltage	V	2900
Rated working frequency	Hz	1000
Power supply convert frequency	%	96
Startup successful frequency	%	100
Composite parameter
Melting rate(rise to 1450°C)	t/h	1.4
Melting power consumption (rise to 1450°C)	KW.h/t	580
Working noise	db	≤75
Hydraulic system
Hydraulic station capacity	L	200
Working pressure	MPa	11
Hydraulic medium		Hydraulic oil
Cooling water system
flow	M3/h	34
Water supply pressure	MPa	0.2~0.3
Inlet water temperature	°C	5~35
Outlet water temperature	°C	35~55

The way of rectifier transformer what is our company recommended as follow:

The specification of rectifier transformer (double 6-pulse)

Furnace capacity	Power of MF power supply(KW)	Transformer Capacity(KVA)	Voltage combination	Coupling group mark	Impedance voltage (%)
Primary side (KV)	Secondary side (V)
1t	800	1000	10	660	Δ/Y0-12	6~8

Furnace capacity

Power of MF power supply(KW)

Transformer

Capacity(KVA)

Voltage combination

Coupling

group

mark

Impedance voltage

(%)

Primary

side (KV)

Secondary

side

(V)

800

1000

660

Δ/Y0-12

6~8

1 Remark:It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level.

The rectifier tube and inverter tube are chosen as follow specification:

Furnace model	KK tube	KP tube
1t	KK—1200A/1800V	KP—1000A/2200V

industrial smelting furnace

Q:What are the advantages of a vacuum furnace?: The accuracy of furnace temperature measurement and monitoring is obviously improved. The indicating temperature of the thermocouple and the temperature of the furnace reach 1.5 C. But there is a large temperature difference in a large number of workpieces in different parts of the furnace. If the forced circulation of the rarefied gas is adopted, the temperature range of the temperature range of + 5 DEG C can still be controlled.

Q:What's the role of anchor bricks in industrial furnaces?: The wall of an industrial furnace or flue is mainly composed of an inner lining layer, a heat insulating layer and an outer wall layer. The lining is a refractory brick, and the outer wall is an ordinary sintered brick.

Q:Should the industrial furnace shell cool down?: Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.

Q:What is the difference between industrial furnace masonry and ordinary masonry?: Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.

Q:Brief introduction to repair of industrial furnace: Although the number of industrial furnaces in general machinery plants is not large, the number of large repairs per year accounts for 16%-20% of the total number of repairs for all equipment, and the large repair costs account for about 18%-25% of the total repair cost of all equipment.

Q:What are the companies in the world that are currently engaged in metallurgical furnaces?: Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.

Q:What is industrial furnace masonry?: Plane construction must level, slope construction must find slope,refractory bricks must be selected and processed according to masonry requirements.

Q:What is the difference between industrial furnaces and boilers?: Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.

Q:How to use industrial furnace equipment?: The protection device of the exposed transmission department shall be installed with the correct installation position. The structure is reasonable. The wire rope pulley of the furnace car shall be intact and undamaged. All the pulleys and sprockets on the furnace are in good condition, without defects and flexible in rolling.

Q:What are the combustion equipments used in industrial boilers?: The main auxiliary equipments of the general boiler are: upper coal machine, ash blower, blower, draught fan, economizer, feed pump and water treatment unit. Oil boilers are: oil pumps, burners, tanks and so on.

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