Mica Parts Usded in Electric Arc Furnace Industry

Mica Parts Usded in Electric Arc Furnace Industry

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introduction:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

Mica plate is made of mica paper with highperformance organic silicon resin. After heating and pressing, the mica plate can be made into rigid or flexible insulating plates. The mica content is about 90% and the organic silicon resin content is 10%.

2. Applications:

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:What kind of insulation is the insulating: Now most of the aluminum substrate in the insulating layer or epoxy (I do this, do not mention my company name, so that I advertise). Epoxy can be modified, and then through the surface treatment of the thermal filler, in the cross-linked when the formation of a most conducive to the heat transfer structure, so as to achieve the purpose of high thermal conductivity.

Q:Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?: High temperature resistant materials include refractory and heat resistant materials, inorganic compounds, and polymer materials. Refractory material usually refers to the resistance of 1580 ℃ above the temperature of inorganic materials. They are built kilns, combustion chambers and other building materials that require high temperatures. General use of quartz sand, clay, magnesite, dolomite as raw materials and made, such as refractory cement, magnesia and so on. Broadly speaking, inorganic refractory, heat-resistant materials refers to the high hardness of these compounds, good brittleness, good chemical resistance, and the melting point of 1500 or more. Mainly divided into metal and non-metallic compounds and non-metallic compounds.

Q:What insulating materials are used for high frequency transformers?: Where the water is mainly a resin and solvent or resin, oil and solvent composition, is based on polymer polymer, under certain conditions can be cured into an insulating film or insulation of the important insulation material, applied to high-frequency transformers After the surface, the solvent evaporates, the resin or the resin and the oil form a smooth film, showing the original pattern of the object. Easy to dry and durable, and can acid and oil.

Q:What is the thermal aging and electrical aging of insulating materials?: Insulation materials in electrical equipment during the operation, due to the long-term effects of various factors, there will be a series of irreversible physical and chemical changes, resulting in its electrical performance and mechanical properties decline, commonly known as aging. There are many factors that affect the aging of insulating materials. The main aging forms are environmental aging, heat aging and electrical aging.

Q:What are the commonly used insulating materials?: Commonly used inorganic insulation materials are: mica, asbestos, marble, porcelain, glass, sulfur and so on, which can be divided into inorganic insulating materials, organic insulating materials and mixed insulating materials.

Q:What is the 8 ° C rule for insulating materials?: The service life will be greatly shortened, such as ATR insulation material limit working temperature of 105 ℃, when the ultimate working temperature of 8, the life will be reduced by about half, which is the so-called 8 ℃ thermal deterioration rules

Q:Brass is not an insulating material?: Of course not, brass is still relatively good conductor blanket, and also has good thermal conductivity

Q:What insulating material is used for high voltage cables: Etc., can withstand mechanical force and a certain tension. YJLV32 aluminum core XLPE insulated fine steel wire armored PVC sheathed power cable YJV33 copper core XLPE insulated fine steel wire armored PVC sheathed power cable YJLV33 aluminum core XLPE insulated steel tape armored PVC sheathed power cable

Q:What is the electrical performance of insulating materials: The electrical insulating material is a material that is electrically insulated from the device and has a certain mechanical strength, typically having a resistivity of 106 to 1019.cm. Their function in electrical technology is as follows: 1 Insulate the conductor from the other parts; 2 Separate the conductors of different potentials 3 Provide the conditions for the energy storage of the capacitor 4 Improve the potential gradient in the high voltage electric field.

Q:Insulation material and the definition of the role of the best professional insulation materials website for my reference: The main indicators affect the performance of insulating materials 1, insulation resistance, resistivity: resistance is the reciprocal of conductance, the resistivity is the resistance per unit volume. The smaller the conductivity of the material, the greater the resistance, the reciprocal relationship between the two, for the insulation material, always want the resistivity as high as possible. 2, the relative dielectric constant and dielectric loss tangent:

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