Mica Parts Usded in Electric Arc Furnace Industry

Mica Parts Usded in Electric Arc Furnace Industry

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introduction:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

Mica plate is made of mica paper with highperformance organic silicon resin. After heating and pressing, the mica plate can be made into rigid or flexible insulating plates. The mica content is about 90% and the organic silicon resin content is 10%.

2. Applications:

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:What type of enameled wire and insulation material is used for the compressor: Small and medium-sized closed, semi-enclosed refrigeration compressors are used for the specific enameled wire specifically (QF) series.

Q:What kind of insulation is the insulating: Ordinary heat conduction is made with fiberglass PP2. High thermal conductivity materials are made of thermally conductive

Q:What insulating material is best `?: Liquid insulation material, also known as insulating oil. Fill the internal or inter-electrode gap between the solid material to improve its dielectric properties and improve the cooling capacity of the equipment. Liquid insulation material high breakdown strength, dielectric loss tangent (tgσ) small, insulation resistance High specific dielectric constant, in addition, also has excellent physical and chemical properties, such as high gasification temperature, high flash point, low freezing point, thermal conductivity, thermal stability, in the electric field under the suction Small and so on.

Q:Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?: High temperature resistant materials include refractory and heat resistant materials, inorganic compounds, and polymer materials. Refractory material usually refers to the resistance of 1580 ℃ above the temperature of inorganic materials. They are built kilns, combustion chambers and other building materials that require high temperatures. General use of quartz sand, clay, magnesite, dolomite as raw materials and made, such as refractory cement, magnesia and so on. Broadly speaking, inorganic refractory, heat-resistant materials refers to the high hardness of these compounds, good brittleness, good chemical resistance, and the melting point of 1500 or more. Mainly divided into metal and non-metallic compounds and non-metallic compounds.

Q:What is the thermal aging and electrical aging of insulating materials?: Insulation materials in electrical equipment during the operation, due to the long-term effects of various factors, there will be a series of irreversible physical and chemical changes, resulting in its electrical performance and mechanical properties decline, commonly known as aging. There are many factors that affect the aging of insulating materials. The main aging forms are environmental aging, heat aging and electrical aging.

Q:What is the 8 ° C rule for insulating materials?: Insulation material 8 ℃ rules: Insulation material used in the temperature exceeds the limit temperature, the insulation material will quickly deteriorate, the service life will be greatly reduced.

Q:Brass is not an insulating material?: Of course not, brass is still relatively good conductor blanket, and also has good thermal conductivity

Q:Wear-resistant, high temperature, insulation materials which: Hexagonal boron nitride - good heat resistance, thermal stability, thermal conductivity, hardness is not high, the only easy machining of ceramics. Is the ideal heat dissipation material and high temperature insulation material. For high temperature containers, semiconductor thermal insulation materials, high temperature bearings, thermocouple casing. Cubic boron nitride - hardness close to the diamond, excellent wear-resistant materials. For high-speed cutting tools, such as drawing die.

Q:What is the insulating material in the middle of the connecting wire?: Looked for a long time to understand your problem, I can see with a relatively thin tube into the insulation, the insulation tube into a plug in the insulation of the skin. Or for the wire, without the foreskin of the wire is not safe

Q:What is the electrical performance of insulating materials: Such as the rated voltage, current, active power, reactive power, resistance, capacitance, inductance, conductance; semiconductor is famous, DC magnification, AC magnification, rectified current, reverse breakdown voltage, forward voltage , The junction voltage, the noise figure, the characteristic frequency, the cut-off frequency, the dissipation power ... the IC is also very large, the maximum working voltage, the op amp's pendulum speed, the bandwidth, the distortion coefficient, the ADC conversion rate, , The resolution of plastic in the field of electrical applications is extremely extensive, its role is mainly two aspects, one as electrical insulation materials, two for the mechanical structure of materials. These materials are used in the field of electrical engineering, mainly in the electrical, electrical and electrical industries.

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